PGO PM-NAKED Service Manual
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PGO PM-NAKED Service Manual

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DEAR CUSTOMERS：
Thank you for choosing PM-NAKED/PMS/PMX of PGO scooter. It
is a fact that the efficiency and sustaining life of each scooter depend
heavily on the operating method of each user. Thus this owner's manual
will provide you a precise knowledge of easy adjusting, sustaining and
precaution for your scooter. We hope you will read and check it carefully.
Please recognize your scooter model clearly in order to read the
following instruments.
If there is any question, please do not hesitate to ask your
dealer for assistance.
We hope you will enjoy it !
Manufactured by:
Motive Power Industry Co., Ltd.

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  • Page 1 DEAR CUSTOMERS： Thank you for choosing PM-NAKED/PMS/PMX of PGO scooter. It is a fact that the efficiency and sustaining life of each scooter depend heavily on the operating method of each user. Thus this owner’s manual will provide you a precise knowledge of easy adjusting, sustaining and precaution for your scooter.
  • Page 2 PARTS NAME for PM model: Front brake Rear brake lever lever Throttle grip seat Rear Front signal Rear signal lamp lamp lamp headlamp muffler Kick starter Main stand Side stand Front brake disk Remarks: The accessory equipments shall according to actual vehicle. Above items are only for function description.
  • Page 3 PARTS NAME for PMS-50DN (NAKED) model: Front brake lever Rear brake lever seat Front signal lamp Rear lamp headlamp Rear signal lamp Rear absorber Kick starter Main stand Front brake disk Side stand Remarks: The accessory equipments shall according to actual vehicle. Above items are only for function description.
  • Page 4 IDENTIFICATION Recognize your vehicle model according to license document or manufacturing document. This manual includes 5 kinds of engine models: PMS-50: abbreviated as “PM-50” is 2 stroke (2T) / 50 C.C engine.. PMS-110: abbreviated as “PM-110” is 2 stroke(2T) / 110cc engine. PMX-50: abbreviated as “PM-50”...
  • Page 5 IDENTIFICATION 2.Engine No. is located (stamped) on the rear side of the left crankcase. NOTE: The upper row is model type, the lower row is the production serial numbers. Your dealer need this number for ordering the parts, please write down the engine no. for their reference.
  • Page 6 IDENTIFICATION 3.Vehicle Identification Number (VIN) is located (stamped) inside the inner front cover. NOTE: The first 9 digitals are model type, the last 8 digitals are production serial numbers. Your dealer need this number for ordering the parts, please write down the engine no. for their reference.

  • Page 8: Table Of Contents

    CONTENT Warranty Card............1 Notation for operation and riding ......27 Scooter safety............2 Starting the engine ......... 27 Part location ............4 Warming up the engine........28 Identification ............6 Brake operation..........29 The function of switch & controller...... 9 Engine initial run-in........
  • Page 9 Check List before Delivery Name： Tel： Age： Sex： Address： Model： Engine No： VIN No： Delivery date： Year Month Dealer： Check Item Check Item 1 Steering of Handle Bar 8 Confirm Engine No & Document 2 Gap of Brake Lever 9 Owner’s Manual 3 Lights and Horn 10 Operating Method Introduction 4 Fuel Tank and Fuel Kind...

  • Page 10: Warranty Card

    PGO Warranty Card Name Telephone Registration date Address Engine NO. VIN.No. □PM-NAKED Displacement Model □PMS □ 50 CC □PMX □ 110 CC Customer Signature Dealer Signature...

  • Page 11: Scooter Safety

    SCOOTER SAFETY ▲WARNING .Scooter riding requires special afford on your part to ensure your safety. Know these requirements before you ride: SAFE RIDING RULES 1. Always make a pre-ride inspection(page 19) and perform any needed adjustments or repairs before you ride the scooter.
  • Page 12 5. Don't let other motorists surprise you. Use extra caution at intersections , parking lot entrances and exits, and driveways. 6. Keep both hands on the handlebars and both feet on the floorboards while riding. A passenger should hold on to the scooter or the feet on then passenger foot pegs. 7.

