Sapphire Audio 570 SS Manual
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Sapphire Audio 570 SS Manual

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Congratulations on your purchase of the
®
MODEL 570 SS
unit. This instruction/parts manual is a
guide for operating and servicing your
SAPPHIRE SCIENTIFIC Truck-mount
unit.
Proper operation and service are necessary to
ensure the outstanding performance of this unit.
When properly maintained, your Truck-mount will
have a long and trouble-free life.
The following service methods outlined in this
manual are detailed in a manner that operation and
servicing may be performed properly and safely.
Because service levels vary due to the skill of the
mechanic, tools and parts availability, ensure that
prior to attempting any repair, you are familiar with
this equipment and have the proper tools. Any
questions regarding the operation, service, or repair
of this unit should be directed to your nearest
SAPPHIRE SCIENTIFIC dealer.
The headings WARNING and CAUTION are
utilized to warn you that steps must be taken to
prevent personal injury or damage to the
equipment. Please make sure that you have read
and understand these instructions entirely before
proceeding with the operation of this unit.
THIS UNIT MUST BE INSTALLED BY THE
DEALER THAT YOU PURCHASED IT
FROM IN ACCORDANCE WITH THE
SAPPHIRE SCIENTIFIC INSTALLATION
PROCEDURES.
BE SURE TO FILL OUT THE WARRANTY
CARD ONLINE AT
WWW.SAPPHIRESCIENTIFIC.COM
PART# 49-053 REV B
Truck-mount cleaning
SAPPHIRE SCIENTIFIC
Record your units' serial number here for future
reference or if you should need to contact the
factory in the future for any reason.
S/N:
This service and operations manual is written
specifically for SAPPHIRE SCIENTIFIC
®
MODEL 570 SS
Truck-mount Cleaning units
manufactured by:
SAPPHIRE SCIENTIFIC
2604 Liberator
Prescott, AZ 86301
USA
The information contained in this document is
subject to change without notice and does not
represent a commitment on the part of
SAPPHIRE SCIENTIFIC.
All rights reserved. Copyright 2009 by
SAPPHIRE SCIENTIFIC. No part of this work
may be used or reproduced in any form or means
without the express written consent and
permission of SAPPHIRE SCIENTIFIC.
Published by SAPPHIRE SCIENTIFIC.
First printing: October 2009
Revised: June 2010; Rev A
September 2010; Rev B
Printed in USA
MODEL 570 SS
PART# 49-053
MODEL 570 SS
®
MANUAL
®
I

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Summary of Contents for Sapphire Audio 570 SS

  • Page 1 Record your units’ serial number here for future Congratulations on your purchase of the ® reference or if you should need to contact the MODEL 570 SS Truck-mount cleaning factory in the future for any reason. unit. This instruction/parts manual is a...
  • Page 2 SAPPHIRE SCIENTIFIC LIMITED WARRANTY Sapphire Scientific Model 570 SS What Does This Warranty Cover? This warranty covers the Sapphire Scientific Model 570 SS and is provided to the original purchaser only. How Long Does This Warranty Last? This warranty runs for: Two (2) years from the date of installation on parts and labor (Excluding normal maintenance items.) Factory installed original belts are covered for 500 hours.

  • Page 3: Table Of Contents

    SECTION FOUR: MAINTENANCE and SERVICE 6. MAINTENANCE CHART ....................26 7. MAINTENANCE .......................27 8. GENERAL SERVICE ADJUSTMENTS ................32 9. TROUBLESHOOTING ....................35 SECTION FIVE: PARTS and ACCESSORIES 10. ILLUSTRATED PARTS LISTINGS ................42 11. ACCESSORIES ........................72 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 5 Antifreeze Coolant..................7 Chemical requirements ................7 Water requirements .................7 2. RECEIVING YOUR TRUCKMOUNT UNIT Dealer responsibility ................8 Acceptance of shipment ................. 8 Equipment listing ................... 8 Optional equipment ................8 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 6: Safety

    For Your Safety! The following WARNING labels are on result in personal injury or fatality to ® your MODEL 570 SS console. These yourself and/or others or property damage. labels point out important Warnings and Please follow these instructions carefully! Cautions, which must be followed at all DO NOT remove these decals.
  • Page 7 Battery while the unit is running. Severe injury, gases are extremely flammable. This will fatality or damage may result. prevent possible explosions. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 8 21. Ensure that you have received proper training from the distributor that you purchased the unit from prior to operation. 22. This unit produces high pressure and high temperatures. Improper use could result in serious injury. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 9: Specifications

    * Forged brass valve, centrally positioned for right- or left-handed operation * Glide assembly is easy to replace when worn ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 10: Installation Requirements

    87. Do Not use high octane ENTIRE “Installation” section of this manual. gasoline. Gasoline with up to, not exceeding, ® Since the MODEL 570 SS Truck-mount unit 10% ethanol is acceptable. weighs (with waste tank and accessories) approximately 1130 lbs., please adhere to the...

