Ideal Boilers Mexico Super CF 3/60P Installation And Servicing Manual
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Ideal Boilers Mexico Super CF 3/60P Installation And Servicing Manual

Floor standing, gas fired, conventional flue boiler
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Summary of Contents for Ideal Boilers Mexico Super CF 3/60P

  • Page 2 Silver, Gold or Platinum. Full details are available in the Ideal Care brochure. CAUTION. To avoid the possibility of injury during the installation, servicing or cleaning of this appliance, care should be taken when handling edges of sheet steel components. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 3 = An appliance designed for use on 2nd Family gas, Group setting up on natural gas. Once converted it is not possible 2H3P H and 3rd Family gas, Group P. to convert back to propane. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 4: Table Of Contents

    Available to allow the boiler to be used Thermostat Kit on sealed water systems. NOTE TO THE INSTALLER: LEAVE THESE INSTRUCTIONS ADJACENT TO THE GAS METER. ALSO COMPLETE THE BENCHMARK LOG BOOK AND GIVE THIS TO THE CUSTOMER. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 5: Gas Safety

    Gas Safety Regulations and the above regulations or other installations. statutory requirements. The complete installation MUST be tested for gas soundness and purged as described in the above code. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 6: Boiler Clearances

    150 (6) 300 (12) Note. 3/100P ONLY. If minimum LH side clearance is used, the TTB downdraught thermostat and bracket should be moved to the RH side of the boiler (alternative location). Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 7: Air Supply

    The cupboard / compartment air vents must NOT Mexico Super CF 3/60P - 3/140P - Installation communicate with a bedroom, bed-sitting room or a room containing a bath or shower.

  • Page 8: Electrical Supply

    The means of isolation must accessible to the user after installation. Dotted lines indicate flow rates equivalent to a temperature rise of 11 C (20 Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 9: Boiler Assembly - Exploded View

    45. Flue baffle. 6. Distributor tube. 46. Boiler base plate. 7. Combustion chamber. 48. Draught diverter back panel assembly 11. Collector hood. 49. TTB downdraught thermostat & bracket. 12. Cleanout cover. 50. Heat shield. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 10 1" BSP plugs - 6 off Thermostat pocket -1 off Thermostat clip - 1 off 1" x " BSP reducing bush - 1 off Thermostat retaining pin - 1 off Output setting label -1 off Distributor tube Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 11: Boiler Casing Removal

    CHECKING THE FLUEWAY BAFFLES 1. Remove the flue cleanout cover. 2. CF 3/75P, CF 3/100P & CF 3/140P only. Ensure that the baffles are fully inserted in the flueways. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 12: Water Systems

    BS.6891: 1988. Refer to Frame 22 , item B. Boiler size Dim. A CF 3/60P & 3/75P 410 (16 ") CF 3/100P 483 (19") CF 3/125P 553 (21 ") CF 3/140P 702 (27 ") Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 13 Due allowance MUST be made if surging is liable to occur. If in any doubt, contact Caradon Plumbing Ltd. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 14: Flue Fitting

    A minimum of 600mm (2') of vertical flue directly above the boiler should be provided. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 15: Electrical Connections

    MUST be wired into the mains lead, in Note. If there are no external controls the circulating pump parallel, with the control(s) to be overridden. Refer to MUST be wired into the control box. Frame 20. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 16: System Electrical Diagrams

    3. This is a fully controlled system - set the boiler thermostat to maximum. 4. 'Switchmaster Midi' is similar in operation but the wiring differs slightly; see manufacturer's literature. LEGEND orange blue white bk black grey brown y/g yellow/green Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 17: Frost Protection

    Designation of the terminals will vary, but the programmer If in doubt, ask your installer for advice. and thermostat manufacturers' leaflets will give full details. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 18: Fitting The Casing

    3. Retighten the union and check for gas soundness. WARNING. Whilst effecting the required gas soundness test and purging air from the gas installation, open all windows and doors, extinguish naked lights and DO NOT SMOKE. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 19: Initial Lighting

    6. Test for gas soundness around the pilot burner connection, using leak detection fluid. 7. Turn the gas service cock to OFF and return the burner and controls assembly to the normal working position. CF 3/60P shown Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 20: Handing Over

    Advise the User of the precautions necessary to prevent damage to the system and to the building, in the event of the system remaining inoperative during frosty conditions. 10. Draw attention to the Emergency Action Notice in the User's Instructions. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 21: Servicing

    7. If the boiler is not fitted under a work top, access for flue cleaning will be improved by removing the top panel. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 22 / manifold assembly. 2. From each burner remove the 2 air box securing nuts and CAREFULLY remove the air box and venturi arrangement. 3. Withdraw both lint gauzes. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 23: Cleaning The Burner Assembly

    1. Unclip the gauze from the grille assembly and lift behind the grille return edge and engaging the it clear of the bottom return edge. top in the clips. 2. Clean the gauze to remove any deposits of lint or fluff. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 24: Gas Pressure Adjustment

