Summary of Contents for Sapphire Audio PRO-1200 SE
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OWNER’S MANUAL 2604 Liberator, Prescott, AZ 86301 1-866-445-3030...
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Congratulations on your purchase of the Pro-1200 SE direct-drive cleaning unit. This instruction and parts manual is a guide for operating and servicing your Sapphire Scientific equipment. Proper operation and service are necessary to ensure the outstanding performance of this unit. When properly maintained, your truck-mount will have a long and trouble-free life.
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SAPPHIRE SCIENTIFIC LIMITED WARRANTY Sapphire Scientific Pro-1200 SE What Does This Warranty Cover? This warranty covers the Sapphire Scientific Model Pro-1200 SE and is provided to the original purchaser only. How Long Does This Warranty Last? This warranty runs for: Three (3) years from the date of installation on parts and labor (Excluding normal maintenance items.) Factory installed...
SECTION ONE: GENERAL INFORMATION CONTACT INFORMATION ................2 WARNINGS AND CAUTIONS ...............3 SPECIFICATIONS ..................8 INSTALLATION REQUIREMENTS ..............9 RESPONSIBILITIES ..................9 RECEIVING YOUR PRO-1200 SE ..............10 SECTION TWO: OPERATION UNDERSTANDING THE SYSTEMS ..............12 PREPARATION AND OPERATION ..............17 FREEZE PROTECTION ..................29 SECTION THREE: SERVICE AND MAINTENANCE MAINTENANCE AND SERVICE CHARTS ............32...
Please fill in the information below so that you will have it on hand when contacting your distributor or Sapphire Scientific. Serial Number: Date of Purchase: Purchased From (Distributor): _______________________________________ Page | 2 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Please read all warnings carefully before operating the equipment. Sapphire Scientific uses this CAUTION symbol throughout the manual to warn of the possibility of damage to equipment or personal property. Page | 3 49-139, Rev A Sapphire Scientific Pro-1200 SE...
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SECTION ONE – GENERAL INFORMATION FOR YOUR SAFETY The following warning labels are on your Pro-1200 SE console. These labels point out important WARNINGS and CAUTIONS, which must be followed at ALL times. Failure to follow these warnings could result in injury or fatality to yourself and/or others or property damage. Please follow these instructions carefully! Do NOT remove these decals.
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7. Water under pressure at can cause severe personal injury or fatality. Shut down unit, allow to cool down, and relieve system of all pressure before removing caps, valves, plugs, fittings, filters or hardware. Page | 5 49-139, Rev A Sapphire Scientific Pro-1200 SE...
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8 hour period). This equipment can produce 85 decibels at a distance of 10 feet. Please check with your local state agencies to see if OSHA standards apply to your application. 11. This unit produces high pressure. Improper use could result in injury. Page | 6 49-139, Rev A Sapphire Scientific Pro-1200 SE...
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15. Ensure that you have received proper training and are familiar with the start-up and shut-down procedures prior to operation. 16. DO NOT alter or modify your Pro-1200 SE in any way. Use only replacement parts authorized by Sapphire Scientific. Modifications or use of unapproved parts could create a hazard and will void your warranty.
The Pro-1200 SE Direct Drive unit weighs approximately 1400 lbs. with a full waste tank. If a water pond is being installed, an additional 1100 lbs. needs to be included. Every accessory added will add weight.
RECEIVING YOUR PRO-1200 SE SYSTEM ACCEPTANCE OF SHIPMENT Your Pro-1200 SE system was thoroughly tested, checked and inspected in its entirety prior to leaving our manufacturing facility. When receiving your unit, please make the following acceptance check: 1. The unit should not show any signs of damage. If there is damage, notify the deliverer immediately.
GAUGE READINGS AND SETTINGS ................26 SHUT-DOWN AND DAILY MAINTANENCE ..............27 AUTOMATIC SHUT DOWNS..................28 FREEZE PROTECTION WINTERIZING YOUR UNIT WITH ANTIFREEZE ............29 REMOVING ANTIFREEZE FROM THE UNIT ............... 30 Page | 11 49-139, Rev A Sapphire Scientific Pro-1200 SE...
The hot water then flows through the solution outlet manifold that contains a strainer and check valve. The chemical injection takes place inside the manifold. The mixture of hot water and chemical then flows through the outlet of the manifold to the cleaning tool. Page | 12 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Sapphire Scientific recommends that a high quality water softener be used in areas where the water hardness exceeds 3-1/2 grains. If a water softener is used, it must have a flow capacity of at least 5 GPM or greater, without any hose constrictions. Page | 13 49-139, Rev A Sapphire Scientific Pro-1200 SE...
