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Related Manuals for Lincoln Electric POWERARC 5500 SVM197-A
Summary of Contents for Lincoln Electric POWERARC 5500 SVM197-A
- Page 1 RETURN TO MAIN MENU ® POWERARC 5500...
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Page 8: Return To Main Menu
RETURN TO MAIN MENU... - Page 12 • Stop engine while fueling. • Do not smoke when fueling. • Keep sparks and flame away from tank. • Do not leave unattended while fueling. • Wipe up spilled fuel and allow fumes to clear before starting engine. • Do not overfill tank, fuel expan- sion may cause overflow.
- Page 14 POWER ARC POWER ARC 55 AMPS AMPS AMPS AMPS AMPS AMPS AMPS AMPS GENERATOR GENERATOR AMPS AMPS WARNING WARNING ELECTRODE SELECTION GUIDE ELECTRODE SELECTION GUIDE 5500 AMPS AMPS AMPS AMPS AMPS AMPS GENERATOR GENERATOR AMPS AMPS WARNING WARNING ELECTRODE SELECTION GUIDE ELECTRODE SELECTION GUIDE POWER ARC 55 POWER ARC...
- Page 21 POWER ARC POWER ARC 55 AMPS AMPS AMPS AMPS AMPS AMPS AMPS AMPS GENERATOR GENERATOR AMPS AMPS WARNING WARNING ELECTRODE SELECTION GUIDE ELECTRODE SELECTION GUIDE 5500 AMPS AMPS AMPS AMPS GENERATOR GENERATOR WARNING WARNING ELECTRODE SELECTION GUIDE ELECTRODE SELECTION GUIDE POWER ARC 5500 POWER ARC 5500 AMPS...
- Page 26 Table B.4...
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Page 28: Electrode Holder
WELDING MACHINE AC OR DC POWER ELECTRODE SOURCE AND CONTROLS WORK WORK CABLE ELECTRODE CABLE FIGURE 3 - The welding circuit for (Stick) shielded metal arc welding. FIGURE 3 - The welding circuit for (Stick) shielded metal arc welding. ELECTRODE HOLDER Covering Solidified Slag Weld Metal... - Page 29 Ridge where puddle solidifies Molten puddle 15-20° 90° side view end view Correct Welding Position...
- Page 30 Butt Joint Lap Joint Corner Joint Fillet Joint Edge Joint...
- Page 31 90° end view 1/2" (12mm) Poor Good 60° 1/8" (3.2mm) 20° side view 45° 1/4" (6mm) 1/4" (6mm) 45°...
- Page 32 Long arc Short arc NOTE: Holder end of electrode is lower than arc. Very short 30°-40°...
- Page 33 End View Side View 30° 30°...
- Page 34 Strike Arc Work Table Here Brick Plow Share Positioning of Share Weaving Motion First weld from A to B; then from C to A; then from D to C; 3" then from E to D; and so on. (75mm) BACKSTEPPING White brittle cast iron cold...
- Page 35 Scrap steel back-up strip Three ways to prepare plates where complete penetration is necessary. Single and double beads, with and without beveling for tight, partial strength joints. Motions START SIDE VIEW...
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Page 40: Reset Tool
RESET TOOL TO ELIMINATE FLASHING HOLD THE RESET TOOL IN THIS AREA. 12345... - Page 45 REACTOR OUTPUT TERMINALS STATOR ENGINE MECHANICAL ROTATION ROTOR ROTOR SLIP RINGS MAGNETO CIRCUIT STATOR CAPACITOR LOW OIL SWITCH CIRCUIT CIRCUIT BREAKER BREAKER RUN/STOP SWITCH BRIDGE RHEOSTAT 230VAC 115VAC RECEPTACLES RECEPTACLES...
- Page 46 REACTOR OUTPUT TERMINALS STATOR ENGINE MECHANICAL ROTATION ROTOR ROTOR SLIP RINGS MAGNETO CIRCUIT STATOR CAPACITOR LOW OIL SWITCH CIRCUIT CIRCUIT BREAKER BREAKER RUN/STOP SWITCH BRIDGE RHEOSTAT 230VAC 115VAC RECEPTACLES RECEPTACLES...
- Page 47 REACTOR OUTPUT TERMINALS STATOR ENGINE MECHANICAL ROTATION ROTOR ROTOR SLIP RINGS MAGNETO CIRCUIT STATOR CAPACITOR LOW OIL SWITCH CIRCUIT CIRCUIT BREAKER BREAKER RUN/STOP SWITCH BRIDGE RHEOSTAT 230VAC 115VAC RECEPTACLES RECEPTACLES...