  • Page 11: Antifreeze Coolant

    3½ grains. If a water softener is used, it must have a flow capacity of at least five (5) GPM or greater, without any hose constrictions. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 12: Receiving Your Truckmount Unit

    B. Additional vacuum hose connectors ACCEPTANCE OF SHIPMENT Part # 21-003 C. Additional high-pressure solution hoses ® Your MODEL 570 SS Truck-mount cleaning Part # 18-000 unit was thoroughly tested, checked and (With shutoff valve Part # 18-001) inspected in its entirety prior to leaving our D.

  • Page 13: Installation

    Fastening down the unit and waste tank ..........10 Dimensional diagrams ................11 Installation of fuel lines .................12 Trailer fuel tank and fuel line installation ..........12 Battery Connection ................12 Fire extinguisher ..................12 Console to waste tank connection ............13 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 14: Installation

    SAPPHIRE through the waste tank mounting holes. SCIENTIFIC strongly recommends a side door ® installation for the MODEL 570 SS . We DO 2. Install the provided mounting plates NOT recommend a rear door installation. underneath the vehicle floor.

  • Page 15: Dimensional Diagrams

    SECTION 2 DIMENSIONAL DIAGRAM ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 16: Installation Of Fuel Lines

    C. DO NOT install fuel tanks inside any type of for A, B, and C type fires be installed into any enclosed trailer or vehicle. commercial vehicle. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 17: Console To Waste Tank Connection

    SECTION 2 CONSOLE TO WASTE TANK CONNECTION Waste Tank to Waste Tank Vacuum Brake 17-554 HOSE, INT VACUUM 3-1/2 X 25” 16-014 HOSE, INT VAC 3-1/2 X 60” Vacuum Inlet ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 18 Automatic waste pump ................20 Operation ....................21 Cleaning ....................21 Upholstery cleaning ................21 Stair tool cleaning .................. 21 Flood restoration/extraction ..............21 Shut down and daily maintenance ............22 Freeze protection..................23 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 19: Systems

    Heat Exchanger Water Box Float Valve To Water Inlet Heat Coils Bypass Cylinder Water Pump Solution Manifold Solution Outlets Closed – Heating Open – No Heat ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 20: Vacuum System

    The vacuum pump also heats incoming air as it is is recommended. compressed. The hot discharged air is forced down Filters Strainer Basket Vacuum Brake Vacuum Pump Water Box/Dual Exhaust Heat Exchanger Exhaust Vacuum Inlets ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 21: Chemical Pumping System

    This valve may be used to turn the chemical flow ON, OFF, or to PRIME the chemical pump. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 22: Operation

    NOT run this unit in an enclosed area. DO NOT maintain your SAPPHIRE SCIENTIFIC operate this unit where the exhaust may enter a ® MODEL 570 SS mobile cleaning unit. The building doorway, window, vent or any other ® MODEL 570 SS unit is easy to operate, opening.
  • Page 23 1. Connect the water supply hose to the water inlet quick connector on the front of the unit. Connect the hose to the faucet. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 24: Starting The Unit

    DO NOT use an outlet hose that is smaller water pump pulsations related with running than ⅝ in. I.D. the chemical pump dry. NEVER use a waste pump hose as a water inlet hose. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 25: Operation

    A full even spray should emit from the cleaning nozzles. B. If the nozzles are not showing a full even spray pattern, adjust, clean, or replace the nozzles, if required. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 26: Shut Down And Daily Maintenance

    Inspect ALL equipment This will relieve any remaining pressure. and accessories for any damage, leaks, wear, Disconnect the cleaning tools and solution etc. hoses and return them to the vehicle. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 27: Freeze Protection