  • Page 13: Main Switch

    FUNCTIONS OF EACH CONTROLLER PLEASE REFER TO PAGE 11 HANDLE LOCK MAIN SWITCH: OPERATION. NOTE: PLEASE TURN TO “OFF” OR “LOCK” THE MAIN SWITCH CONTROLLING THE IGNI- (PULL OUT THE DKY) LOCATION WHEN PARK THE TION AND LAMP/LIGHT SYSTEM. THE OPER- SCOOTER.

  • Page 14: Speedometer

    SPEEDOMETER 1. SPEED INDICATOR: SHOW THE REAL TIME SPEED . 2. LEFT TURN LAMP 3. RIGHT TURN LAMP 4. OIL WARNING LAMP: IF THE OIL IS NOT ENOUGH, THE LIGHT WILL BE “ON”, THEN YOU SHOULD REFILL THE OIL. AFTER THE OIL IS REFILLED, THE OIL WARNING LIGHT WILL BE OFF.
  • Page 15 5.HIGH BEAM LAMP 9.MODE BUTTON: INTEGRATED INSIDE, NO AS THE ENGINE STARTED, THIS LAMP LIGHTS FUNCTION ! INDICATING THAT THE HIGH BEAM IS WORKING. 10.SET BUTTON 6.FUEL INDICATOR THIS BUTTON IS USED FOR RESET INDICATE THE VOLUME OF FUEL IN THE TANK. THE THE TRIP DISTANCE.
  • Page 16 5. EACH INDICATOR LIGHT 1. SIGNAL LIGHT INDICATOR 2. HIGH BEAM INDICATOR 3. OIL WARNING LAMP 1. SIGNAL LIGHT(GREEN): WHEN OPERATING, THE LAMP WILL FLASH WITH SOUND. 2. HIGH BEAM INDICATOR (BLUE): AS THE ENGINE START-“HI” LIGHTS INDICATING THAT THE HIGH BEAM IS WORKING.
  • Page 17 SPEEDOMETER FUEL GAUGE INDICATE THE VOLUME OF FUEL IN THE TANK. THE INDICATOR WILL MOVE FROM “F” FULL TO “E” EMPTY AS THE FUEL IS CONSUMING. WHEN THE INDICATOR REACHES TO THE RED AREA, PLEASE REFILL FUEL A.S.A.P. NOTE: WHEN SWITCH OFF, THE INDICATOR WILL POINT AT THE “E”...

  • Page 18: Handlebar Controls

    HANDLE-BAR CONTROLS 1.HI/LO BEAM SWITCH HI-The high beam is on LO-The low beam is on 2.Turn Signal Switch Move to ← to signal a left turn, → to signal a right turn. Press to turn signal off. 3.Horn Button When the horn button is pressed, the horn will sound.
  • Page 19 REAR&FRONT BRAKE LEVER(HANDLE): HOLD THE HANDLE &PULL THE LEVER, THE BRAKE WILL BE OPERATING. REAR BRAKE FRONT BRAKE ~15~...

  • Page 20: Kick Starter Lever

    FUEL TANK COVER: TION (ARROW TO ARROW) AS SHOWNG ON THE OPEN: INSERT THE KEY AND CLOCKWISE TURN PICTURE. 1/4, THEN THE COVER CAN BE OPENED. KICK STARTER: CLOSE: INSERT THE COVER TO ITS ORIGINAL POSITION AND (COUNTERCLOCKWISE) PULL THE KICKS OUT FROM THE ENGINED AND TURN BACK &...

