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Santos 32 User Manual

Automatic orange juicer
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USER'S MANUAL AUTOMATIC
ORANGE JUICER
N°32
SANTOS S.A.S 140 – 150 Avenue R.Salengro 69120 VAULX EN VELIN TEL 33 (0) 472373529 FAX 33 (0) 478265821
Edition du 04-2005
Page 1

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Summary of Contents for Santos 32

  • Page 1 USER’S MANUAL AUTOMATIC ORANGE JUICER N°32 SANTOS S.A.S 140 – 150 Avenue R.Salengro 69120 VAULX EN VELIN TEL 33 (0) 472373529 FAX 33 (0) 478265821 Edition du 04-2005 Page 1...

  • Page 2: Table Of Contents

    Page 1. Description 2. Operation 3. Characteristics 4. Operating Safety Instructions Preliminary checking Loading Oranges Adjusting the juice extraction pressure Maintenance 6. Illustrated Parts Lists Edition du 04-2005 Page 2...

  • Page 3: Description

    DESCRIPTION The number 32 automatic orange juicer consists in 6 major parts : - oranges’hopper (1) - chute (2) with dumper (3) - knife (4) - squeezer’s holder (5) ,with selector and linkage - tank with 2 cones (6) -control sections consisting in: Power pilot lamp(7) “START”pushbutton (8)
  • Page 4 The space under the protective cover should allow a free passage to the orange skins. Two options may complement the N° 32 : 1) A juice tank (référence n°32 800) (1) (2) (3). Delivered with attaching kit Net weight : 4.4lbs (2,5 kg) Shipping weight : 6.6 lbs (3kg)
  • Page 5 2) A special table fitted with: A receptacle (1) receiving a plastic bag or a bin to colect the skin at the rear. A glass holder (2). Net weight : 52.8 lbs (24 Kg) Shipping weight : 63.8 lbs (29 Kg) The table bought as an option is referenced 32820 The model equiped with the table is n°...

  • Page 6: Operation

    2) Operation The basic movement of the machine is the alternative vertical translation of main shaft (2) protected by rubber boot (1). The drive mechanism for main shaft, driven by a geard motor, mainly consists in the following items : driving gear (3), chain (4), driven gear (6),...
  • Page 7 The up and down movement of the main shaft give the following cycle: Phase 1 :1st upstroke of the vertical shaft. As the upstroke completes, selector (1) from the hopper into the feeding chute. The orange is then positioned by gravity, waiting at the end of upper feeding chute (2) and above dumper (3).
  • Page 8 Phase 3 : 2 upstroke of the vertical shaft. As the upstroke starts, orange 1 positions above the knife. As the upstroke completes, the selector transfers orange 2 from the hopper into the feeding chute. Orange 2 is then positioned by gravity waiting at the end of the upper feeding chute and above the dumper.
  • Page 9 Phase 5 : 3 rd upstroke of the vertical shaft. As the upstroke starts, orange 2 positions above the knife. Simultaneously, both half-orange 1 are positioned above the cones. As the upstrokes completes orange 3 is selected. Orange 3 is then selected by gravity, waiting at the end of the upper feeding chute and above the dumper.
  • Page 10 hase 7 : 4th upstroke of the vertical shaft . As the upstroke starts, orange 3 positioned above the knife. Simultaneously, b half-oranges are positioned above the cones and half -skins of orange 1 are ejected to the rear of the machine. As the u pstrokes completes, orange 4 is selected.Orange 4 positions then by gravity, waiting at the end of the upper...

  • Page 11: Characteristics

    3) CHARACTERISTICS - Power supply : single phase (réf. 32et 32T) 220 –240 V 50 Hz, (réf. 32V1et 32TV1) 115 V 60 Hz, (réf. 32V4et 32TV4) 220 V 60 Hz - Power 9 : 600 Watts - Output : about 20 oranges/minute (cut, pressed, and ejected automatically) - Diameter oranges : Oranges from 60 to 85 mm are accepted without any previous sorting.

  • Page 12: Operating

    4) Operating 4.1) Safety instructions Make sure the power cord is connected to a socket including earth connection . Make sure the power supply complies with the manufacturer’s plate behind the machine. Never use extension cord. Notice : The juicer will only operate when door is closed and locked. 4.2) Preliminary checkings Before starting the orange juuicer, check that : The knife is correctly positionned.

  • Page 13: Loading Oranges

    4.3 ) Loading oranges To obtain the best results, oranges must meet the following criteria : - No wrapping papers or stickers 60 mm < diameter < 85mm(a calibration device prevents insertion of any orange with a diameter exceeding 85 mm. Oranges must be of good quality, sained, not bruised (a spoiled orange may disturb the correct machine operation ).

  • Page 14: Adjusting The Juice Extraction Pressure

    4.4 Adjusting the juice extraction pressure The extraction pressure is considered as suitable when the maximum of juice is extracted without tearing the orange skin.The extraction pressure thus depends on the skin thickness and variety of oranges. To adjust the pressure just scraw or unscraw the screw (1) (maximum stroke: 5mm) using a 5 mm diameter rod inserted into rods.