IN ACCORDANCE WITH EPA, STATE AND LOCAL LAWS, DO NOT DISPOSE OF WASTE WATER INTO GUTTERS, STORM DRAINS, STREAMS, RESERVOIRS OR ANY NON-COMPLIANT RECEPTICLE. Always check local laws and regulations regarding “gray” water disposal. The penalties for non- compliance can be serious. Page | 14 49-139, Rev A Sapphire Scientific Pro-1200 SE...
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SECTION TWO – OPERATION VACUUM SYSTEM DIAGRAM Page | 15 49-139, Rev A Sapphire Scientific Pro-1200 SE...
CHEMICAL REQUIREMENTS The Sapphire Scientific Pro-1200 SE Direct-Drive unit’s unique last step chemical injection system can be used with a variety of water diluted chemical compounds, either acidic or alkaline, depending on the work to be performed. We recommend only using Chemspec brand of chemistry.
PREPARATION AND OPERATION This section of the operator’s manual explains how to prepare, start, operate, shut down and maintain your Pro-1200 SE direct-drive cleaning unit. The Pro-1200 SE unit is easy to operate, however only trained operators should proceed. Operate this unit and equipment only in a well-ventilated area. Exhaust fumes contain carbon monoxide, which is an odorless and deadly poison that can cause severe injury or death.
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See the Shut Down and Daily Maintenance section below for more information. NEVER operate the unit with the waste tank air filter removed, damaged or not properly installed. Page | 18 49-139, Rev A Sapphire Scientific Pro-1200 SE...
When the valve is closed, the temperature will be at maximum. Open the valve to reduce temperature. NOTE: Let the unit run for a few minutes with the vacuum inlets partially blocked off to warm up the cleaning solution. Page | 21 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Serious damage can result from using improper chemicals or mixtures. UPHOLSTERY CLEANING Use only chemicals recommended for wet cleaning of upholstery fabrics. Page | 22 49-139, Rev A Sapphire Scientific Pro-1200 SE...
NEVER use a waste pump hose as a water inlet hose. NEVER dispose of waste water in a storm drain, water way or on ground areas. Always dispose of waste in accordance with Local, State and Federal laws. Page | 23 49-139, Rev A Sapphire Scientific Pro-1200 SE...
When cleaning upholstery, run the unit on low speed. Upholstery tools have a lower flow rate and smaller orifices. Only use chemicals recommended for wet cleaning of upholstery fabrics. Consult the factory for specific instructions. Page | 24 49-139, Rev A Sapphire Scientific Pro-1200 SE...
3. Drain recovery tank as needed. Return machine to normal settings when done. DUAL WAND OPERATION The direct drive Pro-1200 SE has sufficient capacity for dual wand operation with minimal pressure loss at each wand. The pump pressure and temperature can remain at the same levels as for single wand operation.
NOTE: The setting is also dependent on the type of chemical used and the concentration ratio of chemical to water. Always use the LOWEST flow rate that properly cleans the affected areas. Excessive chemicals can cause damage to the items being cleaned. Page | 26 49-139, Rev A Sapphire Scientific Pro-1200 SE...
11. Make sure the waste tank is drained into an approved source. NEVER dispose of wastewater in a storm drain, water way or on ground areas. Always dispose of waste in accordance with Local, State, and Federal laws. Page | 27 49-139, Rev A Sapphire Scientific Pro-1200 SE...
2. A red high temperature light will illuminate along with machine shut down if the engine coolant temperature reaches 240 degrees. Page | 28 49-139, Rev A Sapphire Scientific Pro-1200 SE...
5 seconds in the flow meter. Turn the chemical valve to ON. Ensure that the flow meter indicates flow while the attached tools solution valves are open. After 25 seconds, turn the chemical valve to the OFF position. Page | 29 49-139, Rev A Sapphire Scientific Pro-1200 SE...
DO NOT drain used anti-freeze on the ground or into storm drains. Dispose of anti-freeze only in an approved location. Observe Local, State and Federal laws when disposing of antifreeze. Page | 30 49-139, Rev A Sapphire Scientific Pro-1200 SE...
SECTION THREE – SERVICE AND MAINTENANCE PRO-1200 SE MAINTENANCE CHART DAILY MAINTENANCE Vacuum Pump Check vacuum pump oil level. Fill to proper level. Do not overfill. (1) Vacuum Pump Spray WD-40 (or Equivalent) into the lubrication cup for 10 seconds.
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(2) Change water pump crankcase oil after first 50 hours of operation (3) Check pulley and hub set screws after first 50 hours of operation, and again at 100 hours of operation. (4) Every 1000 hours or yearly, whichever comes first. Page | 33 49-139, Rev A Sapphire Scientific Pro-1200 SE...
This section of the operator’s manual contains the service and maintenance information for the Pro- 1200 SE unit. A planned preventative maintenance program will ensure that your Pro-1200 SE has optimum performance, long operating life, and a minimum amount of down time.