    ,and contact your LPG service centre, if After servicing, reference should be made to Table 1, page necessary. 3, which quotes details of the rated output with the related burner pressure and heat input. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 25: Replacement Of Parts

    6. Fit the new pilot burner and re-assemble in reverse order, ensuring that: a. The injector is in position when refitting the pilot supply. b. A gas-tight joint is made. c. The spark gap is correct. Refer to Frames 46 & 47. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 26: Control Thermostat Replacement

    7. Remove the 2 self tappers to release the thermostat bracket. 8. Disconnect the electrical leads. 9. Unscrew the thermostat nut to withdraw the thermostat. 10. Fit the new thermostat and re-assemble in reverse order. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 27: Controls Panel Replacement

    6. Replace the lower front panel. 7. Check the operation of the boiler. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 28: Ignition Lead Replacement

    2. Disconnect the ignition lead. 3. Remove the electrode retaining nut and withdraw the electrode. 4. Fit the new electrode and re-assemble in reverse order. Pilot burner assembly Detail of pilot flame length and spark gap Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 29 5. Fit the new thermocouple and re-assemble in reverse order Note. Avoid sharp bends in the thermocouple lead and ensure that it follows the same route as previously. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 30 2. Remove the 2 screws securing the pilot burner and pull the is screwed into the burner manifold. assembly clear of the main burner. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 31 3. Undo the 2 nuts and remove the manifold/controls from the front plate. 4. Unscrew the burner injector from the manifold. 5. Fit the new injector, using an approved jointing compound, and re-assemble in reverse order. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 32: Gas Valve Replacement

    The sealing 'O' ring supplied with the valve is correctly fitted at the outlet flange. c. An approved jointing compound is used when reconnecting the gas inlet pipe. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 33 6. Locate and fit the new TTB downdraught thermostat, bracket and lead and re-assemble in reverse order, ensuring that all electrical connections are correctly remade and cables secured. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 34: Fault Finding

    Replace the gas Does the main burner light ? downdraught in the flue ? control valve Note. After any faults have been corrected, return all thermostatic and other controls to the previously noted settings Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 35: Short List Of Parts

    111 904 E01 530 Flue baffle CF 3/75P 135 770 E01 540 Flue baffle CF 3/100P 134 737 E01 530 Flue baffle CF 3/140P 135 770 TTB downdraught thermostat with bracket 075 372 Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 36 LIST OF PARTS 59 SHORT PARTS - CF 3/60P & CF 3/75P ONLY Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 37 LIST OF PARTS 60 SHORT PARTS - CF 3/100P, CF 3/125P & CF 3/140P ONLY Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 38 61 BOILER CONTROL PANEL - Exploded View Legend 29. Control panel complete assy. 30. Control box. 31. Control thermostat. 32. Thermostat knob. 35. Control panel. 36. Magnetic strip. 37. Control front panel (door). Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 39: Burner Assembly - Exploded View

    14. Sightglass. 23. Piezo unit. 15. Burner manifold. 24. Ignition electrode. 16. Pilot pipe. 25. H.T. lead. 17. Burner. 26. Thermocouple. 18. Burner injector. 27. Gas service cock union. 19. Pilot burner. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 40: Exploded View

    15. Burner manifold. 23. Piezo unit. 16. Pilot pipe. 24. Ignition electrode. 17. Burner. 25. Ignition lead. 18. Burner injector - 2 off. 26. Thermocouple. 19. Pilot burner. 27. Gas service cock. Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 41: Control Panel Assembly - Exploded View

    LIST OF PARTS 64 BOILER CASING ASSEMBLY Legend 28. Casing complete. 29. Controls panel complete. 40. Casing side panel. 41. Casing top panel. 42. Grille panel. 43. Casing lower front panel. 46. Base plate. Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 42 For details of courses please ring: ... 01270 413 624 September 1999 151 912 A02 Ideal Installer/Technical Helpline: 01482 498663 Mexico Super CF 3/60P - 3/140P - Installation...
  • Page 43 (e.g. Classic RS 230, Mexico CF 3/60 etc. Details on control panel door) Date of Installation Installer details Name Address Post Code Telephone (Please include STD code) How I would improve this boiler: My general comments for Ideal: Ideal Installer/Technical Helpline: 01482 498663 Mexico Super CF 3/60P - 3/140P - Installation...

  • Page 44: Further Information

    Further information If you would like information about Ideal Boilers please complete this sheet and fax it to us on 01482 498699 or post it to Caradon Plumbing Limited, PO Box 103, National Avenue, Kingston upon Hull, HU5 4JN. Installer details...

This manual is also suitable for:

Mexico super cf 3/125pMexico super cf 3/100pMexico super cf 3/140pMexico super cf 3/75pMexico super cf3/60p4134899 ... Show all

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