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Summary of Contents for THERMOSTAHL Pellet Compact
- Page 1 Pellet Compact Pellet Compact Bio Unit Pellet Save Bio Unit INSTRUCTION MANUAL Version: 1.0...
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Page 2: Table Of Contents
Table of Contents GENERAL INFORMATION SCOPE OF DELIVERY (SHIPPING CONDITION) TECHNICAL CHARACTERISTICS, INTENDED USE OF THE BOILFER, TYPES OF FUELS Boiler description Types of fuel Feeding screw Silo FUELS General Pellet Oil and Gas TECHNICAL DATA - DIMENSIONS Technical data Dimensions DESIGN AND INSTALLATION RECOMMENDATIONS Boiler installation... -
Page 3: General Information
THERMOSTAHL would like to thank and congratulate you on your purchasing this boiler device and ensure that you have made a good choice. BIODROP boiler is a fail-proof product made of the highest quality materials by the large, known and reliable production factory. THERMOSTAHL brand guarantees satisfaction for the customer. -
Page 4: Technical Characteristics, Intended Use Of The Boilfer, Types Of Fuels
OF FUELS 3.1. Boiler description The boiler of Pellet Compact Bio-Unit type is a low-temperature, steel water boiler. It is a complete pellet system with boiler, pellet burner, feeding screw and silo for heating. All the parts work perfectly with the higher efficiency and provide constant operation with reliability. -
Page 5: Feeding Screw
4. FUELS 4.1. General Pellet Compact Bio-Unit boilers are designed for pellet, with high efficiency, reliability and easy maintenance. Additionally, it is a boiler that can work perfectly with heating oil or gas burner as well. In case of burner changed it is may needed an extra flange for the connection with the boiler. -
Page 6: Technical Data - Dimensions
5. TECHNICAL DATA – DIMENSIONS 5.1. Technical Data Type PLC 23 PLC 35 PLC 47 PLC 58 kcal/h 20.000 30.000 40.000 50.000 Heating power Efficiency Operating pressure Max operating pressure Operating temperature (max) Inlet temperature(min) Exhaust gases temperature (max) Chimney convection Silo volume Water content Combustion chamber... -
Page 7: Dimensions
5.2. Dimensions Type PLC 23 PLC 35 PLC 47 PLC 58 1740 1740 1740 1740 1200 1200 1400 1400 Φ1 Φ2 Τ1-Τ2 1 ¼’’ 1 ¼’’ 1 ¼’’ 1 ¼’’ Τ3 ½’’ ½’’ ½’’ ½’’... -
Page 8: Design And Installation Recommendations
Type PLC 69 PLC 81 PLC 93 PLC 116 1810 1810 1810 1810 1400 1500 1600 1700 1000 1100 1000 Φ1 Φ2 Τ1-Τ2 1 ½’’ 1 ½’’ 1 ½’’ 2’’ Τ3 ½’’ ½’’ ½’’ ½’’ 6. DESIGN AND INSTALLATION RECOMMENDATIONS 6.1. - Page 9 The distance between the side wall and the boiler: at least 0,6 m. The high of the boiler room: – at least 2,5 m. According PT C 9-2003 the access in the boiler room of foreign people except the boiler operator is prohibited. The ISCIR-INSPECT IT inspectors and the technical surveillance personal may enter the boiler room, any time on the basis of control written approval.
- Page 10 Dimensions [mm] Type PLC 20 1100 >700 1200 1500-3000 1700 >2300 >1000 >600 PLC 30 1100 >700 1200 1500-3000 1700 >2300 >1000 >600 PLC 40 1100 >700 1200 1500-3000 1700 >2300 >1000 >600 PLC 50 1100 >700 1200 1500-3000 1700 >2300 >1200 >600...
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Page 11: Hydraulic System Installation
6.2. Hydraulic system installation Connection with indirect heated storage Installation drawing of a Pellet Compact Bio-Unit with water storage tank for domestic hot water Boiler Closed type expansion tank 3 bar safety set (safety valve, automatic air vent, manometer) 4+5. - Page 12 Connection with buffer tank Installation drawing of a Pellet Compact Bio-Unit with buffer tank Boiler Closed type expansion tank 3 bar safety set (safety valve, automatic air vent, manometer) 4+5. Circulator and 3 way safety valve Y-type strainer Filter Automatic feeling with manometer...
- Page 13 Connection with second boiler Installation drawing of a Pellet Compact Bio-Unit with second boiler Boiler 2+3. Oil boiler and oil burner Closed type expansion tank 3 bar safety set (safety valve, automatic air vent, manometer) 6+7. Circulator and 3 way safety valve...
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Page 14: Installation Safety
6.3. Installation safety 3 bar safety kit It consists of a collector, manometer, safety valve and automatic air vent. It is fixed to the input of hot water. For safety reasons, if not installed any of the following protective systems must be installed and the second valve. Regularly check the correct operation of safety valves. - Page 15 ESBE LTC 100, load unit. Overheating protection system This thermostatic recooling two-way valve is designed to protect central-heating heat sources against overheating. The fill and drain valves in its brass body are controlled by a thermostatic element. When the limit temperature is reached, the drain valve opens, enabling the overheated water escape from the heat source into the sewer system.
- Page 16 Temperature and pressure relief valve The T&P valve has a temperature sensor and provides double safety against temperature (90 C) and pressure (3 bar). The output of the valve should be connected with the drain for the disposal of the overheated water. The T&P valve should be connected nearby to the boiler and necessary at the outlet.
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Page 17: Chimney System
In the event of failing to comply with the above-mentioned requirements, THERMOSTAHL may withdraw the guarantee for the installed boiler (boilers). 6.4. Chimney system It should be installed as an acid-proof, double-wall, insulated chimney, or in the case of chimneys made of brick, comply with the requirements of the PN89/B-10425 standard;... -
Page 18: Electrical Wiring System
6.5. Electrical wiring General information The electrical installation must be done by a qualified electrician in accordance with applicable regulations EN 60529 and EN 60335-1 and protection IP 40 and IP 44. The electrical installation of the boiler consists of an electrical panel, mounted on the wall and distributes the necessary electrical power. -
Page 19: Troubleshooting
- Checking of the filter of the water supply. - Checking and cleaning the glass from the eye slit. PELLET COMPACT BIO-UNIT boiler can be equipped at request with different type of flanges, for operations with different type of burners:... - Page 20 Check the pellets quality (they shouldn’t be wet). Check the pellets quality (they shouldn’t be wet) they may jam the feeding system. Do not use pellets made from different products such as furniture industry made with glue or other kind of Excessive layers of adhesives, because they produce a lot of soot and will soot are on the fire...
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