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Sapphire Audio HOSS 700 Service And Operation Manual

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Service and Operation Manual
2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030

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  • Page 1 Service and Operation Manual 2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030...
  • Page 2 SAPPHIRE SCIENTIFIC. Do not alter or modify Published by SAPPHIRE SCIENTIFIC. your HOSS 700 in any way. Use only Revised: July 2011; Rev C replacement parts authorized by May 2012; Rev D SAPPHIRE SCIENTIFIC, Inc.
  • Page 3 SAPPHIRE SCIENTIFIC LIMITED WARRANTY HOSS 700 Rotary Cleaning Tool What Does This Warranty Cover? This warranty is provided to the original purchaser only. How Long Does This Warranty Last? We limit all implied warranties to • One (1) year from the date of purchase on parts and labor;...

  • Page 4: Table Of Contents

    Maintenance recommendations 7. TROUBLESHOOTING ................19 Troubleshooting tips SECTION FIVE: PARTS LISTING 8. PARTS LISTING ..................23 Illustrated parts breakdown SECTION SIX: REFERENCE INFORMATION 9. REFERENCE ....................38 Warranty Registration, Contact, Specifications and Service Records SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 5: Sapphire Scientific Model Hoss 700 Part# 49-075 Rev D

    SECTION 1: GENERAL INFORMATION 1. SAFETY Safety warnings and guidelines ..............2 2. INTRODUCTION TO YOUR HOSS 700 ROTARY CLEANING TOOL Introduction ....................3 Acceptance of shipment .................3 SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 6: Safety

    1. Read through the operation portion of this manual before using your unit. Failure to adhere to instructions could result in personal injury or could be fatal. 2. WARNING! Do not alter or modify your HOSS 700 in any way. Use only replacement parts authorized by SAPPHIRE SCIENTIFIC, Inc. Modifications or use of unapproved parts could create a hazard and will void your warranty.

  • Page 7: Introduction

    2. INTRODUCTION The HOSS 700 Rotary Cleaning Tool greatly improves the cleaning performance and efficiency on a wide variety of carpet types.  High-flow solution orifices and high efficiency vacuum plates  1/2 HP 1725 RPM motor  Sealed low-maintenance gear box ...

  • Page 8: Sapphire Scientific Model Hoss 700 Part# 49-075 Rev D

    SECTION 2: UNIT ASSEMBLY 1. ASSEMBLY Part Identification...................5 Required Tools ....................7 Assembly Instructions ..................7 SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 9: Assembly

    Q. Junction Cover Plate G. Power Cord Connection R. Gear Box Plug H. Inline Solution Filter S. Motor Housing Handle Height Adjustment Slot T. Gear Box Frame Figure I Figure II SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 10 PART IDENTIFICATION (CONTINUED) Figure III. U. Solution Orifices (5X) V. Access Notch W. Vacuum Feet (5X) Figure III SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 11: Required Tools

     1/4 inch ratchet  Two 9/16 inch wrenches Complete entire Assembly Instructions before attempting to plug in or use the HOSS 700 for the first time! ASSEMBLY INSTRUCTIONS 1. Lift the handle brace and rotate it to the back side of the unit (Figure 1.). You will need to flex the handle brace slightly around the motor housing.
  • Page 12 (d) on the outside under the Figure 3. lock nut (f) (Figure 4.). Repeat this step to attach the opposite side of the handle assembly. Figure 4. SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 13 Figure 5. 5. Attach the Solution Line (Figure 6.) Figure 6. Attach the blue solution line (n) to the top of the vacuum inlet cap (p). SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 14 Thread the strain relief nut over the fitting and tighten. Carefully coil wires and tuck into junction cavity and rotate junction cover plate back into place as shown in Figure 9. Tighten screws. Figure 9. SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 15 Figure 10. 10. Install the Vent Plug Replace the temporary gear box plug (u) with the supplied vent plug (v) as shown in Figure 11. Figure 10. Figure 11. SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 16 Figure 12. Using two #32 hose clamps (x), secure the hose to the vacuum port and the vacuum tube. Figure 12. SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 17 SECTION 3: SETUP AND OPERATION 10. SETUP Setup Instructions...................14 11. OPERATION Starting the Unit .....................15 Controlling the Unit ..................15 Adjusting the Solution Flow ................15 Cleaning and Operational Tips ..............16 SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 18: Setup

    TIP: To maximize control and operator comfort, position the handles at hip height. 2. Attach vacuum hose to vacuum outlet. The HOSS 700 is fitted with a 2 inch OD vacuum outlet. 3. Attach your solution hose to the quick-connect fitting.

