Rice Lake RoughDeck CS Operator's & Installation Manual
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Rice Lake RoughDeck CS Operator's & Installation Manual

Rice Lake RoughDeck CS Operator's & Installation Manual

Coil scale
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RoughDeck CS
®
Coil Scale
Operator Installation
Manual
May 12, 2025
PN 114975 Rev C

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Summary of Contents for Rice Lake RoughDeck CS

  • Page 1 RoughDeck CS ® Coil Scale Operator Installation Manual May 12, 2025 PN 114975 Rev C...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.

  • Page 3: Revision History

    May 12, 2025 Updated illustrations, installation section, format and warning/note icons Table i. Revision Letter History Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

  • Page 4: Table Of Contents

    5.0 Troubleshooting ............... . 8 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost.
  • Page 5 Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
  • Page 6 RoughDeck Coil Scale CAUTION: Site Consideration: If using a V-top coil cradle, the V of the cradle should run perpendicular to the rocker link of the scale (see Figure 3-16 on page 17). Package includes: • Assembled weighbridge module • Weighbridge fasteners •...

  • Page 7: Installation

    Open end wrench set (7/16 in – 1 1/4 in) • 4 ft bubble level • Small torpedo level • Hammers, maul, pry bar • Hand tools for pulling and connecting electrical wiring © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 8: Lifting And Handling (Steel Deck)

    RoughDeck Coil Scale Lifting and Handling (Steel Deck) Deck modules are lifted using four chains or cables attached to the four lifting straps mounted on the top of the weighbridge. The lifting straps provide balanced lifting of the modules. NOTE: A set of lifting lugs are provided with the scale. WARNING: Lifting straps must always be inserted into the top of the scale.

  • Page 9: Load Cell Mount Installation

    Omit leveling bolt installation if NOT grouting the scale. Leveling Bolts Figure 3-1. Partially Thread Leveling Bolts 4. Lower baseplate through pocket opening and onto concrete foundation. Figure 3-2. Lowering Baseplate into Pocket © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 10 RoughDeck Coil Scale 5. Place the load cell link over the end of the cell and rest load cell/link assembly onto the top of the baseplate. Upper Mount Load Cell blocks Load Cell Load Cell Link Link Figure 3-3. Upper Mount Block Placement 6.
  • Page 11 9. Adjust the load link so it is vertical and centered side to side (in a balanced condition). If the load link is not vertical and centered side to side, adjust. 10. Apply anti-seize compound to threads of load cell bolts before installing. Torque load cell bolts 55 ft-lb. 11. Remove temporary setting blocks. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 12 RoughDeck Coil Scale 3.1.1 Install Bumper Bolts 1. Install first hex nut onto the end of the bumper bolt. 2. Push bumper bolt through the mounting plate. 3. Install second hex nut onto the end of the bumper bolt. 4. Adjust to leave a 1/8 in gap between the bumper bolt and the load cell enclosure (see Figure 3-8).
  • Page 13 NOTE: The kit provides 8 1/16 in (67291) and 8 1/8 in (67294) shim plates. Do not exceed over 3/4 in of shims combined. If more is necessary, contact Rice Lake Weighing Systems for other options. Figure 3-10. Example Shim Dimensions 1.
  • Page 14 RoughDeck Coil Scale 10. Use a torpedo level to set rocker plumb. Figure 3-12. Recheck Link for Binding 11. Use an industrial hammer drill to drill a 3/4 inch hole into the concrete at least 6 inches deep on one side of the baseplate.
  • Page 15 16. Insert a bolt through the wire terminal on the loose end and thread the bolt into the hole on the baseplate. 17. Tighten the bolt securely with a wrench. Figure 3-15. Ground Strap © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 16: Mount Block And Grout Installation

    RoughDeck Coil Scale Mount Block and Grout Installation Use the following procedure to install mount blocks and baseplate grout: 1. Adjust leveling bolts until radius of block comes in contact with rocker link radius. 2. Jack the weigh module and remove setting blocks. 3.
  • Page 17 1. Insert mounting bolts through each corner of the V-Top coil cradle into each corner of the scale. 2. Install hex nuts onto the end of each bolt. 3. Tighten hex nuts so that the cradle is securely bolted onto the scale. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 18: Load Cell Wiring

    RoughDeck Coil Scale Load Cell Wiring Before the weigh module wiring can be completed, all load cell cables have to be routed through the conduit beginning at the load cell outlet. Use the following steps to route load cell cables through conduit to the J-box: 1.

  • Page 19: Trimming & Calibration

    Shield Table 4-1. Load Cell Wiring Trimming & Calibration Refer to the JB4SS TuffSeal™ Signal Trim Junction Box manual for trimming details. Refer to indicator manual for connection and calibration details. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 20: Load Cell Replacement

    RoughDeck Coil Scale Load Cell Replacement Use the following steps to replace load cells in the RoughDeck® CS coil scale: 1. Position jack on the concrete foundation beneath one of the weighbridge’s main frame members close to the load cell mount.

  • Page 21: Troubleshooting

    Alternate so that each load cell is individually disconnected and replaced with a simulator. If there is a problem with a particular load cell, the symptom should disappear when that load cell is disconnected and replaced with the simulator. © Rice Lake Weighing Systems ● All Rights Reserved...

  • Page 22: Specifications

    RoughDeck Coil Scale Specifications Capacities Scale, Load cell mount: 40,000 lb: Qty 4 50,000 lb each 60,000 lb: Qty 4 50,000 lb each 80,000 lb: Qty 4 75,000 lb each Understructure Clearance Minimum: 1.91 in Cable Length 20 ft (6.1 m) for connecting junction box to indicator Junction Box ®...
  • Page 24 © Rice Lake Weighing Systems Content subject to change without notice. 230 W. Coleman St. • Rice Lake, WI 54868 • USA USA: 800-472-6703 • International: +1-715-234-9171 May 12, 2025 PN 114975 Rev C www.ricelake.com...

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