IMPORTANT HIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL POSSESSION OF THE USER USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED WARNING EFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS INSTALLATION...
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Every effort will be made to ensure that Broilmaster continues to be your choice as the Deluxe grill of Whether you are at the lake or in the privacy of your own...
ABLE OF You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Deluxe Broilmaster Hardware Package ... 5 Parts Diagram ... 5 List ... 6 Grill Assembly ... 7-11 Propane Gas Grills ...
ARTS IAGRAM ® All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • .broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
RILL SSEMBLY Before You Begin All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models. If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If...
RILL SSEMBLY Ignitor Assembly Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. F IGURE Note: Peel protective film from control panel label before installing ignitor. IGURE B100691-0-0103 IGURE Installing the Ignitor AUTION O NOT CUT OR DAMAGE IGNITOR WIRE...
RILL SSEMBLY IGURE IGURE Page 10 Radiation Shield Place the radiation shield (10) in the grill bottom (22). F IGURE Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. IGURE The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed.
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RILL SSEMBLY Handle IGURE For your added comfort a foam grip (4) has been provided. F IGURE Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1"...
RILL SSEMBLY Installing Racks Place the briquet rack on the burner assembly. Position the ceramic briquets evenly on the briquette rack without overlapping. Set the multilevel cooking grids F Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack.
ROPANE Grill Location When choosing the ideal location for your ® Broilmaster Deluxe Gas Grill, remember this grill is designed for outdoor use ONLY. You should never install or operate your grill in any building, garage, or other enclosed area.
OVERFILLED CYLINDER CAN BE DANGEROUS Always use the pressure regulator and hose assembly supplied with your Propane gas grill. Note: Not all valve and cylinder combinations are compatible. Check warning tag on valve and cylinder as well as external fitting threads.
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A dirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only ® genuine Broilmaster replacement parts unless otherwise specified by the manufacturer. Connecting to Propane Gas...
ONVERSION Gas Conversion Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit #BCK195. Begin by removing all the components from the inside of your grill.
Broilmaster pressure regulators. Your gas grill operates at a manifold pressure of seven (7") inches water column. Connect cart mounted Natural gas grills to a pre-installed gas supply line using the twelve (12’) foot flexible hose and quick disconnect kit...
PERATION - Checking for Gas Leaks Check for gas leaks every time you connect ® your Broilmaster propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time.
5. Turn OFF gas. The grill is now ready for use. Preheating Before cooking on a gas grill, allow the grill to preheat on HI for 5 minutes with the lid closed. This uses very little fuel and hot briquette cook quicker and provide better flavor.
IGURE Exterior Clean regularly with a solution of mild detergent and hot water. Touch-up paint is available from your dealer. Broilmaster recommended. Stainless steel components can be easily cleaned with a spray-on stainless steel cleaner found in most hardware stores.
ROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Burner will not light. Gas injector not inserted in venturi tube.
529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG. From the date this grill is first purchased for use, Broilmaster will make available, at our factory, a free replacement for any defective part covered by this warranty on the following basis: LIMITED LIFETIME WARRANTY •...
HOW TO GET SERVICE Service under this warranty must be obtained by contacting your Broilmaster dealer. (See telephone directory or call 800-851-3153, Consumer Relations Department, Empire Comfort Systems, Inc.) Provide the dealer with Model number, Serial number, type of gas and purchase verification information.
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URABLE RILL NOWN ® BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 .broilmaster.com ISIT OUR WEB SITE AT WWW . B100691-0-0103 Page 24 B100691-0-0103...
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