    Open a tool valve until anti-freeze solution hoses that were winterized to the comes out of the tool. Repeat this procedure solution outlet connection. with ALL remaining tools and hoses. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 28 The anti-freeze in your approved storage container will eventually become diluted with water. When the anti-freeze level drops below 70% of the total mixture, properly dispose of it and start over with fresh 100% anti-freeze. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 29 Solution Outlet Check Valve ................32 Chemical Pump ....................33 Packing Nut Adjustment, Chemical Metering and Selector Valves ....33 ................Pressure Regulator 9. TROUBLESHOOTING Engine ......................35 Blower / Vacuum Pump..................37 Water Pump ......................37 Chemical System ....................39 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 30: Maintenance Chart

    (6) Every 500 hours or 6 Months, whichever comes first? (7) Every 1000 hours or yearly, whichever comes first? (8) After first 25 hours and then at every 100 hours of operation. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 31: Maintenance

    Do not use additives. Select the ® SAPPHIRE SCIENTIFIC MODEL 570 SS viscosity based on the air temperature at the time optimum performance, long operating life, and a of operation as shown in the following table.

  • Page 32: Vacuum Pump

    Run the unit for at least 2 minutes to remove any moisture from the vacuum pump. Then, spray WD- 40 (or Equivalent) into the lubrication cup for 5 seconds while the unit is running and the vacuum ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 33: Vacuum Inlet Filter

    39.8 Make sure pulley flange touches on 2 Vacuum Pump Hub #38-032 places on each pulley (4 total places) Note: Engine Pulley/flywheel is factory set at 868 in/lbs (72.3 ft/lbs) ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 34: Water Box

    SCIENTIFIC recommends that you wash out the hoses with fresh water daily. Micro-ban QGC cleaner as the best product for cleaning and sanitizing the wands and hoses as well as other parts of the system ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 35: High Pressure Solution Hoses

    3000 PSI at 250 deg. F. Thermoplastic hoses do not meet this requirement and should not be used. Severe burns and injury may result if the hoses do not meet these requirements. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 36: General Service Adjustments

    3. While checking the alignment, tighten the nuts 27-010 VALVE ASSY that hold the water pump to the base. INSERT, SEAT-CHK 27-004 VLV ASSY TM SEAT, CHECK 27-011 VALVE ASSY. 41-008 ORING, ½ ID 5/8 OD ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 37: Chemical Pump

    Adjust the packing nut by turning the packing CHEMICAL PUMP bolt clockwise at 1/16” ® The MODEL 570 SS unit features a stainless increments. steel chemical pump and metering system. The chemical pump requires only the replacement of the diaphragm and check valves. To replace the diaphragm, unscrew the cover from the body.

  • Page 38: Pressure Regulator

    Valve Adjusting Valve Stem Loosen nut & O-Rings remove entire valve stem from valve body to Body service seals Spring ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 39: Troubleshooting

    Descale unit, repair or replace Flow restriction caused by hard water damaged plumbing components as scaling. Excessive heating necessary. Install water softener. Not enough water flow. Check jet size of tool. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 40 Inspect check valve for debris or Clean or replace if necessary. damage. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 41: Blower / Vacuum Pump

    Solution pump inlet supply line is for suction leaks and loose clamps or the normal operating pressure. plugged or drawing air. fittings. Tighten any loose fittings or clamps. Replace any ruptured hose(s). ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 42 Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. Air leak in chemical supply line, Check for air leaks. Replace faulty priming valve or metering valve. parts. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 43: Chemical System

    Remove any debris from the chemical Chemical pump check valve(s) is check valve(s). Replace chemical clogged check valve(s) or seals, if necessary. Chemical prime/on-off valve or Replace valve(s). chemical metering valve is defective. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 44 Defective cylinder in the water pump. to “Loss of Pump Volume” in the Troubleshooting section in this manual. ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 45: Illustrated Parts Listings

    Chevy and GMC Full Size Van Fuel Line Install...........75 2003 Chevy and GMC Full Size Van Fuel Line Install .........76 1997-2002 Dodge Full Size Van Fuel Line Install .........77 Waste Pump Out Assembly................78 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 46: Frame And Enclosures

