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P R E M I U M G R ILL S BF S urner NATURAL OR PROPANE DPA150-1 ’ etain wner anual FOr uture eFerence Page 1...
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IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the person installing the Side Burner and all persons who will use and maintain the Side Burner. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the Side Burner and to properly identify any repair parts that may be required.
Thank you for purchasing a Broilmaster Side Burner. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Broilmaster Side Burner. ASSEMBLY INSTRUCTIONS ................5 DPA150 SIDE BURNER ASSEMBLY ..............6-16 DPA150 PARTS DIAGRAM ................6 DPA150 HARDWARE PACK - B101982 ............
ASSEMBLY INSTRUCTIONS Before You Begin Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. This Side Burner must be installed into either a DPA152 Built-In Sleeve or a DPA153 Side Shelf. CAUTION: Parts may have sharp edges.
DPA150 HARDWARE PACK - B101982 GROUND FLAME SPREADER LARGE OUTER CAP WIRE B101955 B101956 B072684 BATTERY, AA FLARE, MALE 3/8” SMALL INNER CAP INJECTOR B076529 “TEE” B101957 1.6MM (NAT) B070323 B101953 Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard- ware store.
REMOVING LID (IF SHELF IS ALREADY INSTALLED) SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Remove two screws holding lid in place. Remove two screws holding stiffener in place. Set lid and Stiffener aside until needed at later step.
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REMOVING FRAMING (IF SHELF IS ALREADY INSTALLED) PHILLIPS TRUSS HEAD SCREW, 10-24 X 3/4 B076522 (4) FRAME TOOL HOOKS Remove four screws holding frame and tool hooks bar in place. Set frame and tool hooks bar aside until needed at later step. Page 10 B102243-2-0615...
INSTALL SIDE BURNER TO FRAME PHILLIPS TRUSS HEAD SCREW, 10-24 X 3/4 B076522 (4) Insert the tool hooks bar in front between the frame and support bracket, then tighten screws. B102243-2-0615 Page 11...
INSTALL SIDE BURNER COMPONENTS FLAME SPREADER, B101955 (1) LARGE OUTER CAP, B101956 (1) SMALL INNER CAP, B101957 (1) Place the Flame Spreader over the Orifice aligning the Sparker with the cut out in the burner head. Place the two Burner Caps. B102243-2-0615 Page 13...
ATTACHING SIDE BURNER TO BRACKET PHILLIPS PAN HEAD TYPE F SCREW, SS, 10-32 X ½ R11387 (2) Hang the side Brackets on the lower Pins of the Bracket. Install the two locking screws this will permanently secure the shelf and prevent from lowering.
ORIENT LIFTER TAB FRONT EDGE Remove Lifter Tab and re-orient as shown with attached nuts and screws. Insert lid cutouts on the two rear hinge pins. Page 16 B102243-2-0615...
PROPANE GAS CONNECTION Side Burner Location Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. This Side Burner is designed for outdoor use only. Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal This Side Burner only mounts into the DPA153 side shelf on injury.
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PROPANE GAS CONNECTION Propane Cylinder Requirements WARNING Your Broilmaster Side Burner requires a standard 20-lb propane gas cylinder, which is available from your grill dealer, your LP se Propane gas cylinders equipped with an Overfill supplier, and at most hardware and home stores. Protection Device (OPD).
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PROPANE GAS CONNECTION Pressure Regulator and Hose Connecting to Propane Gas Attach one end of the 34 inch stainless steel flex line to the end Assembly of the Side Burner valve. Attach the remaining end of the hose The pressure regulator has an outlet pressure of not more to the "tee"...
PROPANE GAS CONNECTION VALVE 3/4” GRILL VALVE 10” SS 34” SS FLEX LINE FLEX LINE Attach the regulator and hose assembly to the brass “tee”. Reconnect the assembly to the cylinder. Use wrenches to hold and tighten the joint between the hose and “tee”.
NATURAL GAS CONNECTION Side Burner Location Connection Requirements This Side Burner is designed for outdoor use only. CAUTION This Side Burner only mounts into the DPA153 side shelf on either side of a Broilmaster gas Grill and cannot be used with he grill and its individual shutoff valve must be discon- another grill or for any other purpose.
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NATURAL GAS CONNECTION Connection Instructions The grill’s natural gas supply line valve installed by your gas company must be turned to OFF. Important: The gas supply line must have a shutoff valve inside the wall. Contact your local gas company for direc- tions.
COMPLETED ASSEMBLY Thank you for purchasing a Broilmaster Side Burner and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! B102243-2-0615 Page 23...
OPERATION - PROPANE AND NATURAL GAS GRILLS Check for Gas Leaks Operating Instructions Check for gas leaks each time you connect your Broilmaster Lighting with the Electric Ignitor gas Grill and Side Burner to a propane gas cylinder, when a connected cylinder has not been used recently, or when the Grill CAUTION and Side Burner are initially used.
OPERATION - PROPANE AND NATURAL GAS GRILLS Electrical Accessories Before Cooking Any electrical accessory (e.g. rotisserie) used on your grill must Before cooking on a grill for the first time, burn off any oil residue be electrically grounded in accordance with local codes or, in the from the manufacturing process.
IMPORTANT SAFETY INFORMATION WARNING piders and insects can nest in gas grill burners causing the gas ignite under the control panel. This is very dangerous and can damage the grill, making it unsafe to operate. Inspect the grill at least twice per year and more often when spiders are active. Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill.
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IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface.
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked.
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified technician and must be main- tained and operated safely, in accordance with the instructions in the owner’s manual.
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem.
GRILL MAINTENANCE HISTORY Date Maintenance Performed B102243-2-0615 Page 31...
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PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.
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