  • Page 21: Steering Lock

    HANDLE (STEERING) LOCK SEAT LOCK INSERT THE KEY INTO THE MAIN SWITCH &TURN IF NEED TO OPEN THE SEAT, PLEASE INSERT THE TO THE LOCK POSITION AND TURN THE HANDLE KEY AND TURNING AS THE INSTRUCTED. PUT BACK BAR TO THE LEFT SIDE AT THE SAME TIME, THE THE SEAT TO ITS ORIGINAL POSITION FOR CLOSING HANDLE WILL BE LOCKED&THE KEY CAN BE &...
  • Page 22 LUGGAGE COMP. SCOOTER. IT LOCATES UNDER THE SEAT. PUT YOUR HELMET UPSIDE DOWN AS THE PICTURE. NOTE: 1. THE MAX. LOADING WEIGHT IS 1 KGS. 2. WHEN THE OUTSIDE WEATHER IS HOT & ENGINE HAS BEEN OPERATING FOR A LONG TIME, THE LUGGAGE WILL BECOME HOT.

  • Page 23: Brake

    INSPECTION BEFORE RIDING: PLEASE DO THE INSPECTION AS FOLLOWS BEFORE RIDING- ITEM PROCEDURE PAGE FRONT BRAKE CHECK THE BRAKE FUNCTION, CLEARANCE, BRAKE OIL LEVEL, SEE IF IT’S LEAKING. IF NECESSARY, MAY REFILL FMVSS DOT 3 OR SAEJ 1703 BRAKE OIL. BEAR BRAKE CHECK THE BRAKE FUNCTION AND CLEARANCE.
  • Page 24 BRAKE (REF. PAGE 36): 3. BRAKE OIL IF NECESSARY.(USING FMVSS DOT 3 OR SAE J1703 BRAKE OIL) 1. FRONT & REAR BRAKE LEVER-YOU MAY CHECK 4. CHECK THE PAD OF DISK BRAKE THE BRAKE DURING THE LOW SPEED RIDING. (REF. PAGE 38) CHECK THE CLEARANCE, IF NOT CORRECT, PLEASE ADJUST.
  • Page 25 OUR SUGGESTION 1.THE INSPECTION SHOULD BE PROCEEDED BEFORE EVERY RIDING. THE ABOVE INSPECTION CAN BE DONE IN VERY SHORT TIME BUT WORTH MORE THAN THE TIME YOU WOULD HAVE SPENT. 2.DURING THE INSPECTION, IF ANY ABNORMAL IS FOUND, PLEASE TRY TO FIX IT TO GOOD CONDITION OR, CARRY IT TO YOUR DEALERS FOR HELP.
  • Page 26 STARTING ENGINE: 3.TURN THE MAIN SWITCH TO “ON” NOTATION FOR OPERATION&RIDING: 4.WHEN THE THROTTLE IS TOTALLY CLOSED, 1.PLEASE BE FAMILIAR WITH ALL THE OPERA- HOLD THE BRAKE LEVER&PUSH THE START TION SYSTEM&FUNCTION BEFORE RIDING. BUTTON OR USE THE KICKSTARTER TO START PLEASE CONTACT WITH YOUR DEALERS IF THE ENGINE.
  • Page 27 WARM UP THE ENGINE: 2.CHECK THE REAR VIEW MIRROR ANGLE. 3.VIEWING THE TRAFFIC SITUATION, AND USE IN ORDER TO PROTECT THE ENGINE, PLEASE WARM THE SIGNAL LIGHT BEFORE RIDING. UP THE ENGINE 1~3 MINUTES BEFORE RIDING. DO 4.GRADUALLY TURN THE THROTTLE GRIP AND NOT ACCELERATE TOO FAST WHEN THE ENGINE IS TURN OFF THE SIGNAL LIGHT AFTER RIDING.
  • Page 28 BRAKE USING: 1.RELEASE THE THROTTLE GRIP. 2.GRADUALLY PULL(PRESS) THE LEVEER OF BOTH FRONT AND REAR BRAKE. NOTE: 1.DO NOT STOP ABRUPTLY TO AVOID SLIDING & FALLING DOWN. 2.BE CAREFUL TO USE THE BRAKING WHEN THE SCOOTER IS SLIDING TO ONE SIDE. INAPPROPRIATE USING OF THE BRAKE MAY CAUSE SLIDING.
