Rice Lake RoughDeck Installation Manual
Rice Lake RoughDeck Installation Manual

Rice Lake RoughDeck Installation Manual

Quick clean floor scale
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RoughDeck
QC
®
Quick Clean Floor Scale
Installation Manual
December 13, 2017
PN 178041

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Summary of Contents for Rice Lake RoughDeck

  • Page 1 RoughDeck ® Quick Clean Floor Scale Installation Manual December 13, 2017 PN 178041...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
  • Page 3 Specifications ..................14 Technical training seminars are available through Rice Lake Weighing Systems.
  • Page 4 RoughDeck QC Floor Scale Rice Lake continually offers web-based video training on a growing selection Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars of product-related topics at no cost. Visit www.ricelake.com/webinars Visit our website www.RiceLake.com...
  • Page 5: Introduction

    Introduction Introduction The RoughDeck QC Floor Scale is a hostile environment, stainless steel floor scale customized for food, chemical and other demanding wash-down applications. The QC’s exclusive gas-shock design provides easy lifting and soft closing of the top plate, for use during extended under-deck cleaning.
  • Page 6: Safety

    Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
  • Page 7: Installation

    Lifting from the bottom of the plate could cause nuts to break loose and the scale to fall. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 8: Junction Box Installation

    RoughDeck QC Floor Scale Junction Box Installation Install the junction box in a convenient location, off from the floor, that is within 10' of the floor scale. See the junction box manual. Cable Connections Each scale kit includes 20' of 6-wire cable to connect the scale to an indicator. The interface cable between the scale and the indicator must be protected against crushing, cutting or moisture damage.
  • Page 9: Dimensions

    84.00 76.68 3.66 60.00 2.80 54.21 2.99 5.50 50417 5X7-5K 84.00 76.68 3.66 60.00 2.80 54.21 2.99 5.50 50418 5X7-10K 84.00 76.68 3.66 60.00 2.80 54.21 2.99 5.50 Table 2-3. Dimensions © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 10: Pit Installation – Optional

    RoughDeck QC Floor Scale Pit Installation – Optional Each site has different concrete/foundation support requirements. Install the pit in a suitable poured-concrete foundation according to standard construction practices. See Figure 2-8 on page • Length of conduit pipe is determined on site.
  • Page 11: Safety Bar In Up Position

    2. Holding the top plate, raise the safety bar and attach the end of it to the angle on the top plate with the hardware provided. 3. Release the pressure on the cylinders to allow the frame to rest on the safety bar. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 12 RoughDeck QC Floor Scale Ensure all four corner pads are fully grouted. 2'' nominal bore drain pipe for wet or washed locations.  Scale must not be submerged. Provide 3/4'' nominal bore galvanized electrical conduit for load cell cable Slope 1/2'' per foot from all sides to drain.
  • Page 13: Replacement Parts

    Screw, Cap 1/4-20NCX1 Hex Nut, Lock 1/4-20NC Hex SST Heavy Duty Corner Pin Lock Ring, Retaining 1/2" Shaft Safety Latch: Cover J-Box,JB4SS 4 Channel Cable,6 Conductor 20ft Table 2-4. Repair Parts List © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 14: Adjustments And Calibration

    RoughDeck QC Floor Scale Adjustments and Calibration To accommodate minor unevenness, use the scale feet adjust the scale up or down to using the scale feet maintain the proper height and ensure it is level. Raise the scale corner slightly and adjust the feet by hand until all feet are contacting corner pads equally.
  • Page 15: Calibration

    4. Place test weights equal to 70% – 80% of the scale capacity on the platform. When using several weights, distribute them evenly around the platform. 5. Perform a span calibration. 6. Remove the test weights and check the zero reading. 7. Repeat the calibration process if necessary. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 16: Service Information

    Load Cell Replacement Order replacement load cells from Rice Lake Weighing Systems.  Lift the scale only with a properly designed spreader bar as shown in...
  • Page 17: Troubleshooting Guide

    Indicator not calibrated Calibrate according to indicator manual Faulty load cells Test and, if necessary, replace load cells Feet touching deck’s underside Adjust feet downward to provide clearance Table 4-1. Troubleshooting Guide. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 18: Specifications

    Threaded Eye Bolt Hole: 1/2-20 NF located in center of deck for easy lifting Warranty: RoughDeck QC weldment five years, load cells two years, all other components one year Approvals: NTEP CC 92-001, Class III 5000 d Load Cell Excitation...
  • Page 20 Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 www.ricelake.com...

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