Jacobsen Fairway 250 Maintenance Manual

Jacobsen Fairway 250 Maintenance Manual

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Maintenance Manual
Wartungsanleitung
Series: DH - Engine type: Kubota V1305
Product code: JGZZ010
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
RJL 100 July 2009
Fairway 250
24541G-DE (rev.4)

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Summary of Contents for Jacobsen Fairway 250

  • Page 1 24541G-DE (rev.4) Maintenance Manual Wartungsanleitung Fairway 250 Series: DH - Engine type: Kubota V1305 Product code: JGZZ010 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 2 © 2009, Ransomes Jacobsen Limited. All Rights Reserved...
  • Page 3: Table Of Contents

    CONTENTS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL CONTENTS INTRODUCTION PRODUCT IDENTIFICATION ..................2 SPARES STOCKING GUIDE ..................2 HOW TO USE THE PARTS MANUAL ................3 SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS ..................4 SAFETY SIGNS ......................4 STARTING THE ENGINE ....................4 DRIVING THE MACHINE ....................
  • Page 4: Introduction

    INTRODUCTION JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL 2.1 PRODUCT IDENTIFICATION Machine Name Serial Number Year of Manufacture Machine Weight Engine Power SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items.
  • Page 5: How To Use The Parts Manual

    INTRODUCTION JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part.
  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL • Remember that some people are deaf This safety symbol indicates important safety or blind and that children and animals messages in this manual. When you see this can be unpredictable.
  • Page 7: Leaving The Driving Position

    JACOBSEN FAIRWAY 250 Series: DH SAFETY INSTRUCTIONS MAINTENANCE AND PARTS MANUAL • To reduce the fire hazard, keep the engine, 3.6 LEAVING THE DRIVING POSITION silencer and battery compartments free of • Park the machine on level ground. grass, leaves or excessive grease.
  • Page 8 SAFETY INSTRUCTIONS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL DANGER - Indicates an imminently hazardous IMPORTANT: Transport speed is for highway situation which, if not avoided, WILL result in use only. Never select transport speed death or serious injury.
  • Page 9: Specification

    JACOBSEN FAIRWAY 250 Series: DH SPECIFICATIONS MAINTENANCE AND PARTS MANUAL ENGINE SPECIFICATION DIMENSIONS Width of cut: 2.49 metres (98in) TYPE: Kubota 25KW (33HP) @ 3000 Overall width: 2.77 metres(109in) RPM, 4 cylinder (in line) vertical Overall width: 2.13 metres (84in)
  • Page 10: Recommended Lubricants

    SPECIFICATIONS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL RECOMMENDED LUBRICANTS Engine oil: Should be to MIL-L-2104C or to A.P.I. Classification SE/SF/SG grades. [10W-30] Hydraulic Oil: To A.P.I. Classification CE/SF grades SAE 10W-30 Grease: Shell Darina R2, or equivilant.
  • Page 11: Lubrication And Maintenance

    JACOBSEN FAIRWAY 250 Series: DH LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION AND MAINTENANCE CHART & & t t i & & & GB-9...
  • Page 12 JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL LUBRICATION Fig.3 Lubricate every 40 working hours at arrows Coupling between reel and hydraulic motor (except lubricate all reel fittings daily). should be half full of non-tracking grease. r t i...
  • Page 13: Engine: First 50 Working Hours And Every 100 Working Hours

    LUBRICATION AND MAINTENANCE JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL LUBRICATION ENGINE: First 50 working hours and every 100 working hours. Change Engine Oil. Warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off.
  • Page 14: Machine: Every 600 Working Hours

    JACOBSEN FAIRWAY 250 Series: DH LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION MACHINE: Every 600 Working Hours. Change Hydraulic Oil Remove drain plug from bottom of Hydraulic tank and wipe off plug. (A(Fig.4)) Allow tank to drain and replace plug.
  • Page 15: Hydraulic Test Ports

    LUBRICATION AND MAINTENANCE JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL LUBRICATION HYDRAULIC TEST PORTS If any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature.
  • Page 16: Engine Maintenance: Every 100 Hrs

    JACOBSEN FAIRWAY 250 Series: DH LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 100 hrs Fuel System: Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Water Separator - If water is not removed from the fuel, extensive damage can be done to the fuel injection system.
  • Page 17: Machine Maintenance

