Lincoln Electric PIPELINER 200 Service Manual page 140

G-6
WIRING DIAGRAM - CODE 11471 - (M21564)
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS
ENGINE CONTROL UNIT CONNECTOR DETAIL
61 57
93
51B
GLOW PLUGS
55 70B
212D
58 844A
70A
69
52B 94
88 44
87 60E
86 54
56
60F 64
ENGINE
FAILURE
LAMP
WIRE-TIED TO WIRING
HARNESS BEHIND
START
*
61
CONTROL PANEL
*
52B
START RELAY
* TEMP. SWITCH
212D
52A 212C
IGNITION
55 *
SWITCH
53
TEMP. SENDER
*
51B
62
GLOW
PLUG
51A
OIL PRES.
SWITCH/
51C
SENDER
50A
*
54
STARTING WK
AMMETER
MOTOR
S -
+
B
50
ALTERNATOR
WATER
TEMP.
* L
64
SENSOR
B
BATTERY 51
IG *
69
60
60A
*
60E GND-B
GROUND
GROUND
*
60F 842
TO
TO
ENGINE GROUND SCREW NEAR
BASE
ENGINE GAUGES
K924-5 REMOTE CONTROL (OPTIONAL)
Y X
G B W
RESISTORS
REMOTE CONTOL CONNECT TO CASE
POTENTIOMETER BOX
PIPELINER 200D WIRING DIAGRAM
CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR.
*
LEADS CONNECTED TO ENGINE CONTROL UNIT, SEE DETAIL
NOTE: LEAD 70A IS LEFT
OPEN AND WIRE
TIED INTO HARNESS.
EXCITER BRUSHES SHOWN AS
VIEWED FROM CONTROL PANEL
*
57
ACTUATOR
*
56
SHUNT
ENGINE HOUR METER
- -
+ +
841A 58 *
600C
841
SERIES
RPM CONTROL
*
44
841B
WATER
S
I
TEMP
43 720C
GAUGE
G
212A
1 2 3
F1
15A
* * *
87 86 88
610D
I
S
200
2 TURNS
G OIL
G
841 1
PRESSURE
3
GAUGE
4
2
ENGINE
SPEED
3 TURNS
SENSOR
*
94
* 844A
*
93
67A
844
NEGATIVE
(CC-)
IDLER SWITCH
THESE LEADS MUST BE ROUTED THRU
CURRENT SENSOR IN SAME (CURRENT FLOW)
DIRECTION AS SHOWN.
PLUG FOR REMOTE CONTROL
POTENTIOMETER
INLINE CONNECTORS
W.F.M.
CONTROL
PANEL
CONNECT TO POS. & NEG.
OUTPUT TERMINALS
NEGATIVE CV
OUTPUT TERMINAL
PANEL
CONNECT TO NEG.
BRUSH HOLDER
LEAD COLOR CODE
B-BLACK OR R-RED OR
GRAY PINK
G-GREEN U-BLUE
N-BROWN W-WHITE
Y-YELLOW
P10
9
12 11 10
J5
600B
610
RECEPTACLE
720B
*
70C 70B
41 1
GND-T
2
42 3
GROUND SCREW NEAR FUSE
602A 4
720A
RHEOSTAT 5
602
6
600A
J8
P9
730B
67B
SWITCH FOR LOCAL OR
SELECTOR
REMOTE CONTROL SHOWN
SWITCH
IN LOCAL POSITION
GENERATOR LEAD BLOCK
SHOWN AS VIEWED WITH
ENGINE IN THIS DIRECTION
SERIES
INTERPOLE
POSITIVE
(CC+) & (CV+ WITH W.F.M.)
WIRE FEED MODULE (OPTIONAL)
ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
CONNECT "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
PLUG P5
#8 LEAD WIRE FEED
POS.
MODULE
NEG.
#2 HEAVY LEAD
608
609
#2 HEAVY LEAD
250 AMP THERMOSTAT ASSEMBLY
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
G-6
8
7 6 5 4 3 2 1
N
U
602B
G
41
600
Y
X
42
W
R
W
-
+
+ -
N
U
B
M21564PRINT
PIPELINER® 200