  • Page 29 ENGINE INTIAL RUN-IN 3. 500~1,000KMS AVOID OVER 3/4 THROTTLING OPERATION. MILEAGE FROM 1 TO 1,000 KMS IS THE MOST IMPORTANT RERIOD FOR THE SCOOTER’S SUSTAINING NOTE: CHANGE GEAR OIL AFTER 300KMS LIFE. THE NEW ENGINE CAN’T AFFORD TOO MUCH LOADING DURING THE FIRST 1,000 KM. EACH PART OF THE ENGINE WILL BE RUN-IN TO OBTAIN THE CORRECT CLEARANCE.
  • Page 30 PARKING: TURN OFF THE ENGINE AND PULL OUT THE KEY WHEN PARKING THE SCOOTER. NOTE: BECAUSE THE MUFFLER IS VERY HOT (AFTER RIDING), PLEASE PARK YOUR SCOOTER FAR FROM THE CHILD & REDESTRIANS TO AVOID THEM TOUCHING IT. DO NOT PARK YOUR SCOOTER ON A SLOPE OR SOFT GROUND TO AVOID FALLING...
  • Page 31 THROTTLE GRIP: LUBRICANT: TURN THE GRIP AND CHECK THE CLEAR-ANCE & KEEP THE LUBRICANT OPERATION SITUATION. MAKE SURE THE GRIP BE FULL. WILL AUTOMATICALLY RETURN TO THE CAPACITY OF ORIGINAL POSITION. ASK YOUR DEALERS FOR LUBRICANT: 1.1 LITER. ADJUSTING IF NECESSARY. NOTE: DO NOT USE A NON-SPECIFIED LUBRICANT...
  • Page 32 AIR FILTER: TIRE: THE FUNCTION OF THE AIR FILTER IS TO IN ORDER TO HAVE THE HIGHEST EFFI-CIENCY & SAFETY OPERATION, PLEASE PAY ATTENTION TO THE FOLLOWS: 1. TIRE PRESSURE-CHECK IF IT’S IN ACCOR- DANCE WITH THE STANDARD PRESSURE. NOTE: THE TEMPERATURE OF THE INSIDE & OUTSIDE TIRE OUGHT TO BE THE SAME, THEN ACCORDING TO THE LOADING, RIDER’S WEIGHT &...
  • Page 33 3 .INSPECTION FOR THE DEPTH OF THE TIRE GROOVE (TRACK: IF THE TIRE IS WORN OUT CHECKING: CHECK THE TIRE SITUATION BEFORE TOO MUCH, THE GROOVE WILL BE COVERED BY RIDING. IF THE OUTSIDE TIRE IS WORN OUT OR THE ROAD IS WET, THAT WILL DIRT AND WHEN STABBED BY NAIL, GLASSS OR CRACKING.
  • Page 34 THE TIRE DECREASING TO THE INDICATOR ARROW. PLEASE ASK YOUR DEALERS TO CHANGE THE TIRE FOR YOU. 2. THE REPLACEMENT OF BRAKE, TIRE AND WHEEL SHOULD BE DONE BY YOUR PGO DEALER, PLEASE DO NO DO IT BY YOURSELF. ~25~...
  • Page 35 LAMPS & SIGNAL LINGHTS: NOTE: 1.TANK CAPACITY: 5.1 Liter CHECK THE FRONT, SIGNAL-REAR, BRAKE, GAUGE 2.DO NOT OVER-FILL UP THE GASOLINE LAMP AND ALL OTHER INDICATOR LIGHTS, TO ASSURE (DON’T OVER THE NECK LINE)OTHER- WISE IT WILL IF THEY ARE WORKING WELL. BE SPILLING OUT DUE TO THE HOT TEMPERATURE.
  • Page 36 PERIODICAL MAINTENANCE AND CONCISE REPAIRING: TO SECURE THE MOST SAFE AND EFFECTIVE PERFORMANCE, PLEASE CHECK, ADJUST AND LUBRICATE YOUR SCOOTER PERIODICALLY. ”SAFETY CONSIDERATION” SHOULD BE EVERY RIDER’S PRIORITY AND MAINTENANCE TABLE SHOULD BE AN IMPORTANT GUIDE FOR CONCISE REPAIRING. MEANWHILE, PLEASE PAY ATTENTION TO THE ENVIRONMENT, CLIMATE, GEOGRAPHY AND RIDING CONDITION TO SET UP A PROPER MAINTENANCE INTERVAL.

