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INTRODUCTION / PERIODIC MAINTENANCE
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance is per-
formed instead.
• From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO.
ITEM
1
*
Fuel line
2
*
Spark plugs
3
*
Valves
4
Air filter element
5
Clutch
6
*
Front brake
7
*
Rear brake
8
*
Brake hoses
9
*
Wheels
10
*
Tires
11
*
Wheel bearings
12
*
Swingarm
13
Drive chain
14
*
Steering bearings
15
*
Steering damper
16
*
Chassis fasteners
17
Sidestand
18
*
Sidestand switch
19
*
Front fork
20
*
Shock absorber assembly • Check operation and shock absorber for oil leakage.
AND LUBRICATION INTERVALS
CHECK OR MAINTENANCE JOB
• Check fuel hoses for cracks or damage.
• Check condition.
• Clean and regap.
• Replace.
• Check valve clearance.
• Adjust.
• Replace.
• Check operation.
• Adjust.
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads.
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads.
• Check for cracks or damage.
• Replace.
• Check runout and for damage.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or damage.
• Check operation and for excessive play.
• Lubricate with lithium-soap-based grease.
• Check chain slack, alignment and condition.
• Adjust and lubricate chain with a special O-ring chain lubri-
cant thoroughly.
• Check bearing play and steering for roughness.
• Lubricate with lithium-soap-based grease.
• Check operation and for oil leakage.
• Make sure that all nuts, bolts and screws are properly tight-
ened.
• Check operation.
• Lubricate.
• Check operation.
• Check operation and for oil leakage.
ODOMETER READING (× 1,000 km)
1
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Every 800 km and after washing the vehicle or
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28
CHK
ADJ
ANNUAL
CHECK
10
20
30
40
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Every 40,000 km
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Whenever worn to the limit
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Whenever worn to the limit
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Every 4 years
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Every 50,000 km
riding in the rain
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Every 20,000 km
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