Table of Contents
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Congratulations
on your purchase of the
®
MODEL 454 SS
Truck mount cleaning unit. This
instruction/parts manual is a guide for operating
and servicing your SAPPHIRE SCIENTIFIC
Truck mount unit.
Proper operation and service are necessary to
ensure the outstanding performance of this unit.
When properly maintained, your Truck mount will
have a long and trouble-free life.
The following service methods outlined in this
manual are detailed in a manner that operation and
servicing may be performed properly and safely.
Because service levels vary due to the skill of the
mechanic, tools and parts availability, ensure that
prior to attempting any repair, you are familiar with
this equipment and have the proper tools. Any
questions regarding the operation, service, or repair
of this unit should be directed to your nearest
SAPPHIRE SCIENTIFIC dealer.
The headings WARNING and CAUTION are
utilized to warn you that steps must be taken to
prevent personal injury or damage to the
equipment. Please make sure that you have read
and understand these instructions entirely before
proceeding with the operation of this unit.
THIS UNIT MUST BE INSTALLED BY THE
DEALER THAT YOU PURCHASED IT
FROM IN ACCORDANCE WITH THE
SAPPHIRE SCIENTIFIC INSTALLATION
PROCEDURES.
BE SURE TO FILL OUT THE WARRANTY
CARD ONLINE AT
WWW.SAPPHIRESCIENTIFIC.COM
PART# 49-042 REV B
SAPPHIRE SCIENTIFIC
Record your units' serial number here for future
reference or if you should need to contact the
factory in the future for any reason.
S/N:
This service and operations manual is written
specifically for SAPPHIRE SCIENTIFIC
®
MODEL 454 SS
Truck mount Cleaning units
manufactured by:
SAPPHIRE SCIENTIFIC
2604 Liberator
Prescott, AZ 86301
USA
The information contained in this document is
subject to change without notice and does not
represent a commitment on the part of
SAPPHIRE SCIENTIFIC.
All rights reserved. Copyright 2009 by
SAPPHIRE SCIENTIFIC. No part of this work
may be used or reproduced in any form or means
without the express written consent and
permission of SAPPHIRE SCIENTIFIC.
Published by SAPPHIRE SCIENTIFIC.
First printing: October 2009
Revised: July 2010; Rev A
September 2010; Rev B
Printed in USA
MODEL 454 SS
PART# 49-042
MODEL 454 SS
®
MANUAL
®
I
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Summary of Contents for Sapphire Audio 454 SS
- Page 1 SAPPHIRE SCIENTIFIC dealer. All rights reserved. Copyright 2009 by The headings WARNING and CAUTION are SAPPHIRE SCIENTIFIC. No part of this work utilized to warn you that steps must be taken to may be used or reproduced in any form or means...
- Page 2 SAPPHIRE SCIENTIFIC LIMITED WARRANTY Sapphire Scientific Model 454 SS What Does This Warranty Cover? This warranty covers the Sapphire Scientific Model 454 SS and is provided to the original purchaser only. How Long Does This Warranty Last? This warranty runs for: Two (2) years from the date of installation on parts and labor (Excluding normal maintenance items.) Factory installed original belts are covered for 500 hours.