  • Page 37: Air Cleaner

    MAINTENANCE TABLE (A: CHECKING & ADJUSTING, C: CLEANING, P: REPLACING, T: TIGHTENING In order to be safe, keep good efficiency, and reduce pollution, please do the maintenance a certain period of time. ITEM DRIVING KILOMETERS Examine Before riding 3000 6000 9000 12000 15000...

  • Page 38: The Air Cleaner

    PM* MODEL (PAPER ELEMENT) CLEANING THE AIR-CLEANER: 1. SCREW OUT THE SCREWS AND TAKE OFF THE AIR-CLEANER COVER. 2. TAKE OUT THE SPONGE, AND CLEAN IT. NOTE: USING SOLVENT TO CLEAN THE PONGE ONLY. DO NOT USE FLAMMABLE & EXPLOSIVE SOLVENT. 3.

  • Page 39: Checking The Spark Plug

    NOTE : PLEASE DO NOT START THE ENGINE BEFORE THE AIR-CLEANER IS PM* NAKED (SPONGE ELEMENT) ASSEMBLED, OTHERWISE THE ENGINE WILL BE BADLY WORN OUT. CHECKING THE SPARK PLUG: SPARK PLUG IS ONE OF THE IMPORTANT PARTS OF THE ENGINE AND IT IS EASY TO BE CHECKED. ACCORDING TO SPARK PLUG CONDITION, YOU MAY INFER THE SITUATION OF THE ENGINE.
  • Page 40 SPARK PLUG GAP: 0.6-0.7mm (ITEM a) BRAKE ADJUSTING: WHEN CHECKING THE SPARK PLUG, PLEASE CLEAN THE CLEARANCE OF LEVER THE SURFACK OF THE WASHER AND SCREW, THEN - (a) FRONT BRAKE: 10-20 mm FASTEN IT. - (b) REAR BRAKE: 10-20 mm TORQUE: 2.0 KGF-M IF THE CLEARANCE IS INCORRECT, PLEASE ADJUST NOTE: IF THE BRAKE CLEARANCE IS INCORRECT,...
  • Page 41 CHECK THE LINING: THERE IS ONE INDICATOR FOR CHECKING THE LINING , YOU CAN CHECK THE LINING BY VIEWING THE INDICATOR (NOT NEED TO TAKE THE BRAKE OFF) SEE IF IT’S WORN OUT OR NOT. IF THE INDICATOR POINTS TO THE LIMIT LINE, PLEASE ASK YOUR DEALERS TO CHANGE IT.

  • Page 42: Front Brake

    FRONT BRAKE: BRAKE OIL: PLEASE OPEN THE COVER OF THE VIEWING HOLE INSUFFICIENT BRAKE OIL WILL MAKE THE AIR AND ACTING THE BRAKE FOR CHECKING. IF THE GOING THROUGH THE BRAKE SYSTEM AND MIGHT INDICATOR ALMOST REACHES THE DISK, PLEASE CAUSE THE BRAKE TO LOSE CONTROL.