- Page 48 REACTOR OUTPUT TERMINALS STATOR ENGINE MECHANICAL ROTATION ROTOR ROTOR SLIP RINGS MAGNETO CIRCUIT STATOR CAPACITOR LOW OIL SWITCH CIRCUIT CIRCUIT BREAKER BREAKER RUN/STOP SWITCH BRIDGE RHEOSTAT 230VAC 115VAC RECEPTACLES RECEPTACLES...
- Page 50 Step 1. LOCATE PROBLEM (SYMPTOM). Step 2. PERFORM EXTERNAL TESTS. Step 3. RECOMMENDED COURSE OF ACTION...
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Page 62: Ground Stud
(continued) GROUND STUD LEAD 200 CONNECTION OUTPUT PANEL... - Page 64 (continued) SLIP RINGS...
- Page 65 (continued) CABLE BRUSHES...
- Page 68 MARK...
- Page 69 THROTTLE LOCKING HIGH SPEED STOP SCREW...
- Page 74 (continued) CABLE BRUSHES...
- Page 75 (continued) (continued)
- Page 80 Attachment for Attachment for 202A 201A Jumper Cable Tie Capacitor...
- Page 81 Feild Diode Bridge...
- Page 84 TIE WRAP OUTPUT TERMINALS...
- Page 85 THRU- BOLTS THRU- BOLTS SUPPORT NUTS...
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Page 87: Feeler Gauge
FEELER GAUGE STATOR ROTOR... -
Page 88: Lead Connections
REACTOR BOLTS (2) LEAD CONNECTIONS LEAD #205 GROUNDING SCREW 2 BOLTS SHEET METAL SCREWS (5 PLACES) MOLEX PLUG... -
Page 92: Electrical Diagrams
WIRING DIAGRAM - CODES 11182, 11187, 11329 (S25984) REACTOR OUTPUT STUDS GND-C STATOR END BRACKET GROUND GND-D GND-A GND-B 201B NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine. ELECTRICAL DIAGRAMS WIRING DIAGRAM - POWER ARC 5500 ROTOR... - Page 93 WIRING DIAGRAM - CODES 11403, 11405 (S26829) REACTOR OUTPUT STUDS GND-C STATOR END BRACKET GROUND GND-D GND-A GND-B 201B NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine. ELECTRICAL DIAGRAMS WIRING DIAGRAM - POWER ARC 5500 ROTOR...
- Page 94 WIRING DIAGRAM - CODE 11404 (S26830) OUTPUT STUDS STATOR END BRACKET GROUND 201B NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine. ELECTRICAL DIAGRAMS WIRING DIAGRAM - POWER ARC 5500 04/02/200...
- Page 95 WIRING DIAGRAM - CODE 11215 (S26023) OUTPUT STUDS STATOR END BRACKET GROUND 201B NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine. ELECTRICAL DIAGRAMS WIRING DIAGRAM - POWER ARC 5500 04/26/200...
- Page 96 SCHEMATIC -CODES 11182, 11187, 11329 (S26008) S26008 STATOR WELD WINDING Connector locatedinside enclosureat top of generator. AUX. POWER WINDING STATOR BRKT. GROUND EXCITER WINDING PROPRIETARY & CONFIDENTIAL: MANUFACTURING TOLERANCE PER E2056 UNLESS OTHERWISE SPECIFIED TOLERANCE: ON 2 PLACE DECIMALS IS ± .02 ON 3 PLACE DECIMALS IS ±...
- Page 97 SCHEMATIC - CODES 11403, 11405 (S26881) S26881 STATOR WELD WINDING Connector locatedinside enclosureat top of generator. AUX. POWER WINDING STATOR BRKT. GROUND EXCITER WINDING PROPRIETARY & CONFIDENTIAL: MANUFACTURING TOLERANCE PER E2056 UNLESS OTHERWISE SPECIFIED TOLERANCE: ON 2 PLACE DECIMALS IS ± .02 ON 3 PLACE DECIMALS IS ±...
- Page 98 SCHEMATIC - CODE 11404 (S26882) S26882 STATOR WELD WINDING Connector locatedinside enclosureat top of generator. AUX. POWER WINDING STATOR BRKT. GROUND EXCITER WINDING PROPRIETARY & CONFIDENTIAL: MANUFACTURING TOLERANCE PER E2056 UNLESS OTHERWISE SPECIFIED TOLERANCE: ON 2 PLACE DECIMALS IS ± .02 ON 3 PLACE DECIMALS IS ±...