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Page 3: Table Of Contents
6. .. MAINTENANCE CHART .....................26 7. .. MAINTENANCE ........................27 8. .. GENERAL SERVICE ADJUSTMENTS ................32 9. .. TROUBLESHOOTING ......................35 SECTION FIVE: PARTS and ACCESSORIES 10. ILLUSTRATED PARTS LISTINGS ..................42 11. ACCESSORIES ........................69 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 5: Section
Fuel requirements....................6 Engine oil requirements ..................6 Chemical requirements ..................7 Water requirements .....................7 2. RECEIVING YOUR TRUCKMOUNT UNIT Dealer responsibility ...................8 Acceptance of shipment ..................8 Equipment listing ....................8 Optional equipment .....................8 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 6: Safety
For Your Safety! The following WARNING labels are on result in personal injury or fatality to ® your MODEL 454 SS console. These yourself and/or others or property damage. labels point out important Warnings and Please follow these instructions carefully! Cautions, which must be followed at all DO NOT remove these decals. - Page 7 Battery as belts and pulleys, should be avoided while gases are extremely flammable. This will the unit is running. Severe injury, fatality or prevent possible explosions. damage may result. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 8 21. Ensure that you have received proper training from the distributor that you purchased the unit from prior to operation. 22. This unit produces high pressure and high ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 9: Specifications
Engine Hub Front…………………………………….. 180 inch/lbs. 15 ft/lbs. Vacuum Pump Hub…………………………………... 180 inch/lbs. 15 ft/lbs. JET SIZING SAPPHIRE SCIENTIFIC recommends that the total floor tool tip size does not exceed ® #4. Using larger jet sizes on your MODEL 454 SS unit may reduce cleaning temperatures. -
Page 10: Installation Requirements
87. Do Not use high octane ENTIRE “Installation” section of this manual. gasoline. Gasoline with up to, not exceeding, ® Since the MODEL 454 SS Truck mount unit 10% ethanol is acceptable. weighs (with standard waste tank and hoses) approximately 1300 lbs., please adhere to the... -
Page 11: Chemical Requirements
SECTION 1 CHEMICAL REQUIREMENTS The SAPPHIRE SCIENTIFIC MODEL 454 ® Truck mount unit’s unique last step chemical injection system can be used with a wide variety of water diluted chemical compounds, either acidic or alkaline, depending on the work to be performed. We recommend using only SAPPHIRE SCIENTIFIC brand chemistry. -
Page 12: Receiving Your Truckmount Unit
A. Additional lengths of vacuum hose Part # 18-003 ACCEPTANCE OF SHIPMENT B. Additional vacuum hose connectors ® Your MODEL 454 SS Truck mount cleaning Part # 21-003 unit was thoroughly tested, checked and C. Additional high-pressure solution hoses inspected in its entirety prior to leaving our Part # 18-000 manufacturing facility. -
Page 13: Installation
Fastening down the unit and waste tank ............10 Dimensional diagrams ..................11 Installation of fuel lines ..................12 Trailer fuel tank and fuel line installation ............12 Battery Connection ....................12 Fire extinguisher ....................12 Console to waste tank connection ..............13 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 14: Installation
2. Install the provided mounting plates SCIENTIFIC strongly recommends a side door underneath the vehicle floor. ® installation for the MODEL 454 SS . We DO NOT recommend a rear door installation. 3. Screw the provided ⅜-16 hex head lock nuts on to the mounting bolts and tighten 1. - Page 15 SECTION 2 DIMENSIONAL DIAGRAM REAR MOUNT TANK ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 16: Installation Of Fuel Lines
FIRE EXTINGUISHER as the inlet and return connections on the unit. SAPPHIRE SCIENTIFIC, and many government C. DO NOT install fuel tanks inside any type of agencies, recommend that a fire extinguisher rated enclosed trailer or vehicle. -
Page 17: Console To Waste Tank Connection
SECTION 2 CONSOLE TO WASTE TANK CONNECTION Waste Tank Waste Tank to Vacuum Brake 17-701 HOSE, INT VACUUM 3-1/2 X 25” 16-014 HOSE, INT VAC 3-1/2 X 60” Vacuum Inlet ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 18 Automatic waste pump ..................21 Operation ......................21 Cleaning ......................21 Upholstery cleaning ................... 21 Stair tool cleaning ....................21 Flood restoration/extraction ................22 Shut down and daily maintenance ..............22 Freeze protection....................23 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 19: Systems