  • Page 19: Operation

    TIP: Do not tip the unit to the left or right, as this will impair vacuum performance and make the unit difficult to control. ADJUSTING THE SOLUTION FLOW The HOSS 700 is fitted with a .052 inch diameter orifice as part of the in-line filter assembly. This provides adequate solution flow and pressure for most cleaning applications.

  • Page 20: Cleaning And Operational Tips

    CLEANING AND OPERATIONAL TIPS Do not operate the HOSS 700 on dry carpet. Doing this may damage carpet fibers. Do not operate the HOSS 700 on hard surfaces. Doing this may damage the vacuum heads and/or floor surface. For best results, vacuum the carpet thoroughly before using the HOSS 700.
  • Page 21 SECTION 4: MAINTENANCE AND TROUBLESHOOTING 12. MAINTENANCE Before Each Use ....................18 After Each Use ....................18 Monthly Care ....................19 As Needed ......................19 Transport and Storage ..................20 13. TROUBLESHOOTING Troubleshooting Table ...................21 SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 22: Maintenance

    For best results, keep unit on the vacuum while withdrawing the inlet cap. Replace cap securely when finished.  Inspect rotary head and vacuum feet for damage. Replace worn or damaged parts as needed. SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 23: Monthly Care

    It is not normally necessary to replace the inline filter element. Be sure to include the nylon washer when reassembling. Take care not to over-tighten the strainer assembly nut. Strainer Washer Strainer Orifice Orifice Filter Nut Quick-Connect Coupling SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 24: Transport And Storage

     Do not expose electrical components to moisture when transporting in uncovered vehicles.  Store and transport securely to avoid any damaging impact to internal parts.  Protect from freezing. Store unit in heated area. SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 25: Troubleshooting

    If the problem you are experiencing is not listed here, call the Sapphire Service Department at 866-445-3030. Do not alter or modify your HOSS 700 in any way. Use only replacement parts authorized by SAPPHIRE SCIENTIFIC, Inc. Modifications or use of unapproved parts could create a hazard and will void your warranty.