    GROMMET, 1-3/8" OD X 3/4" ID X 1/8" PANEL 12-015 LKWSR, 1/4 ZINC 12-011 WASHER, FLAT #12 SAE 10-028 SCREW, MACH 1/4-20 X 2-3/4 HXHD 11-004 NUT, 1/4-20 ZINC 61-592 WELDMENT, DUAL 2.5 TO 3.5 IN VAC BRACKET ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 47 PANEL, WATER BOX CRADLE 12-014 LKWSR, 3/8 ZINC 11-006 NUT, 3/8-16 ZINC 58-565 BRACKET, WATER BOX MOUNTING RS 58-564 BRACKET, WATER BOX MOUNTING LS 41-091 PAD, 1/4 SILICONE SPONGE 1-1/2W X 16-1/2L ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 48 11-007 NUT, THUMB 1/4-20 FLWR. HEAD KNOB 12-015 LKWSR, 1/4 ZINC 58-580 PANEL, RIGHT SIDE 570SS 58-579 PANEL, LEFT SIDE 570SS 60-755 PANEL, TOP REAR SECTION 66-230 PANEL, LOWER FRONT ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 49: Instrument Panel - Front Side Component List

    GAUGE, WATER PRESSURE 1500 PSI DUAL 23-027 VALVE, 3-WAY BALL 1/8 FP SS 26-003 FLOWMETER, 1/8 FP 23-029 VALVE, BYPASS WHITEY 34-007 CONTROL, TEMPERATURE 275 DEGREE 29-007 SWITCH, STARTER & KEY 3 POSITION ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 50: Instrument Panel - Back Side Component List

    SCREW - 10-32 X .500 PHP ZP 10-149 SCREW, 6-32 X 1-2 PHP ZP 11-021 NUT, 6-32 NYLOK 21-001 CONN, 1/8 P X 1/4 T BR 12-027 LKWSR, EXT TOOTH #12 12-018 WASHER, FLAT 1/2 USS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 51 SECTION 5 69-244, ASSY, ENGINE 570 SS, 1 THRU 1 Item No. Part Number Description 36-230 SWITCH, 230 DEG KUBOTA TEMP 61-588 WELDMENT, CROSSOVER INLET 35-018 FAN BLADE, 12.00 DIA 5 BLADE KUBOTA 570SS 45-025 ENGINE, KUBOTA 31 HP MECH GOVERNOR...

  • Page 52: Engine

    SECTION 5 69-244, ASSY, ENGINE 570 SS, 19 THRU 30 Item No. Part Number Description 37-071 BELT, XL7350 EPDM 69-253 ASSY, STARTER HEAT SHIELD 61-581 WELDMENT, EXHAUST PIPE 34-014 THERMOSTAT, KUBOTA 195 DEG 21-027 PLUG, 1/2 T BR 66-268 PULLEY, 6.3 OD 5V 2G KUBOTA ENGINE 36-401-03 HOSE, RADIATOR 1.00 ID X 3.00L...

  • Page 53: Vacuum Blower

    SECTION 5 69-228 ASSEMBLY, HF408 VACUUM BLOWER 570 SEE FOLLOWING PAGE FOR PARTS LIST ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 54 DIAPHRAGM, VAC RELIEF VLV 4L, 5M 14-032 PIN, COTTER 7/64 X 3/4 SS 10-001 SCREW, MACH 7/16-14 X 4-1/2 HEXHD 59-219 PNL, STEM VAC 3L/4M 66-249 ADAPTER, 4 IN NPT TO 3 IN NPT ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 55: Water Pump

    32-025 LOOM, HI HEAT .250 DIA. BLACK 21-065 PLUG, 1/2 NPT SOLID BRASS HEXHD 20-033 FILTER, MICRO INLINE CAT 1/2 FNPT X 1/2 FNPT 21-047 NIP, 1/2 IN HEX BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 56: Heat Exchanger

    NIP, 3/8 IN HEX BRASS 21-152 ELL, 3/8 FNPT X 3/8 FNPT BRASS 21-261 FITTING, 5-8 H BARB X 3-8 NPT BRASS 21-043 ELL, STREET 3/8 IN 45 DEG BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 57: Thermal Well

    WELDMENT, INLET ADAPTER 61-528 WELDMENT, DIVERTER COVER 23-067 CYLINDER, AIR, BIMBA FO-701.5-CMTV 69-230 ASSEMBLY, FLOAT VALVE 61-568 WELDMENT, SILENCER 570 SS 61-508 WELDMENT, EXHAUST EXTENSION 23.5 IN 61-574 WELDMENT, WATER BOX 21-154 FITTING, 1-2 NPT X 1-2 BARB BRASS ®...
  • Page 58 CONN, 1/4 NTP X -04 JIC BRASS 21-324 ELL, 1/2 NPT X 5/8 BARB 45 DEG BRASS 12-002 WASHER, FLAT 1/4 SS ANC 12-003 LKWSR, 1/4 IN SS 10-021 SCREW, MACH 1-4-20 X 3-4 SOCHD SS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 59 FTTG, 1/2 NPT X 5/8 BARB BRASS 16-085 4.00 ID HOSE 14-050 CLAMP, HOSE 4 1/2 TO 2 1/2 HD SS 61-568 WELDMENT, SILENCER 570 SS 12-002 WASHER, FLAT 1/4 SS ANC 12-003 LKWSR, 1/4 IN SS 10-021 SCREW, MACH 1-4-20 X 3-4 SOCHD SS...