Float Valve Water Box To Water Inlet Bypass Orifice Manifold Solution Manifold Heat Coils Bypass Cylinder Solution Water Pump Outlets Closed – Heating Open – No Heat ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 20: Vacuum System
The vacuum pump also heats incoming air as it is compressed. The hot discharged air is forced down Filters Strainer Basket Vacuum Brake Vacuum Pump Water Box/Dual Exhaust Heat Exchanger Exhaust Vacuum Inlets ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 21: Chemical Pumping System
This valve may be used to turn the chemical flow ON, OFF, or to PRIME the chemical pump. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 22: Operation
DO NOT run this unit in an enclosed area. maintain your SAPPHIRE SCIENTIFIC DO NOT operate this unit where the exhaust ® MODEL 454 SS mobile cleaning unit. - Page 23 1. Connect the water supply hose to the water inlet quick connector on the front of the unit. Connect the hose to the faucet. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 24: Starting The Unit
3. When the chemical flows with no air bubbles, priming has been achieved. Turn the SAPPHIRE SCIENTIFIC recommends that chemical prime valve from PRIME to ON. the total floor tool size does not exceed #4. -
Page 25: Automatic Waste Pump
7”hg for the diverter valve to work properly. Attaching 1 length of hose should create enough vacuum pressure to achieve this. NOTE: During flood extraction it is recommended the throttle control is set to maximum. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 26: Flood Restoration/Extraction
Unplug the vacuum inlet and remove to remove when cleaning or replacement is load. Next, return the throttle control cable to required. idle position, and let idle for 3 to 5 minutes. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 27: Freeze Protection
The unit is now winterized. WINTERIZING YOUR UNIT WITH REMOVING ANTI-FREEZE FROM THE ANTI-FREEZE: UNIT: 1. Shut off the water supply to the unit and disconnect the water inlet hose from the console. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 28 The anti-freeze in your approved storage container will eventually become diluted with water. When the anti-freeze level drops below 70% of the total mixture, properly dispose of it and start over with fresh 100% anti-freeze. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 29 Solution Outlet Check Valve ................32 Chemical Pump ....................32 Packing Nut Adjustment, Chemical Metering and Selector Valves ....33 Pressure Regulator ....................34 9. TROUBLESHOOTING Engine .......................35 Blower / Vacuum Pump..................37 Water Pump ......................37 Chemical System ....................39 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 30: Maintenance Chart
**Change engine oil and oil filter after first 5 hours of operation. ***Change water pump crankcase oil after first 50 hours of operation ****Inspect after first week of operation, and remove any debris present. Inspect again after 2 to 4 weeks. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 31 *****Check pulley and hub set screws after first 50 hours of operation, and again at 100 hours of operation. ******Or every 6 Months. Whichever comes first. *******Or Yearly. Whichever comes first. ********Re-tension all belts after first 25 hours then at every 100 hours of operation. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 32: Maintenance
2. Change the oil after the first 5 hours of maintenance program will ensure that your operation. Thereafter, change oil and oil filter ® SAPPHIRE SCIENTIFIC MODEL 454 SS every 100 hours of operation. optimum performance, long operating life, and a USE ONLY BRIGGS & STRATTON BRAND minimum amount of down time. -
Page 33: Vacuum Pump
Ensure that both sides of the vacuum pump are filled to their proper level when servicing. NOTE: AEON PD-XD (Part # 13-004) is the only oil that SAPPHIRE SCIENTIFIC puts in the vacuum pump at the factory. Adding petroleum oil to synthetic oil is NOT recommended. -
Page 34: Water Pump
25 hours of operation and again at 100 hours. 7) Remove clamp between blower & silencer Re-torque these screws with a torque wrench. Follow the torque values on the following table. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 35: Pressure Regulator
