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Summary of Contents for Xtreme G90
- Page 1 G90 Online UPS 1000VA, 2000VA, 3000VA Models User & Installation Manual www.xpcc.com | © 2015 Xtreme Power Conversion Corporation. All rights reserved. (Rev 2/5/15)
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Page 2: Table Of Contents
G90 User’s Manual Uninterruptible Power Supply Table of Contents Introduction....................7 Product Description..................7 Double Conversion Online Technology....................7 Diagnostic Tests..........................8 System Configuration...................8 Communication Connections......................10 Emergency Power Off (EPO) Port....................11 Hardware Installation Guide...............12 Safety Information.........................12 Storage and Transportation......................12 Environment....................13 UPS Installation..................13 Connecting the UPS Internal Batteries...................13 Connecting Extended Battery Packs (EBPs)...................15... - Page 3 Replacing Batteries (QUALIFIED SERVICE PERSONNEL ONLY)............41 Replacing Battery Trays in UPS and EBPs..................42 Specifications.....................45 Shipping List....................46 Obtaining Service..................47 Xtreme Power Conversion Limited Warranty..........48 Appendix A: G90-EBP1, G90-EBP2 User Guide..........49 Introduction...........................49 Installation.............................49 Operation............................51 Maintenance..........................51 Testing New Batteries........................53 Recycling the Used Battery......................53 Specifications..........................54...
- Page 4 Thank you for selecting this uninterruptible power supply (UPS). It provides you with protection for connected equipment. Please read this manual before installing the G90 Series UPS models G90-1000, G90-2000, or G90- 3000 as it provides important information that should be followed during installation and maintenance of the UPS and batteries, allowing you to correctly set up your system for the maximum safety and performance.
- Page 5 G90 User’s Manual Uninterruptible Power Supply Important Safety Instructions: (Save These Instructions) CAUTION! (UPS having Internal Batteries): Risk of electrical shock – Hazardous live parts inside this unit are ener- gized from the battery supply even when the input AC power is disconnected.
- Page 6 G90 User’s Manual Uninterruptible Power Supply CAUTION The unit has a dangerous amount of voltage. If the UPS indicator is on, the unit’s outlets may have a dan- gerous amount of voltage even when not plugged into the wall outlet because the battery may continue to supply power.
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Page 7: Introduction
G90 User’s Manual Uninterruptible Power Supply Introduction The information provided in this manual covers single phase 1000 – 3000 VA uninterruptible power system, their basic functions, operating procedures, options available and emergency situations. It also includes information on how to ship, store, handle, and install the equipment. Only detailed requirements of the UPS units are described herein, and installation must be carried out in accordance with this manual. -
Page 8: Diagnostic Tests
Dry contact card Extended Battery Packs G90-EBP1 for use with the G90-1000 G90-EBP2 for use with the G90-2000 and G90-3000 See the Specification section of this manual for additional model information. Xtreme Power Conversion Corporation Page 8... - Page 9 G90 User’s Manual Uninterruptible Power Supply UPS FRONT VIEW EBP FRONT VIEW G90-1000 REAR VIEW DIAGRAM G90-2000 REAR VIEW DIAGRAM G90-3000 REAR VIEW DIAGRAM Xtreme Power Conversion Corporation Page 9...
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Page 10: Communication Connections
G90 User’s Manual Uninterruptible Power Supply G90-EBP1 BATTERY PACK REAR VIEW DIAGRAM G90-EBP2 BATTERY PACK REAR VIEW DIAGRAM FRONT PANEL Communication Connections To allow for unattended UPS shutdown/start-up and status monitoring, connect one end of the communication cable to the USB/RS232 port and the other to the communications port on your PC or server. With the monitoring software installed, the UPS can be scheduled for shutdown/start-up and monitoring of the UPS status through the PC or server. -
Page 11: Emergency Power Off (Epo) Port
G90 User’s Manual Uninterruptible Power Supply RS232 Communications The RS-232 interface uses a 9-pin female D-sub connector. Information provided includes data about utility, load and the UPS. The interface port pins and their functions are identified in the following table:... -
Page 12: Hardware Installation Guide
G90 User’s Manual Uninterruptible Power Supply Hardware Installation Guide Inspect the UPS upon receipt. The packaging is recyclable; keep it for reuse or dispose of properly. Safety Information Information presented here is vital to all personnel. Please read all Safety information. -
Page 13: Environment
G90 User’s Manual Uninterruptible Power Supply Environment Ensure that all environmental concerns and requirements are met according to specifications listed in this docu- ment, otherwise the safety of installation personnel cannot be guaranteed, and the unit may malfunction. Ensure that you remember the following when locating the UPS system and battery options: •... - Page 14 G90 User’s Manual Uninterruptible Power Supply Step 2 Caution: A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly. Connect the internal battery connector - connect red to red, pressing the connector tightly together to ensure proper connectivity.