    LUBRICATION AND MAINTENANCE JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 400 hrs Changing fuel filter (Fig.14) Unscrew filter (A) from filter head. Remove water (B) separator from filter and discard filter. Fit water separator to new filter and refit filter to head.
  • Page 18: End Of Season Servicing

    JACOBSEN FAIRWAY 250 Series: DH LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE END OF SEASON or when required Change Hydraulic Oil Remove drain plug from bottom of Hydraulic tank and wipe off plug. (A(Fig.15)) Allow tank to drain and replace plug.
  • Page 19: Adjustments

    ADJUTMENTS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL ADJUSTMENTS SPEED LIMITER NOTE: Textron Turf Care cannot be held responsible The transport and mow speeds are factory set and for loss of performance or machine damage if these should not need altering.
  • Page 20: Standard Foot Brake & Brake Bands

    ADJUTMENTS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL ADJUSTMENTS STANDARD FOOT BRAKE & BRAKE BANDS Adjust so that both brakes lock evenly when the parking brake foot pedal is depressed. Loosen nuts A and turn nuts B on the two cables (Fig.20). Also, adjust nuts A (Fig.21) for each wheel so that neither...
  • Page 21: Backlapping

    ADJUTMENTS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL ADJUSTMENTS BACKLAPPING Ransomes Jacobsen grinding paste: 80 grit grinding paste, 4.5kg tin, This mower is fitted with a device to allow the reels Part number 5002488 to be driven in reverse for backlapping.
  • Page 22: Troubleshooting

    MAINTENANCE AND PARTS MANUAL GENERAL The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor. t i n c t i...
  • Page 23: Schematics

    SCHEMATICS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL HYDRAULIC CIRCUIT DECK MOTOR LIFT CYLINDER RETURN MANIFOLD PRESSURE MANIFOLD LIFT VALVE BACK PRESSURE VALVE LEFT FRONT WHEEL MOTOR LEFT REAR MOTOR RIGHT REAR MOTOR RIGHT FRONT MOTOR STEERING GEAR...
  • Page 24: Electrical Circuit Instrument

    SCHEMATICS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT INSTRUMENT KEY TO WIRING DIAGRAM CABLE COLOUR CODE LIGHTS LIGHT SWITCH Green LIGHTS SWITCH LAMP Orange 4WD SWITCH Grey DETACHABLE LINK Black 4WD SWITCH LAMP White TEMP GAUGE...
  • Page 25: Electricalcircuit Main

    SCHEMATICS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN RUN SOLENOID KEY TO WIRING DIAGRAM SEAT DELAY RELAY RELAY (EC) KEY SWITCH STARTER 12V BATTERY HEATERS 70 AMP RELAY GLOW PLUGS START SEAT SWITCH FOOT SWITCH...
  • Page 26: Electrical Fuses/Relays

    SCHEMATICS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL FUSES AND RELAYS FUSES (STEER TOWER) FUSE A - 30 AMP (IGNITION) WIRE COLOURS RED/WHITE & REDWHITE FUSE B - 10 AMP (FUEL PUMP/ALTERNATOR) WIRE COLOURS ORANGE & ORANGE/ BLUE.
  • Page 27 SCHEMATICS JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT FUSES AND RELAYS RELAYS/COMPONENTS(BONNET LANDING PANEL) RELAY K - 70 AMP RELAY. GLOW PLUGS. WIRE COLOURS WHITE & GREEN & BLACK & RED. COMPONENT L - 40 AMP CIRCUIT BREAKER.
  • Page 28 JACOBSEN FAIRWAY 250 Series: DH MAINTENANCE AND PARTS MANUAL NOTES GB-26...
  • Page 29 INHALT JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN INHALT EINLEITUNG PRODUKTIDENTIFIKATION ..................2 HINWEISE ZUR ERSATZTEILLAGERHALTUNG ............2 VERWENDUNG DES ERSATZTEILHANDBUCHS ............3 SICHERHEITSHINWEISE BEDIENUNGSANLEITUNGEN ..................4 SICHERHEITSAUFKLEBER ..................4 ANLASSEN DES MOTORS ................... 4 FAHREN DER MASCHINE ..................... 4 TRANSPORT ........................
  • Page 30: Einleitung