  • Page 43: Front Fork Check

    FRONT FORK CHECKING: RECOMMENDED BRAKE OIL: FMVSS DOT 3 OR SAE J1703 BRAKE OIL. NOTE: IN ORDER TO AVOID FALLING DOWN, PLEASE 3. REFILL THE SAME KIND OF BRAKE OIL. MIXING OF UPHOLD THE SCOOTER SAFELY. DIFFERENT OIL & TYPES WILL YIELD A BAD CHEMICAL REACTION AND CAUSE THE BRAKE OUT 1.CHECKING BY EYES-CHECK IF THE INNER PIPE OF ORDER.

  • Page 44: Battery

    OF THE BATTERY. THAT WILL DAMAGE YOUR BATTERY SYSTEM. CHANGING FUSE : 1.THE FUSE IS LOCATED BESIDE THE BATTERY (UNDER THE STEP BOARD) 2.TAKE OFF(a) 2 SCREWS ON THE COVER (b) THE COVER 3.IF THE FUSE IS BURNED OUT, TURN OFF THE MAIN SWITCH AND THE SWITCH OF THE 1.EYE CHECKING 2.OPERATION CHECKING DEREC- TIRE PARTS.
  • Page 45 SPECIFICATION LIST TYPE PMS-50DN DIMENSION: OVERALL LENGTH 1667 mm OVERALL WIDTH 780 mm OVERALL HEIGHT 1125 mm WHEEBASE 1173 mm DRY WEIGHT 92 kg ENGINE: TYPE Two stroke, forced air cooling MODEL NO. CYLINDER ARRAY SINGLE PISTON DISPLACEMENT 49.0 cc START SYSTEM ELECTRIC AND KICK LUBRICATION SYSTEM...
  • Page 46 SPECIFICATION LIST TYPE PMS-50DN AIR CLEANER DRY PAPER FILTER FUEL: GASOLINE UNLEADED CAPACITY OF TANK 5.1 Liter SPARK PLUG BP7HS(NGK) FOR GENERAL, OR BPR7HS(NGK) FOR REGULATION CLUTCH TYPE DRY TYPE GEAR SHIFT TYPE AUTOMATIC(V BELT) TIRE SIZE (FRONT) 120/70-12 (REAR) 130/90-10 ELECTRIC SYSTEM IGNITION SYSTEM...
  • Page 47 SPECIFICATION LIST TYPE PM*-50 PM*-110 DIMENSION: OVERALL LENGTH 1807 mm 1807 mm OVERALL WIDTH 637 mm 637 mm OVERALL HEIGHT 1116 mm 1116 mm WHEEBASE 1173 mm 1173 mm DRY WEIGHT 87 kg 89 kg ENGINE: TYPE Two stroke, forced air cooling Two stroke, forced air cooling MODEL NO.

  • Page 48: Specification

    SPECIFICATION LIST TYPE PM*-50 PM*-110 AIR CLEANER DRY PAPER FILTER DRY PAPER FILTER FUEL: GASOLINE CAPACITY OF TANK UNLEADED UNLEADED 5.1 Liter 5.1 Liter SPARK PLUG BP7HS(NGK) OR BP7HS(NGK) OR BPR7HS(NGK) REGULATION BPR7HS(NGK) REGULATION CLUTCH TYPE DRY TYPE DRY TYPE GEAR SHIFT TYPE AUTOMATIC(V BELT) AUTOMATIC(V BELT)

  • Page 50: Periodic Maintenance Record

    Periodic Maintenance Record Plan Actual Dealer Plan Actual Dealer Date Date Sign. Sign. 14,000 1,000 15,000 2,000 16,000 3,000 17,000 4,000 18,000 5,000 19,000 6,000 20,000 7,000 21,000 8,000 22,000 9,000 23,000 10,000 24,000 11,000 25,000 12,000 26,000 13,000 27,000 ．...

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