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Page 15: Connecting Extended Battery Packs (Ebps)
G90 User’s Manual Uninterruptible Power Supply Attach the UPS front cover by reversing the process in Step 1 – installing the LCD side first and then gently snapping the other side into the ports on the UPS. Step 4 If you are installing power management software, connect your computer to one of the communication ports or optional connectivity card, using appropriate cable. - Page 16 G90 User’s Manual Uninterruptible Power Supply Step 2 On the bottom of the UPS front cover, remove the EBP Cable Knockout as shown in the diagram below. For the bottom EBP, remove the EBP Cable Knockout on the top of the EBP front cover. If you are installing more than one EBP, for each additional EBP, remove the EBP Cable Knockout on the top and bottom of the EBP front cover.
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Page 17: Rack-Mount Installation
G90 User’s Manual Uninterruptible Power Supply Verify that the EBP connections are tight and there are adequate bend radiuses and strain relief exists for each cable. Step 4 Replace the front covers on the UPS and EBPs, verifying the EBP cables are routed through the EBP cover knock- outs. - Page 18 G90 User’s Manual Uninterruptible Power Supply Tighten four M5 Umbrella Nuts in the side of rail assembly Fix one rail assembly to the front of the rack with one M5 x 12 pan-head screw and one M5 cage nut. Use two M5 cage nuts and two M5 x 12 pan-head screws to fix the rail assembly to the rear of the rack.
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Page 19: Tower Installation
G90 User’s Manual Uninterruptible Power Supply Repeat for all additional UPS or EBP for the installation. Tower Installation Step 1 Two plastic base brackets intercross and flatten to make a single unit tower bracket. If an EBP is to be placed in the tower configuration with the UPS, extension boards are added in the middle to make the tower bracket larger as shown below. - Page 20 G90 User’s Manual Uninterruptible Power Supply Step 2 Install the UPS and associated EBPs into the tower brackets as shown below. Xtreme Power Conversion Corporation Page 20...
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Page 21: Ups Input Connection
UPS. UPS Output Connection There are two types of output on the G90 models - programmable outlets and general outlets. Please connect non-critical devices to the programmable outlets and critical devices to the general outlets. During power failure, you may extend the backup time to critical devices by setting shorter backup time for non-critical devices. - Page 22 G90 User’s Manual Uninterruptible Power Supply 9. Verify that the LED is illuminated solid, indicating that the UPS is operating normally and any loads are powered. 10. If optional EBPs are installed, see “Configuring Battery Settings” section in this manual to set the number of installed EBPs.
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Page 23: Operations
G90 User’s Manual Uninterruptible Power Supply Operations This section contains information on how to use the UPS, including the front panel operation, operating modes, UPS startup and shutdown, transferring the UPS between modes, and configuring bypass settings, load segments, and battery settings. -
Page 24: Button Descriptions
G90 User’s Manual Uninterruptible Power Supply Button Descriptions Button Description Startup combination Press and hold these buttons for more than ½ second to turn on the UPS or to turn off the UPS Rotating combination Press and hold these buttons for more than 2 seconds to rotate the LCD for rack... -
Page 25: Display Functions
G90 User’s Manual Uninterruptible Power Supply Main AC high voltage warn- Once every 4 � ing in Bypass Mode seconds Main AC low voltage warn- Once every 4 � ing in Bypass Mode seconds Battery disconnect warning Check to determine... - Page 26 G90 User’s Manual Uninterruptible Power Supply Section Description Graphic Display the corresponding numeri- cal value of inquiring items (output, load, temperature, input, battery), Numerical value section for example, the graphic shows the output voltage is 230V, the output frequency is 50Hz Display the capacity of the battery and load.