  • Page 60: Cooling And Heat Exchange

    SCREW, MACH 1/4-20 X 3/4 HXHD 41-070 GROMMET, 7/8" OD X 3/8" ID X 1/8" PANEL 41-071 GROMMET, 1-3/8" OD X 3/4" ID X 1/8" PANEL 63-141 RADIATOR, 570 SS 41-068 GASKET, 3/8 X 3/16 RIBBED 36-040 BOTTLE, O/F KUBOTA#1905972090 61-600...

  • Page 61: Chemical Pumping System

    STRAINER, SUCTION END 1/8FP 21-007 FTTG,BRB 1/8 PX 5/16 H BR 46-056 PUMP, CHEMICAL, MFD BY GENERAL PUMP 26-003 FLOWMETER, 1/8P 23-027 VLV, 3-WAY BALL 1/8 FP SS 23-028 VLV, BYPASS SS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 62: Chemical Pump

    VALVE CAP 303SST, GP PULSE PUMP 36-356 ASSY, VALVE KIT, GP CHEMICAL PULSE PUMP 36-357 SPACER RING, 303 SST, GP PULSE PUMP 36-358 VALVE CAP, 303 SST, GP PULSE PUMPMP 520196 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 63: Solution Manifold And Bypass

    CHECK VALVE MANIFOLD 21-054 ELL, 1-8P X 1-4 T BRASS 21-374 NIPPLE, 1/2 NPT X 2-1/2L 304SS 66-277 MANIFOLD, TEMPERATURE SENSOR 21-336 TEE, 1/8 NPT X 1/4 JIC X 1/4 JIC BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...
  • Page 64 21-029 PLUG, 1/8 NPT SOCKET HD BRASS 41-003 ORING, .676 ID .816 OD 66-019 ORFICE, BYPASS MANIFOLD, .024 RED 66-286 ADAPTER, THERMOCOUPLE 21-064 ELL, 1/4 P X 1/4 T BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 65: Pressure Regulator

    SECTION 5 69-256 ASSEMBLY, REGULATOR BRACKET 570 SS Item No. Part Number Description 61-541 BRACKET, REGULATOR MOUNTING 23-021 REGULATOR, PRESSURE CAT #7670 VITON 21-361 PLUG, .375 NPT X HEX HEAD BRASS 66-252 FITTING, REGULATOR MOUNTING 41-086 O-RING, VITON (MC 9263K584) 21-040 FITTING, STR ELL, .375 IN NPT, BRASS...

  • Page 66: Belt Guard

    12-011 WASHER, FLAT #12 SAE 12-003 LKWSR, 1/4 IN SS 10-007 SCREW, MACH 1-4-20 X 1-2 SOCHD SS 10-021 SCREW, MACH 1-4-20 X 3-4 SOCHD SS 58-568 PLATE, INSPECTION COVER ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 67: Vacuum Bracket

    Part Number Description 61-592 WELDMENT, DUAL 2.5 TO 3.5 IN VAC BRACKET PC CIRCUIT GRAY 21-054 ELL, 1-8P X 1-4 T BRASS 21-007 FTTG, BRB 1/8 P X 5/16 H BR ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 68: Oil Cup And Bypass Valve

    WELDMENT, OIL CUP AND BYPASS VALVE 18-215-05 HOSE, 3/16 DIA X 1/4 FJIC X 1/4 FJIC X 12.5 L W/CVR 21-372 ADAPTOR, 04 JIC X 1/8FNPT HEX BRASS 16-017 TUBING, 1/4 IN IMPOLENE ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 69: Float Valve

    NUT, 8-32 HEX LOCK SS 28-009 FLOAT, OBLONG BALL 2.5 X 4.0, 7 OZ 28-010 BALL, .375 HARDENED SS 41-085 O-RING, SILICONE AS568A DASH NO. 910 15-031 PIN, SPRING, .125 X .375 SS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 70: Gas Line Bracket And Fittings

