Edge Juice/Attitude Installation Instructions Manual

System for the ford power stroke diesel

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installation Instructions
installation Instructions
**read important safety information in this manual**
**read important safety information in this manual**
Ford Juice
Ford Juice

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Table of Contents
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Summary of Contents for Edge Juice/Attitude

  • Page 1 Ford Juice Ford Juice installation Instructions installation Instructions **read important safety information in this manual** **read important safety information in this manual**...
  • Page 2: Table Of Contents

    MOUNTING AND SECURING THE JUICE ......22 FINAL INSPECTION ............ 23 OPERATING INSTRUCTIONS ..... 24 USING THE JUICE ............. 24 OPERATING THE ATTITUDE MODULE ......24 ADDITIONAL JUICE/ATTITUDE INFORMATION ....24 APPENDIX ..........25 ENGINE COMPARTMENT (REFERENCE) ......25 1999-2003 ..............25 2003-2007 ..............26...
  • Page 3: About The Juice

    T H E J U I C E J U I C E Congratulations on purchasing the Edge Juice/Attitude system for the Ford Power Stroke Diesel®. The Juice/Attitude system features an intelligent module (Juice) that acts as an add-on Engine Control Module (ECM) for the Power Stroke®...
  • Page 4: Product Registration

    R E G I S T R A T I O N R E G I S T R A T I O N PLEASE take the time to register your product on line at edge- products.com. Follow the instructions at link: http://www.edge- products.com/product_registration.php...
  • Page 5: Important Notes

    Therefore it is important that you return your vehicle to stock before taking it in for service. Edge updates its active products (i.e. those currently being manufactured) to work effec- tively with updated OEM calibrations.
  • Page 6: Truck Orientation

    F o r d J u i c e I N T R O D U C T I O N I n s t a l l a t i o n I n s t r u c t i o n s NOTE: This product will not work on E-Series Vans, as some of the connectors are different from the F-Series pickups for which this product was designed for.
  • Page 7: Installation

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s 1 9 9 9 1 9 9 9 2 0 0 3...
  • Page 8: Battery Disconnect

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Harness Connection Guide Main Juice Connector Injector Control Pressure (ICP)
  • Page 9: Mat Sensor Connection

    (See Engine Compartment sec- tion of this manual). Stock Harness Sensor MAT Harness - Edge e Plastic “Power Stroke” shroud FIGURE 5 - ASSEMBLED VIEW ICP SENSOR CONNECTION MAP Harness - Edge ge 1. Connect the ICP connectors...
  • Page 10: Cmp Sensor Connection

    FIGURE 9 - “T” ASSEMBLY the engine. 4. Once the CMP sensor is 2. Route the CMP harness located, and the Edge harness across the top of the engine, and plugged in, use zip ties to keep down towards the bottom of the all parts of the harness away engine as shown in Figure 8.
  • Page 11: Tps Sensor Connection

    (see Figure 8). Brake Truck Linkage Harness TPS Sensor r Accelerator Linkage TPS Adapter - Edge Edge FIGURE 11 - 1999 to 2000 Truck CMP Sensor P Sensor Harness Routed Edge Harness rness...
  • Page 12: 2003-2007 (6.0L)

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s (NOTE: Route through the 3.
  • Page 13 Note: Depending on your year of truck, you may not need everything provided. Harness Connection Guide Manifold Absolute Pressure (MAP) Sensor Connectors (MAP) Sensor Connectors Attitude Attitude Main Juice Main Connection Connection Connector Conn Connections Conn Main Edge PCM Connectors Main Edge PCM Connectors FIGURE 1...
  • Page 14: Battery Removal

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Juice Harness Installation Instructions NOTE: Refer to the Engine Compartment section of this manual for general part locations under the hood.
  • Page 15: Map Sensor Connection

    DO NOT force the locate the MAP Sensor. two connectors together. If the connectors do not slide 2. Unplug the stock MAP har- smoothly, inspect for bent pins, ness, and insert the Edge MAP and retry. Sensor harness in between the...
  • Page 16 Harness parts. This concludes the Juice Har- ness section of the installation. MAP Sensor Edge MAP Please refer to the EGT PROBE Harness INSTALLATION section of this manual to continue your instal- FIGURE 6 - “T” Assembly lation.
  • Page 17: Egt Probe Installation

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s E G T E G T P R O B E...
  • Page 18 F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s ening the tapered thread end into the manifold.
  • Page 19: Connecting The Probe To Juice

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s 1999-2003 1999-2003 2003-2007...
  • Page 20: Jab Installation

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s the tubing over the connections.
  • Page 21 F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Engine Side Cab Side EAS Connector...
  • Page 22: Juice Module Installation

    F o r d J u i c e I N S T A L L A T I O N I n s t a l l a t i o n I n s t r u c t i o n s Fire Wall Zip Ties Overhang...
  • Page 23: Final Inspection

    Remove the keys from the ignition, and check the Juice module connections. Make sure all connectors are fastened tightly. If you continue to have problems, contact your dealer or Edge Products, LLC. (888) 360-EDGE (3343) 8:00 am - 5:00 pm MST...
  • Page 24: Operating Instructions

    15 minutes. Most codes that are set under hard acceleration are called “soft codes”. These soft codes are retained in the PCM and can be erased by using the Edge Products CS/CTS to clear the codes.
  • Page 25: Appendix

    F o r d J u i c e A P P E N D I X I n s t a l l a t i o n I n s t r u c t i o n s E N G I N E C O M P A R T M E N T ( R E F E R E N C E ) E N G I N E C O M P A R T M E N T ( R E F E R E N C E ) 1999-2003...
  • Page 26 F o r d J u i c e A P P E N D I X I n s t a l l a t i o n I n s t r u c t i o n s 2003-2007 Sensor Suggested...
  • Page 27 F o r d J u i c e A P P E N D I X I n s t a l l a t i o n I n s t r u c t i o n s...
  • Page 28 Copyright© 2010 Rev 00 For additional questions not found in the user guide call: Edge Products Technical Support: (888) 360-EDGE (3343) 8:00 am - 5:00 pm MST To expedite your support call, please have your Vehicle Information, Part Number, and Serial Number ready prior to calling Technical Support.

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