  • Page 26: Parts Listing

    Handles ......................24 Angle Valve ....................25 Motor Switch ....................26 Drive Head .....................27 Gear Box ......................29 Output Shaft and Gear ...................31 Vacuum Head....................32 Vacuum Inlet Cap ..................34 Solution Inlet Tube ..................35 Wiring Diagram .....................36 SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 27 14-010 CLAMP, HOSE #32 SS 42-011 WHEEL, 6 IN X 1-1/4 W X 1/2 BORE DELRIN 66-303 AXLE 58-487 BAR, HANDLE ADJUSTMENT 12-064 WASHER, WAVE 1/2 SS 15-040 E-CLIP, RETAINING RING SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 28 HOSE, ASSY FJIC X FJIC W/SS & COVER 14-040 TIE WIRE 8 IN BLACK 10-196 SCREW, MACH 10-32 X 1/2 PHP SL SS 20-035 ORIFICE, .057 DIAMETER SS 20-044 ORIFICE, .048 DIAMETER SS SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 29 QUICK DISCONNECT, 1/4 NPT 1/4 PLUG BRASS 27-013 BRASS ANGLE VALVE 10-227 SCREW, MACH 4-40 X 7/8 BHSCS SS 10-229 SCRWE, MACH 8-32 X 1-1/2 BHSCS SS 11-047 NUT, 8-32 SS NYLOK SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 30 MOLDING, SWITCH COVER BOTTOM 29-053 SWITCH, 25 AMP LARGE PLUNGER 15-045 SPRING, CONICAL 11-038 NUT, 6-32 SS NYLOK 10-228 SCREW, MACH 6-32 X 1-1/2 BHSCS SS 10-227 SCREW, MACH 4-40 X 7/8 BHSCS SS SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 31 WASHER, .285 ID X .687 OD X .04 THK SS 10-226 SCREW, MACH 1/4-20 X 1-1/4 BHSCS SS 51-039 MOLDING, VACUUM INLET 69-337 ASSY, VACUUM INLET CAP 45-027 MOTOR, .5 HP ELECTRIC 31-208 CORD CONNECTOR SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 32 WASHER, .375 ID X .750 OD X .060 NYLON 12-060 WASHER, FLAT 3/8 SS 11-035 NUT, 3/8-16 NYLOK SS 69-300 ASSY, VACUUM HEAD 10-194 SCREW, MACH 1/4-20 X 5/8 BHSCS SS 51-040 COVER, THERMOFORMED SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 33 GEAR BOX COVER, MACHINED 40-033 HANDLE, LIFTING 21-426 PLUG, 1/4 NPT HEX HEAD PLASTIC 12-059 WASHER, .285 ID X .687 OD X .04 THK SS 10-203 SCREW, MACH 1/4-20 X 1 BHSCS SS SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 34 SCREW, MACH 1/4-20 X 1-1/2 BHSCS SS 39-045 RETAINER, MOTOR COUPLING 39-044 COUPLING, MOTOR 41-102 O-RING, AS568A-028 BROWN VITON 39-039 BEARING, 6202-2RS 39-046 PINION, HELICAL 14 TEETH 66-314 FLANGE, HEAD MOUNTING 39-040 SEAL, OIL SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 35 69-378, ASSEMBLY, OUTPUT SHAFT & GEAR Item No. Part Number Description 66-301 SHAFT, OUTPUT 66-335 MACHINED KEY, OUTPUT SHAFT 39-047 GEAR, HELICAL 172 TEETH SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 36 PLATE, VACUUM CHAMBER COVER 66-304 HUB, HEAD MOUNTING 58-520 PLATE, SHOE COVER 66-308-01 TUBE, SPRAY HEAD 66-308-02 TUBE, SPRAY HEAD 66-308-03 TUBE, SPRAY HEAD 66-308-04 TUBE, SPRAY HEAD 66-362 HEAD, SPRAY NOZZLE (15) HOLE SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 37 SCREW, MACH 8-32 X 3/8 PHP SS 10-200 SCREW, MACH 1/4-20 X 2.0 FHP SS 12-002 WASHER, FLAT 1/4 SS ANC 11-086 NUT, 1/4-20 SS THIN NYLOK 10-198 SCREW, MACH 1/4-20 X 1-1/2 PHP SS SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 38 69-337, ASSEMBLY, VACUUM INLET CAP Item No. Part Number Description 51-050 MOLDING, VACUUM INLET CAP 69-346 ASSY, SOLUTION TUBE INLET 41-103 O-RING, AS568A-222 BROWN VITON SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 39 69-346, ASSEMBLY, SOLUTION INLET TUBE Item No. Part Number Description 66-319 FITTING, SOLUTION INLET 66-318 TUBE, SOLUTION INLET SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...
  • Page 40 Wiring Schematic SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 41: Reference

    SECTION 6: REFERENCE INFORMATION 1. REFERENCE Warranty Registration ..................38 Contact Us ......................38 HOSS 700 Specifications ................39 Service Record ....................39 SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

  • Page 42: Warranty Registration

    HOSS 700. If you determine service is required, have your model, serial number and original proof of purchase available and call your distributor for assistance with obtaining a return material authorization (RMA).

  • Page 43: Service Record

    SERVICE RECORD Purchase date: ________________________ Serial number: _______________________ Distributor: ___________________________ Tel. _________________________________ SERVICE PERFORMED PERFORMED BY MAINTENANCE DATE SERVICE PERFORMED PERFORMED BY SAPPHIRE SCIENTIFIC MODEL HOSS 700 Part# 49-075 Rev D...

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