Broil King D3-1 Owner's Manual

Deluxe "d" gas grill
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D
"D" G
G
ELUXE
AS
RILL
O
'
M
WNER
S
ANUAL
O
A
S
PTIONAL
CCESSORIES
HOWN
D3-1
D4-1 M
AND
ODELS
B100691-0-0103
B100691-0-0103
Page 1

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Summary of Contents for Broil King D3-1

  • Page 1 "D" G ELUXE RILL ’ WNER ANUAL PTIONAL CCESSORIES HOWN D3-1 D4-1 M ODELS B100691-0-0103 B100691-0-0103 Page 1...
  • Page 2: If You Smell Gas

    IMPORTANT HIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL POSSESSION OF THE USER USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED WARNING EFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS INSTALLATION...
  • Page 3 Every effort will be made to ensure that Broilmaster continues to be your choice as the Deluxe grill of Whether you are at the lake or in the privacy of your own...
  • Page 4: Table Of Contents

    ABLE OF You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Deluxe Broilmaster Hardware Package ... 5 Parts Diagram ... 5 List ... 6 Grill Assembly ... 7-11 Propane Gas Grills ...
  • Page 5: Hardware Package

    Hardware Package B100691-0-0103 Page 5...
  • Page 6: Parts Diagram

    ARTS IAGRAM ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • .broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
  • Page 7: List

    "D" S ELUXE ERIES ARTS Index Part Description D3BL-1 D4BL-1 B100691-0-0103 Page 7...
  • Page 8: Grill Assembly

    RILL SSEMBLY Before You Begin All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models. If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If...
  • Page 9: Ignitor Assembly

    RILL SSEMBLY Ignitor Assembly Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. F IGURE Note: Peel protective film from control panel label before installing ignitor. IGURE B100691-0-0103 IGURE Installing the Ignitor AUTION O NOT CUT OR DAMAGE IGNITOR WIRE...
  • Page 10: Radiation Shield

    RILL SSEMBLY IGURE IGURE Page 10 Radiation Shield Place the radiation shield (10) in the grill bottom (22). F IGURE Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. IGURE The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed.
  • Page 11 RILL SSEMBLY Handle IGURE For your added comfort a foam grip (4) has been provided. F IGURE Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1"...
  • Page 12: Installing Racks

    RILL SSEMBLY Installing Racks Place the briquet rack on the burner assembly. Position the ceramic briquets evenly on the briquette rack without overlapping. Set the multilevel cooking grids F Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack.
  • Page 13: Grill Location

    ROPANE Grill Location When choosing the ideal location for your ® Broilmaster Deluxe Gas Grill, remember this grill is designed for outdoor use ONLY. You should never install or operate your grill in any building, garage, or other enclosed area.
  • Page 14: Connection Requirements

    OVERFILLED CYLINDER CAN BE DANGEROUS Always use the pressure regulator and hose assembly supplied with your Propane gas grill. Note: Not all valve and cylinder combinations are compatible. Check warning tag on valve and cylinder as well as external fitting threads.
  • Page 15 A dirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only ® genuine Broilmaster replacement parts unless otherwise specified by the manufacturer. Connecting to Propane Gas...
  • Page 16: Gas Conversion

    ONVERSION Gas Conversion Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit #BCK195. Begin by removing all the components from the inside of your grill.
  • Page 17: Natural Gas Grills

    Broilmaster pressure regulators. Your gas grill operates at a manifold pressure of seven (7") inches water column. Connect cart mounted Natural gas grills to a pre-installed gas supply line using the twelve (12’) foot flexible hose and quick disconnect kit...
  • Page 18: Air Shutter Adjustment

    PERATION - Checking for Gas Leaks Check for gas leaks every time you connect ® your Broilmaster propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time.
  • Page 19: Before Cooking

    5. Turn OFF gas. The grill is now ready for use. Preheating Before cooking on a gas grill, allow the grill to preheat on HI for 5 minutes with the lid closed. This uses very little fuel and hot briquette cook quicker and provide better flavor.
  • Page 20: Maintenance

    IGURE Exterior Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster recommended. Stainless steel components can be easily cleaned with a spray-on stainless steel cleaner found in most hardware stores.
  • Page 21: Troubleshooting

    ROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Burner will not light. Gas injector not inserted in venturi tube.
  • Page 22: Notes

    529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG. From the date this grill is first purchased for use, Broilmaster will make available, at our factory, a free replacement for any defective part covered by this warranty on the following basis: LIMITED LIFETIME WARRANTY •...
  • Page 23: What Is Not Covered

    HOW TO GET SERVICE Service under this warranty must be obtained by contacting your Broilmaster dealer. (See telephone directory or call 800-851-3153, Consumer Relations Department, Empire Comfort Systems, Inc.) Provide the dealer with Model number, Serial number, type of gas and purchase verification information.
  • Page 24 URABLE RILL NOWN ® BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 .broilmaster.com ISIT OUR WEB SITE AT WWW . B100691-0-0103 Page 24 B100691-0-0103...

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D4-1

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