    HOSE, FUEL 5/16" 30R9 DUEL FUEL 14-007 CLAMP, HOSE #4 SS 21-039 ELL, 1/4 IN STREET BRASS 21-006 FTTG, BRB 1/4PX5/16H BR 16-028 8 IN SLV, 1 IN BLACK NYLON 100 FT ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 71: Belt Guard Blower

    IMPELLER, BELT GUARD BLOWER 60-398 PLATE, BLOWER HOUSING FRONT RING 15-027 SNAP RING, 1.187 INTERNAL 10-146 SCREW, 8-32 X .375 PHP F THREAD CUTTING ZP 10-084 SCREW, SET 1/4-20 X .50 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 72: Quick Disconnect Fittings And Bracket

    Description 61-507 WELDMENT, BRACKET QD MOUNTING 25-005 QUICK COUPLING, .375F X .375FP, BRASS 21-152 ELL, 3/8 FNPT X 3/8 FNPT BRASS 21-261 FITTING, 58 H BARB X 3/8 NPT BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 73: Waste Tank

    40-003 21-064 ELL, 1/4 P X 1/4 T, BRASS 18-215-16 HOSE ASSEMBLY, 3-16 ID X 38 OL CAP, PLUG 2IN RUBBER 19-009 FLOAT SWITCH 69-000 PLUG, 1-1/4 IN PVC 21-097 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 74: Electrical Diagram

    SECTION 5 Electrical Diagram ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 75: Hose Routings

    SECTION 5 Hose Identification 18-215-06 16-005 22” lg 16-005 8” lg 16-003 18-214-04 18-214-03 18” lg 18-199 TO VAC. BRKT Pulse 18-215-05 18-215-09 18-214-03 18-215-05 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 76: Decals

    WARNING, USE IN WELL VENTILATED AREA 44-085 DECAL, 44-066 DECAL, 44-067 DECAL, WARNING, ROTATING MACHINERY WARNING, ELECTRICAL SHOCK WARNING, READ MANUAL 44-090 DECAL, MANIFOLD MAINTENANCE ® 44-087 DECAL, 570 SS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 77: Accessories

    FIG. A: HANDLE DETAIL Purge valve. To flush out or debris from injector, loosen purge valve and allow solution to flow at full force. Injector/extraction. manifold ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 78: 1992 To 2002 Ford Fuel Line Install

    FTTG, BRB 1/8P X 5/16 H BR 21-006 FTTG, BRB 1/4P X 5//16H BR 18-028 HOSE, 3/16 X 25 (1/8P X 1/8P NO COVER) 14-011 CLAMP, HOSE FUEL # 6 14-000 CLAMP, HOSE #12 ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 79: Chevy And Gmc Full Size Van Fuel Line Install

    ELL,1/4 IN LG STREET BRASS 21-086 FTTG, BULKHEAD 1/4 IN BRASS 21-116 ELL, 1/8 FP X 1/8 FP BRONZE 66-030 ADAPTOR,FUEL NECK(CHEVY) 18-027 HOSE, 3/16 X 5 (1/8P X 1/8P NO CVR) ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 80: 2003 Chevy And Gmc Full Size Van Fuel Line Install

    ELL, STREET 1/8 IN BRASS 21-007 FTTG, BRB 1/8P X 5/16 H BR 21-039 ELL,1/4 IN LG STREET BRASS 21-006 FTTG, BRB 1/4P X 5//16H BR 21-086 FTTG, BULKHEAD 1/4 IN BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 81: 1997-2002 Dodge Full Size Van Fuel Line Install

    FTTG, BRB 1/8P X 5/16 H BR 18-028 HOSE, 3/16 X 25 (1/8P X 1/8P NO COVER) 21-086 FTTG, BULKHEAD 1/4 IN BRASS 21-006 FTTG, BRB 1/4P X 5//16H BR 21-039 ELL,1/4 IN LG STREET BRASS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

  • Page 82: Waste Pump Out Assembly

    BOLT, TAP 5/16-18 X 2-1/2 HXHD Z 10-068 BOLT, TAP ¼-20 X 2-1/2 11-013 LKNUT, ¼-20 NYLOK 11-029 NUT, 5/16-18 NYLOK 12-017 WASHER, FLAT 5/16 SAE ZINC 12-012 WASHER, FLAT ¼ USS ® MODEL 570 SS SAPPHIRE SCIENTIFIC PART# 49-053 REV B...

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