Plug the vacuum ports and spray a water displacement/lubricant into the vacuum lubrication cup for 10 seconds. This procedure should be done at the end of every working day. Drain, flush and replace the oil every 1000 hours or yearly, whichever comes first. Page | 35 49-139, Rev A Sapphire Scientific Pro-1200 SE...
When removing the vacuum inlet filter, grip the plastic hexagon section of the filter. Grasping filter by the screen will damage or destroy the filter. Applying grease to the threads will allow easier removal of filter when cleaning or replacement is required. Page | 36 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Check and inspect the chemical selector and metering valves every 200 hours. This will prevent leaks and add to the overall life of the valves. VACUUM HOSES To ensure maximum hose life, Sapphire Scientific recommends that you wash out the hoses with fresh water daily. Page | 37 49-139, Rev A Sapphire Scientific Pro-1200 SE...
All high-pressure solution hoses must be rated for 3000 PSI at 250 deg. F. Thermoplastic hoses do not meet this requirement and should not be used. Severe burns and injury may result if the hoses do not meet these requirements. Page | 38 49-139, Rev A Sapphire Scientific Pro-1200 SE...
SECTION THREE – SERVICE AND MAINTENANCE DRIVE SHAFT MAINTENANCE Apply lubricating grease to your Pro-1200 SE drive shaft zerk fittings at both ends of the shaft every 250 hours. Use only Mystik® JT-6® Hi-Temp Grease No. 2. Mystik® JT-6® is a high-temperature lithium-complex grease rated to 550°...
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Locate the three (3) zerk fittings. Use one pump of grease for each u-joint fitting and up to three pumps maximum for the slip yoke fitting. The drive shaft splines should also be lubricated with the same grease as the zerk fittings. Page | 40 49-139, Rev A Sapphire Scientific Pro-1200 SE...
(1/2” deflection in the center of the belts, half way between the pulleys). While checking the alignment, tighten the nuts that hold the water pump to the base. Over tightening of belts may cause damage to pump casing, causing it to fail. Page | 41 49-139, Rev A Sapphire Scientific Pro-1200 SE...
The chemical pump should be rebuilt every 500 hours. This involves changing the diaphragm and plastic disc, check valves, and inspecting the disk. DO NOT attempt to reuse O-rings after the check valves have been removed. Replace all O-rings when servicing check valves. Page | 43 49-139, Rev A Sapphire Scientific Pro-1200 SE...
SECTION THREE – SERVICE AND MAINTENANCE PACKING NUT ADJUSTMENT Four items on the Pro-1200 SE have a packing nut. 1. The chemical selector 2. The chemical metering valve 3. The temperature control knob 4. The hot water knob Inspect the packing nut for proper tension on the chemical metering and chemical selector valves every 200 hours.
Inspect and clean at least once a month. Hard water deposits can build and reduce water flow. The inlet pressure regulator comes pre-set at the factory. PRESSURE REGULATOR SCREEN Page | 45 49-139, Rev A Sapphire Scientific Pro-1200 SE...
3. Remove the adjusting cap from the pressure regulator, loosen the valve nut and remove the stem with long nose pliers. 4. Clean and lubricate stem. 5. Reassemble pressure regulator STEM O-RINGS VALVE NUT O-RINGS O-RINGS ADJUSTING CAP Page | 46 49-139, Rev A Sapphire Scientific Pro-1200 SE...
CHEMICAL, VACCUM, HEAT TRANSFER, SAFETY and WIRING systems featured in this unit. If there are malfunctions occurring on this unit which you do not understand, refer back to the OPERATION section of this manual and review SYSTEM. Page | 47 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Pump out circuit breaker on instrument panel After inspecting waste pump to determine the cause of the has tripped overloaded circuit, press reset button. Check valve dirty or damaged Clean or replace as necessary. Page | 48 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Replace the vacuum pump. Vacuum relief valve requires adjustment. Readjust the vacuum relief valve. With vacuum fully blocked and speed set to high, set vacuum break to 13-14 in. HG Page | 49 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. Air leak in chemical supply line, priming valve or Check for air leaks. Replace faulty parts. metering valve. Page | 50 49-139, Rev A Sapphire Scientific Pro-1200 SE...
Measure the pump volume. If the pump volume is less than Defective cylinder in the water pump. normal, refer to “Loss of Pump Volume” in the Troubleshooting section in this manual. Page | 51 49-139, Rev A Sapphire Scientific Pro-1200 SE...
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PROBABLE CAUSE SOLUTION In areas with inlet water pressure in excess of 60 PSI the addition Inlet water pressure too high of an RV inlet water pressure regulator may be needed. Page | 52 49-139, Rev A Sapphire Scientific Pro-1200 SE...
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