Replace all o-rings when servicing present. ALWAYS disconnect the negative (−) check valves. terminal first. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 36: High Pressure Solution Hoses
3000 PSI at 250 deg. F. Thermoplastic hoses do not meet this requirement and should not be used. Severe burns and injury may result if the hoses do not meet these requirements. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 37: General Service Adjustments
2. Adjust the position of the belt tensioning adjusting bolt until the proper belt tension is achieved (1/2” deflection in the center of the belts, half way between the pulleys). ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 38: Chemical Pump
6. Lubricate the new o-rings with o-ring lubricant. (Part # 13-003) and re-install. CHEMICAL PUMP ® The MODEL 454 SS unit features a stainless steel chemical pump and metering system. The Packing Nut chemical pump requires only the replacement of the diaphragm and check valves (see page 56). -
Page 39: Pressure Regulator
Relieve all pressure from the water system. c) Remove the cap from the pressure regulator and remove the stem with long nose pliers. d) Clean and lubricate stem. e) Reassemble pressure regulator ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 40: Troubleshooting
Inspect check valve for debris or Clean or replace if necessary. damage. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 41: Trouble Shooting
Descale unit, repair or replace Flow restriction caused by hard damaged plumbing components as water scaling. Excessive heating necessary. Install water softener. Not enough water flow. Check jet size of tool. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... -
Page 42: Blower / Vacuum Pump
Replace any defective hoses. Remove, pressure gauge reads normal. manifold, or the solution screen is inspect, and clean the solution screen. clogged De-scale unit and install a water softener, if necessary. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 43 Clean or replace as needed. inlet disconnect. Belts loose or broken Re-tension or replace as needed. Loss of pump prime Manually prime water pump. Temperature Balance Orifice missing Replace Orifice ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 44: Chemical System
Close the chemical valve on the instrument panel. If the flow meter still Chemical pump diaphragm is ruptured indicates flow, replace the chemical pump diaphragm. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 45 Internal leak in chemical valve causing “General Service Adjustments” section Chemical flow meter indicates continual flow through prime tube flow with the tool valve closed in this manual). Replace valve, if returning to container. necessary. ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 46: Illustrated Parts Listings
Chevy and GMC Full Size Van Fuel Line Install .......... 71 2003 Chevy and GMC Full Size Van Fuel Line Install ......... 72 1997-2002 Dodge Full Size Van Fuel Line Install ......... 73 Waste Pump Out Assembly................74 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 47 12-015 LKWSR, 1/4 ZINC 11-004 NUT, 1/4-20 ZINC 12-013 WASHER, FLAT 3/8 SAE 12-014 LKWSR, 3/8 ZINC 10-029 SCREW, MACH 3/8-16 X 1 HXHD 60-467 PANEL, AIR DAM 454 SS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 48 NUT, 3/8-16 ZINC 10-025 SCREW, MACH 1/4-20 X 3/4 HXHD GRD5 58-591 BRACKET, WATER BOX MOUNTING LS 58-592 BRACKET, WATER BOX MOUNTING RS 41-091 PAD, 1/4 SILICONE SPONGE 1.5W X 16.5L ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 49 Part Number Description 69-196 ASSY, INSTRUMENT PANEL 66-230 PANEL, LOWER FRONT 454 & 570 SS 58-393 PANEL, LEFT SIDE 454 SS 58-392 PANEL, TOP MODEL 454 SS 58-394 PANEL, RIGHT SIDE 454 SS 11-007 NUT, THUMB 1/4-20 FKWR. HEAD KNOB...
- Page 50 SECTION 5 69-196 ASSY, INSTRUMENT PANEL Item No. Part Number Description 66-229 PANEL INSTRUMENT 454 SS 26-003 FLOWMETER, 1/8P 26-005 GAUGE, WTR. PRESS1500PSIDUAL 26-004 GUAGE, VAC 30in.HG DUALSCALE 26-034 GAUGE, WTR TEMP CHROME 320 DEG F 26-033 HOURMETER, HOBBS CHROME BEZEL...
- Page 51 ELL, 1/8 P X 1/4 T 45DEG BRASS 20-030 1/8" AIR MUFFLER 21-331 CONNECTOR, 1/8 M NPT X 1/4 HOSE 90DEG SWIVEL 21-042 NIP, CLOSE 1/8 IN. BRASS (NOT SHOWN) ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 52 GASKET, EXHAUST BRIGGS & STRATTON 35HP 38-062 HUB, P1 X 1-1/8 61-509 WELDMENT, 454 SS BELT GUARD 58-401 PANEL, BELT GUARD, LS, 454 SS 58-403 PLATE, BELT GUARD INSPECTION COVER 58-402 PANEL, BELT GUARD, RS, 454 SS 10-145 SCREW, MACH, 5/16-18 X 4 HXHD...