    EINLEITUNG JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-2...
  • Page 31 JACOBSEN FAIRWAY 250 Serie DH EINLEITUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN ARTIKELNUMMER BAUGRUPPEN ARTIKEL RANSOMES BESCHREIBUNG MENGE BEMERKUNGEN TEILENUMMER MENGEN ANWENDUNG DER TEILELISTE NUMERISCHER INDEX BESTELLUNG VON ERSATZTEILEN ABKÜRZUNGEN DE-3...
  • Page 32: Sicherheitshinweise

    SICHERHEITSHINWEISE JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-4...
  • Page 33 JACOBSEN FAIRWAY 250 Serie DH SICHERHEITSHINWEISE HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-5...
  • Page 34 SICHERHEITSHINWEISE JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN ACHTUNG ACHTUNG ACHTUNG ACHTUNG ACHTUNG DE-6...
  • Page 35: Technische Daten

    JACOBSEN FAIRWAY 250 Serie DH TECHNISCHE DATEN HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-7...
  • Page 36 TECHNISCHE DATEN JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN METRISCHE GEWINDE MIT GROßER STEIGUNG METRISCHE GEWINDE MIT FEINER STEIGUNG SORTE SORTE SORTE SORTE SORTE DURCHMESSER SORTE SORTE SORTE SORTE SORTE DURCHMESSER UNC-GEWINDE UNF-GEWINDE SORTE SORTE SORTE SORTE...
  • Page 37: Schmierung Und Wartung

    JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN SCHMIER- UND WARTUNGSTABELLE DE-9...
  • Page 38 SCHMIERUNG UND WARTUNG JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN SCHMIERUNG Abb. 3 DE-10...
  • Page 39 JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN SCHMIERUNG DE-11...
  • Page 40 JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN SCHMIERUNG DE-12...
  • Page 41 JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN SCHMIERUNG DE-13...
  • Page 42 JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN WARTUNG DE-14...
  • Page 43 JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN WARTUNG ACHTUNG ACHTUNG DE-15...
  • Page 44 JACOBSEN FAIRWAY 250 Serie DH SCHMIERUNG UND WARTUNG HANDBUCH ZU WARTUNG UND ERSATZTEILEN WARTUNG DE-16...
  • Page 45: Einstellungen

    JACOBSEN FAIRWAY 250 Serie DH EINSTELLUNGEN HANDBUCH ZU WARTUNG UND ERSATZTEILEN EINSTELLUNGEN DE-17...
  • Page 46 EINSTELLUNGEN JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN EINSTELLUNGEN DE-18...
  • Page 47: Fehlersuche

    JACOBSEN FAIRWAY 250 Serie DH FEHLERSUCHE HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-19...
  • Page 48: Anordnungsplan

    ANORDNUNGSPLAN JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN SCHNEIDTISCHMOTOR HUBZYLINDER RÜCKLAUF-SAMMELLEITUNG DRUCKSAMMELLEITUNG HUBVENTIL GEGENDRUCKVENTIL MOTOR FÜR DAS LINKE VORDERRAD MOTOR FÜR DAS LINKE HINTERRAD MOTOR FÜR DAS RECHTE HINTERRAD MOTOR FÜR DAS RECHTE VORDERRAD LENKGETRIEBE LENKZYLINDER LENKRAD...
  • Page 49 JACOBSEN FAIRWAY 250 Serie DH ANORDNUNGSPLAN HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-21...
  • Page 50 ANORDNUNGSPLAN JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-22...
  • Page 51 JACOBSEN FAIRWAY 250 Serie DH ANORDNUNGSPLAN HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-23...
  • Page 52 ANORDNUNGSPLAN JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN DE-24...
  • Page 53 JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN ANMERKUNGEN DE-25...
  • Page 54 JACOBSEN FAIRWAY 250 Serie DH HANDBUCH ZU WARTUNG UND ERSATZTEILEN ANMERKUNGEN DE-26...
  • Page 56 Ransomes Jacobsen Limited Jacobsen, A Textron Company West Road, Ransomes Europark, Ipswich, IP3 9TT 11108 Quality Drive, Charlotte, English Company Registration No. 1070731 NC 28273, USA www.ransomesjacobsen.com www.Jacobsen.com...

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