Input Contactor Test - Lincoln Electric SVM188-A Service Manual

Lincoln electric welder user manual
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F-26
CONTROL TRANSFORMER TEST (continued)
Secondary
Thermostat
Power
Switch
PROCEDURE
1. With the Input Power OFF, remove the case top,
right side panel and the input access door. The
Control Transformer is located on the back of the
Input Box. See Figure F.12.
• The Primary Leads (black)are routed through the
Input Box and two of them (depending on input
voltage) are connected to L1 and L3 of the Input
Contactor. Any unused leads are to be insulated
and taped.
• The Secondary leads (red) are connected to the
Power
Switch
(X1)
Thermostat (X2).
2. Connect the Input Power and make certain that
rated voltage is present at L1 and L3.
NOTE: The DC-600 does not need be to turned ON.
WARNING
ELECTRIC SHOCK can kill.
• Do not touch electrically hot parts.
TROUBLESHOOTING AND REPAIR
FIGURE F.12 - CONTROL TRANSFORMER
Control
Transformer
and
the
Secondary
DC-600
H2, H3 or H4 (see Input Diagram)
H1
3. Measure the voltage from X1 to X2. It should be
approximately 120VAC.
4. If this reading is incorrect check the connections on
the Primary and Secondary lads. If OK, the trans-
former may be defective.
NOTE: Common causes of control transformer failure
are;
• Improper connection of the Primary leads.
• A defective (shorted) Input Contactor coil.
IMPORTANT
Before installing a new transformer perform the

Input Contactor Test.

Carefully read and follow the Input Connection
instructions located on the Input Access Door
when installing the new transformer. If you do not
have those instructions, call The Lincoln Electric
Co. (1-888-935-3877) with the Code Number of the
DC-600 and the instructions can be faxed or e-
mailed to you.
F-26
L3 T3
L2 T2
L1 T1

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