  • Page 15: Maintenance

    5) Maintenance In order to ensure correct operation of the orange juicer, the following table shows the maintenance operations and frequencies to be complies with. Maintenance operations Frequencies Sheet n° Overall cleaning After each use if stopped for more than half an hour Replacing springs Every 6 months Once a year...
  • Page 16 Overall cleaning Sheet N° 1 ½ Ingredients : Tools : - Jet or non-abrasive sponge or soft - Hot water (high pressure excluded). cloth - Cold water (high pressure excluded) - Portable pressure water sprayer, with - Disinfectant solution adjustable pressure, 5 liters capacity is provided with the machine.
  • Page 17 Overall cleaning SheetN° 1 Install the glass holder, cones (n°6), filter, then knife (see sheet n° 5). With hot water, clean the outside of the machine 1) Cleaning at the end of the day : the orange juicer should be cleaned first with hot water (see 1, cleaning during the day), then with disinfectant solution.
  • Page 18 Tools: None -None Spares Springs 1 and 2 (réf. 32 279). Springs 3 (ref 32245) and 4 (ref. 32 244). Springs 5(ref 32 327) and 6 (ref.32 326) Springs 7 and 8 (ref. 32 261). Springs (ref144) Preliminary steps : Stop the machine by the “PAUSE”...
  • Page 19 Replacing springs Sheets n°2 Replace springs 3, 4, 5 and 6 with caution Remove the rear protective cover and rear upper panel Replace both springs(7 and 8) taking care to well position the hooking loops for new springs in the grooves of plastic hinge bushes Complementary operations: Edition du 04-2005 Page 19...
  • Page 20 Checking the rubber boot and the main shaft Sheet n°3 ½ Ingrédients : Matériel : Grease STRUCTOVIS POO - Screwdriver Water Replace if required Rubber foot (ref 32432) Preliminary Steps Switch off the machine using the pause button,squeezers in upper position Unplug the machine Operating procedures: Follow the preliminary steps...
  • Page 21 Checking the rubber boot and the main shaft Sheet n°3 Complementary Steps: Install the rear upper panel and rear protective cover Close and lock the door Plug the machine Edition du 04-2005 Page 21...
  • Page 22 Driving gear ref 32 666 (13 teeth) Bending gear ref 32 555 Driven gear ref 32 520 Chain ref 32 582 (70 links) for 60 Hz, réf :32 583 (64 links) for 50 Hz Complete chain device ref 32 540 Bending spring ref 32 560...
  • Page 23 Checking the drive mechanism Sheets n°4 Complementary Steps: Install the lower front panel Plug the machine Edition du 04-2005 Page 23...
  • Page 24 Disassembly and assembly of knife and filler Sheet N° 5 ½ Ingredients : Tools : None - None Preliminary Steps: Stop the machine with the “Pause”button, squeezers in upper position Unplug the machine Unlock and open the door. Operating procedure: Removal : Follow the preliminary steps On models before 1993 : unscrew the black nut (1)
  • Page 25 Disassembly and assembly of knife aned filler Sheet N° 5 Remove On models before 1993 Put Down Complementary Steps: Close and lock the door Plug the machine Edition du 04-2005 Page 25...
  • Page 26 Installation and relmoval of the cones Sheets N° 6 ½ Ingredients : Tools : - None - None Preliminary Steps: Stop the machine using the “pause” button (squeezing uppper position) Unplug the machine Unlock and open the door Remove the knife (see sheet n°5) Operating procedure: Removal Follow the preliminary steps...
  • Page 27 Installation and removal of the coves Sheet n°6 Place each cone on each shaft in the tank bottom. Complementary Steps: Install the knife (see sheet n°5). Close and lock the door Plug the machine Edition du 04-2005 Page 27...

  • Page 28: Illustrated Parts Lists

    Greasing Sheet N° 7 Tools : standard grease pump.Grease KLUBER STRUCTOWS POO - The machine has a standard greasing point on the rear panel Every 2 months approximately, grease this point (approximately 5 pressure at the point) Edition du 04-2005 Page 28...
  • Page 29 Plate 3 : Knife assembly and tank assembly Plate 4 : Geared-motor support assembly Plate 5 : Geared-motor assembly Plate 6 : Wiring diagram For any order of spares, use the 5 digit order such as 32 XXX. Edition du 04-2005 Page 29...
  • Page 30 PLATE 1 Steel sheed construction/ (32100) body and electrical controls (32700) Edition du 04-2005 Page 30...
  • Page 31 PLATE 2 Squeezer holder assembly (32200) Edition du 04-2005 Page 31...
  • Page 32 PLATE 3 Knife assembly and tank assembly Edition du 04-2005 Page 32...
  • Page 33 PLATE 4 Geared -motor support assembly (32500) Edition du 04-2005 Page 33...
  • Page 34 PLATE 5 Geared-motor assembly (32600) Edition du 04-2005 Page 34...
  • Page 35 Edition du 04-2005 Page 35...
  • Page 36 Edition du 04-2005 Page 36...
  • Page 37 White Black White Blue MOTOR Brown Black Red light White Capacitor White Electronic Module Brown Blue ILS SECURITIES Blue Edition du 04-2005 Page 37...
  • Page 38 White Black Yellow White MOTOR Black Brown Red light White Capacitor White Electronic Module Brown Blue ILS SECURITIES Blue Edition du 04-2005 Page 38...
  • Page 39 Edition du 04-2005 Page 39...

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