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Page 27: Parameters Inquiring
G90 User’s Manual Uninterruptible Power Supply Parameters Inquiring Press and hold the scroll button for more than ½ second (less than 2 seconds) to inquire about items. The inquired items include input, battery, output, load, temperature. Press and hold the scroll button for more than 2 seconds, LCD begins to display the items circularly and orderly which transfer to another every 2 seconds. - Page 28 G90 User’s Manual Uninterruptible Power Supply Display the voltage and capacity of the battery. As shown in the graphic, the battery voltage is 38V, Battery the capacity of the battery is 100% (the capacity of the battery is an estimate based upon the battery voltage).
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Page 29: User Settings
G90 User’s Manual Uninterruptible Power Supply User Settings The UPS has setting functions. The user settings can be done under any of the UPS working modes. The setting will take effect under certain conditions. The table below describes the User Settings. - Page 30 G90 User’s Manual Uninterruptible Power Supply 1. Enter the setting interface. Press and hold the function setting but- for more than 2 seconds stepping through using the scroll button until reaching the “bPS” flashing. 2. Enter the BPS setting interface.
- Page 31 G90 User’s Manual Uninterruptible Power Supply 1. Enter the setting interface. Press and hold the function setting but- for more than 2 seconds stepping through using the scroll button until reaching the “OPU” flashing. 2. Enter the BPS setting interface.
- Page 32 G90 User’s Manual Uninterruptible Power Supply 1. Enter the setting interface. Press and hold the function setting but- for more than 2 seconds stepping through using the scroll button until reaching the “Seg 1” flashing. 2. Enter the setting interface. Press...
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Page 33: Operating Mode Description
G90 User’s Manual Uninterruptible Power Supply Operating Mode Description Mode Description Indicator The Inverter green LED is on. When input AC utility is providing stable input Line Mode power, the UPS will work in Line Mode, charging the battery and protecting the load. -
Page 34: Startup Operation
G90 User’s Manual Uninterruptible Power Supply Both the Inverter green LED and the Bypass yellow LED are on. When ECO is enabled and the utility is within range, ECO Mode the UPS will operate in ECO Mode. If the utility is out of ECO range but still in Line Mode range, the UPS will transfer to Line Mode. -
Page 35: Ups Self-Test/Mute Test Operation
G90 User’s Manual Uninterruptible Power Supply Shutdown UPS in Battery Mode Press and hold the OFF Button for more than ½ second to turn off the UPS. When turning off the UPS, it will perform a self-test first, with the LEDs cycling on and off, exiting automatically when the test is finished. -
Page 36: Communication
G90 User’s Manual Uninterruptible Power Supply Communication This section describes: • Communication ports (RS-232 and USB) • Connectivity cards • Emergency Power Off (EPO) • Load Segments • UPSilon2000 Power Management Software Installing Communication Options and Control Terminals To install the communication options and control terminals: 1. - Page 37 G90 User’s Manual Uninterruptible Power Supply RS232 and USB Communication Ports To establish communication between the UPS and a computer, connect the computer to one of the UPS commu- nication ports using an appropriate communication cable (not supplied). When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment.
- Page 38 G90 User’s Manual Uninterruptible Power Supply EPO Connections EPO L1 4-0.32 mm (12-22 AWG) 0.82 mm (18 AWG) EPO L2 Note: Leave the EPO connector installed into the EPO port of the UPS even if the EPO function is not required.