- Page 53 SECTION 5 69-212 ASSEMBLY, HF408 VACUUM BLOWER SEE FOLLOWING PAGE FOR PARTS LIST ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 54 DIAPHRAGM, VAC RELIEF VLV 4L, 5M 14-032 PIN, COTTER 7/64 X 3/4 SS 10-001 SCREW, MACH 7/16-14 X 4-1/2 HEXHD 59-219 PNL, STEM VAC 3L/4M 66-249 ADAPTER, 4 IN NPT TO 3 IN NPT ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 55 ELL, 1/2 NPT X 5/8 BARB 45 DEG BRASS 61-491 WELDMENT, MTG BRCKT CAT PUMP 18-215-19 HOSE ASSEMBLY, 3/16 ID X 04 FJIC X 04 FJIC X 7.0 L W / SS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 56 FILTER, MICRO INLINE CAT 1/2 FNPT X 1/2 FNPT 21-047 NIP, 1/2 IN HEX BRASS 32-025 LOOM, HI HEAT .250 DIA. BLACK 21-231 NIPPLE, 1/4 X 3/8 SS NPT 66-064 ADAPTER, PUMP SS HP ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 57 69-200 ASSY, THERMAL WELL Item No. Part Number Description 61-612 WELDMENT, WATER BOX 61-504 WELDMENT, END PLATE ADAPTER 61-528 WELDMENT, DIVERTER COVER, 454 SS 61-529 WELDMENT, DIVERTER HOUSING PLATE 61-530 WELDMENT, DIVERTER PLATE 61-531 WELDMENT, DIVERTER CHAMBER 61-532 WELDMENT, FINNED TUBE COIL...
- Page 58 COUPLING, 3/8 NPT BRASS 21-059 ELL, 3/8 NPT X 1/2 JIC 45 DEG BRASS 21-076 BUSHING, 1/4 M X 1/8 F BRASS 21-011 ELL, 1/8 NPT X 1/4 POLY BRASS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 59 SCREW, MACH 1-4-20 X 3-4 SOCHD SS 10-007 SCREW, MACH 1-4-20 X 1-2 SOCHD SS 21-040 FITTING, STR ELL, .375 IN NPT, BRASS 21-324 ELL, 1/2 NPT X 5/8 BARB 45 DEG BRASS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 60 STRAINER, SUCTION END 1/8FP 21-007 FTTG,BRB 1/8 PX 5/16 H BR 46-056 PUMP, CHEMICAL, MFD BY GENERAL PUMP 26-003 FLOWMETER, 1/8P 23-027 VLV, 3-WAY BALL 1/8 FP SS 23-028 VLV, BYPASS SS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 61 VALVE CAP 303SST, GP PULSE PUMP 36-356 ASSY, VALVE KIT, GP CHEMICAL PULSE PUMP 36-357 SPACER RING, 303 SST, GP PULSE PUMP 36-358 VALVE CAP, 303 SST, GP PULSE PUMPMP 520196 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 62 HOSE ASSEMBLY, 3/16ID X 04FJIC X 04 FJIC X 18.0L 18-215-08 HOSE ASSEMBLY, 3/16 ID X 04 FJIC X 04 FJIC X 15.5L 34-000 SENSER, TEMP, 140-320 DEGREE 21-064 ELL, 1/4 P X 1/4 T BRASS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 63 SECTION 5 69-209 ASSEMBLY, REGULATOR BRACKET, 454 SS Item No. Part Number Description BRACKET, REGULATOR MOUNTING 61-541 23-021 REGULATOR, PRESSURE CAT #7670 VITON 21-361 PLUG, .375 NPT X HEX HEAD BRASS 66-252 FITTING, REGULATOR MOUNTING O-RING, VITON (MC 9263K584) 41-086...