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Page 39: Troubleshooting
G90 User’s Manual Uninterruptible Power Supply UPSILON2000 Power Management Software Each UPS ships with UPSilon2000 Power Management Software. To begin installation of UPSilon2000 software, see the instructions accompanying the Software Suite CD. Note: Install UPSilon2000 power management software with the serial number attached on the cover of the CD. -
Page 40: Fault Codes
G90 User’s Manual Uninterruptible Power Supply Did not press the correct combina- Press the 2 buttons at the same tion of buttons for “ON” time Connect UPS battery securely. If UPS has not battery connected or UPS does not startup after pressing... -
Page 41: Storing The Ups And Batteries
G90 User’s Manual Uninterruptible Power Supply Storing the UPS and Batteries If the UPS or EBPs are stored for a long period, recharge the battery every 6 months by connecting the UPS or EPBs to utility power. The internal batteries charge to 80% capacity in less than 5 hours. It is recommended for the bat- teries to charge for 48 hours after long-term storage. -
Page 42: Replacing Battery Trays In Ups And Ebps
G90 User’s Manual Uninterruptible Power Supply CAUTION! The battery may present risk of electrical shock. Do not dispose of batteries in a fire as it may explode. Follow all local ordinances regarding proper disposal of batteries. CAUTION! Do not open or mutilate the batteries. Released electrolyte is harmful to skin and eyes and may be toxic. - Page 43 G90 User’s Manual Uninterruptible Power Supply 5. If the fuse is blown, replace before reassembling the UPS or EBP. Testing New Batteries To test new batteries: 1. Plug the UPS into a power outlet for 48 hours to completely charge the batteries.
- Page 44 G90 User’s Manual Uninterruptible Power Supply • the UPS is in Line Mode with no active alarms • the bypass voltage is acceptable During the battery test, the UPS transfers to Battery Mode and discharges the batteries for 10 seconds. The LED indicators on the front panel stop cycling when the test is completed.
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Page 45: Specifications
Battery Estimated Runtimes + (1) EBP + (2) EBP + (3) EBP + (4) EBP Backup time* Half/full Half/full Half/full Half/full Half/full G90-1000 (0.8 PF load) 21/9 87/35 167/68 259/96 358/148 G90-1000 (0.9 PF load) 18/8 75/31 144/59 222/91 307/125 G90-2000 (0.8 PF load) -
Page 46: Shipping List
G90 User’s Manual Uninterruptible Power Supply Shipping List 1. User Manual 2. Rack mount brackets 3. Tower stands 4. Power cord 5. Software CD 6. USB cable 7. RS232 cable Xtreme Power Conversion Corporation Page 46... -
Page 47: Obtaining Service
2. Verify there are no circuit breakers tripped. 3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem, call Xtreme Power Conversion Corp Technical Support at 800.582.4524. Technical support inquiries can also be made at support@xpcc.com. -
Page 48: Xtreme Power Conversion Limited Warranty
(excluding batteries) for a period of two years for G90-Series products from the date of purchase. XPC Corporation warrants internal bat- teries for a period of two years from the date of purchase. For warranty units, an (RMA) must be requested for all claims. -
Page 49: Appendix A: G90-Ebp1, G90-Ebp2 User Guide
G90 User’s Manual Uninterruptible Power Supply Appendix A: G90-EBP1, G90-EBP2 User Guide Introduction The extended battery pack can be added to UPS to extend the available battery time. Up to four EBPs can be in- stalled with the UPS. Battery Estimated Runtimes... - Page 50 G90 User’s Manual Uninterruptible Power Supply 2. On the bottom of the UPS front cover, remove the EBP cable knockout 3. Plug the EBP cable(s) into the battery connector(s). A small amount of arcing may occur when connecting an EBP to the UPS. This is normal and will not harm personnel. Insert the EBP cable into the UPS battery connector quickly and firmly.
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Page 51: Operation
G90 User’s Manual Uninterruptible Power Supply 5. Replace the EBP front cover. To replace the cover, verify that the EBP cables are routed through the EBP cover knockouts, cover connects with the cover hook near the left side of the EBP cabinet. Repeat for each additional EBP. - Page 52 G90 User’s Manual Uninterruptible Power Supply WARNING! Never dispose of batteries in a fire. Batteries may explode when exposed to flame. Replacing EBPs CAUTION! The EBP is heavy. Lifting the cabinet requires a minimum of two people. 1. If the battery fault, the following steps are provided for modular unit to replace the new battery pack.
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Page 53: Testing New Batteries
G90 User’s Manual Uninterruptible Power Supply 5. Hold the middle of the new battery pack, insert it. Make sure that the whole battery pack is in position. 6. If the fuse melting, replace it from the front. Testing New Batteries To test new batteries: 1. -
Page 54: Specifications
G90 User’s Manual Uninterruptible Power Supply WARNING! Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. CAUTION! Do not discard the battery pack or the batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly.
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