- Page 64 Part Number Description 61-592 WELDMENT, DUAL 2.5 TO 3.5 IN VAC BRACKET PC CIRCUIT GRAY 21-054 ELL, 1-8P X 1-4 T BRASS 21-007 FTTG, BRB 1/8 P X 5/16 H BR ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 65 HOSE, 3/16 DIA X 1/4 FJIC X 1/4 FJIC X 22.0 L W-CVR 18-215-05 HOSE, 3/16 DIA X 1/4 FJIC X 1/4 FJIC 12.5 L W/CVR 16-017 TUBING, 1/4 IN IMPOLENE 250 FT BULK ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 66 NUT, 8-32 HEX LOCK SS 28-009 FLOAT, OBLONG BALL 2.5 X 4.0, 7 OZ 28-010 BALL, .375 HARDENED SS 41-085 O-RING, SILICONE AS568A DASH NO. 910 15-031 PIN, SPRING, .125 X .375 SS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 67 HOSE, FUEL 1/4 30R7 21-166 1/4 MP X 1/4 H BARB 21-039 ELL, 1/4 IN STREET BRASS 61-489 ASSY,GAS LINE BRACKET 21-006 FTTG, BRB 1/4P X 5/16H BR 16-065 HOSE, FUEL 5/16 30R7 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 68 PULLEY, 3L BELT X 2.340 OD 36-335 IMPELLER, BELT GUARD BLOWER 60-398 PLATE, BLOWER HOUSING FRONT RING 15-027 SNAP RING, 1.187 INTERNAL 10-146 SCREW, 8-32 X .375 PHP F THREAD CUTTING ZP ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 69 Item No. Part Number Description 61-507 WELDMEN, BRACKET QD MOUNTING 25-005 QUICK COUPLING, .375F X .375FP, BRASS 21-073 COUPLING, 3/8 NPT BRASS 21-261 FITTING, 5-8 H BARB X 3-8 NPT BRASS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 70 LATCH, PRE-FILTER BOX ELL, 1/4 P X 1/4 T, BRASS 21-064 HOSE ASSEMBLY, 3-16 ID X 38 OL 18-215-16 CAP, PLUG 2IN RUBBER 19-009 69-000 FLOAT SWITCH PLUG, 1-1/4 IN PVC 21-097 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 71 SECTION 5 ELECTRICAL DIAGRAM ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 72 SECTION 5 Hose Identification 16-005 22” lg. 18-215-06 18-214-03 16-005 8” lg. 16-003 18” lg. 18-214-04 Vacuum 18-215-07 Brkt. 18-215-12 18-214-03 18-215-05 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 73 WARNING, USE IN WELL VENTILATED AREA 44-085 DECAL, 44-067 DECAL, 44-066, DECAL WARNING, ROTATING MACHINERY WARNING READ MANUAL WARNING ELECTRICAL SHOCK 44-090 DECAL, MANIFOLD MAINTENANCE 44-079 DECAL, UNLEADED FUEL ONLY ® 44-077 DECAL, 454 SS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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Page 74: Accessories
Purge valve. To FIG. A: HANDLE DETAIL flush out or debris from injector, loosen purge valve and allow solution to flow at full Injector/extraction force. manifold FIG. B: EXTRACTION HEAD (Bottom view) ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B... - Page 75 FTTG, BRB 1/8P X 5/16 H BR 21-006 FTTG, BRB 1/4P X 5//16H BR 18-028 HOSE, 3/16 X 25 (1/8P X 1/8P NO COVER) 14-011 CLAMP, HOSE FUEL # 6 14-000 CLAMP, HOSE #12 ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 76 ELL,1/4 IN LG STREET BRASS 21-086 FTTG, BULKHEAD 1/4 IN BRASS 21-116 ELL, 1/8 FP X 1/8 FP BRONZE 66-030 ADAPTOR,FUEL NECK(CHEVY) 18-027 HOSE, 3/16 X 5 (1/8P X 1/8P NO CVR) ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 77 ELL, STREET 1/8 IN BRASS 21-007 FTTG, BRB 1/8P X 5/16 H BR 21-039 ELL,1/4 IN LG STREET BRASS 21-006 FTTG, BRB 1/4P X 5//16H BR 21-086 FTTG, BULKHEAD 1/4 IN BRASS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 78 FTTG, BRB 1/8P X 5/16 H BR 18-028 HOSE, 3/16 X 25 (1/8P X 1/8P NO COVER) 21-086 FTTG, BULKHEAD 1/4 IN BRASS 21-006 FTTG, BRB 1/4P X 5//16H BR 21-039 ELL,1/4 IN LG STREET BRASS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
- Page 79 BOLT, TAP 5/16-18 X 2-1/2 HXHD Z 10-068 BOLT, TAP ¼-20 X 2-1/2 11-013 LKNUT, ¼-20 NYLOK 11-029 NUT, 5/16-18 NYLOK 12-017 WASHER, FLAT 5/16 SAE ZINC 12-012 WASHER, FLAT ¼ USS ® MODEL 454 SS SAPPHIRE SCIENTIFIC PART# 49-042 REV B...
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