Table of Contents
Advertisement
Quick Links
Installation Instructions
Pellet boiler P1 Pellet
Translation of the original German installation instructions for technicians
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
M1440213_en | Edition 23/09/2013
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
Advertisement
Chapters
Table of Contents
Related Manuals for Froling P1 Pellet
Summary of Contents for Froling P1 Pellet
-
Page 1: Installation Instructions
Pellet boiler P1 Pellet Translation of the original German installation instructions for technicians Read and follow the instructions and safety information! Technical changes, typographical errors and omissions reserved! M1440213_en | Edition 23/09/2013 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... - Page 2 Version of 27 Oct 2011 SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE MAIN INSTRUCTION MANUAL These instructions together with those in the instruction manual cover the basic principles to ensure the satisfactory installation of the boiler, although detail may need slight modification to suit particular local site conditions.
- Page 3 Version of 27 Oct 2011 BOILER PERFORMANCE The nominal heat outputs for the various boilers are detailed in the main instruction manual: PREPARATORY WORK AND SAFETY CHECKS IMPORTANT WARNING This boiler must not be installed into a chimney that serves any other heating appliance. There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit fumes into the room.
- Page 4 Version of 27 Oct 2011 Approved Document J (see also combustion air supply). Adequate provision e.g. easily accessible soot door or doors must be provided for sweeping the chimney and connecting fluepipe. Connection to the chimney All the boilers have a flue gas connector that allows connection to the main chimney using a suitable connecting pipe.
- Page 5 Version of 27 Oct 2011 Electrical connections The installation of any electrical services during the installation of this boiler and the associated heating system must be carried out by a registered competent electrician and in accordance with the requirements of the latest issue of BS 7671.
-
Page 6: Table Of Contents
Boiler data for planning the flue gas system 2.4.8 Room air-independent operation Technology Dimensions - P1 Pellet Dimensions - P1 Pellet with hydraulic and boiler block Components and connections Dimensions and connections - external suction module Technical specifications Assembly Transport... - Page 7 Universal suction system Start-up Before commissioning / configuring the boiler Initial startup 5.2.1 Permitted fuels Wood pellets 5.2.2 Non-permitted fuels Decommissioning Mothballing Disassembly Disposal Appendix Addresses 7.1.1 Address of manufacturer 7.1.2 Address of the installer Installation Instructions P1 Pellet | M1440213_en...
-
Page 8: General
General 1 General Thank you for choosing a quality product from Froling. The product features a state-of- the-art design and conforms to all currently applicable standards and testing guide‐ lines. Please read and observe the documentation provided and always keep it close to the system for reference. -
Page 9: Safety
The dangerous situation may occur and if measures are not observed it will lead to serious injury or death. Work with extreme care. CAUTION The dangerous situation may occur and if measures are not observed it will lead to minor injuries or damage to property. Installation Instructions P1 Pellet | M1440213_en... -
Page 10: Qualification Of Assembly Staff
2.3 Protective equipment for assembly staff You must ensure that staff have the protective equipment specified by accident pre‐ vention regulations. ▪ For transportation, setup and assembly: - suitable workwear - protective gloves - sturdy shoes Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 11: Design Information
Regulations for the planning, installation, running/operation and maintenance of heating systems in buildings to reduce energy consumption with reference to Article 4, Comma 4 of the Legis‐ lative Decree of 9 January 1991, No. 10 (Italy) Installation Instructions P1 Pellet | M1440213_en... -
Page 12: Standards For Permitted Fuels
Unless otherwise specified in the applicable building regulations for the boiler room, the following standards apply to the design and dimensions of the air ducts: Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 13: Requirements For Central Heating Water
These systems offer no oxygen removal for the purposes of corrosion control as required by VDI 2035 and in the interests of corrosion protection should not be used. Installation Instructions P1 Pellet | M1440213_en... -
Page 14: Use With Storage Tank
For the correct dimensions of the storage tank and the line insulation (in accordance with ÖNORM M 7510 or guideline UZ37) please consult your installer or Froling. ⇨ See "Addresses" [page 35] 2.4.7 Chimney connection/chimney system... -
Page 15: Boiler Data For Planning The Flue Gas System
Flue spigot diameter 2.4.8 Room air-independent operation The P1 Pellet has a central air connection on the back of the boiler. If appropriate sup‐ ply air and flue gas connections are installed, the boiler can be operated independent‐ ly of room air as a type C or type C in the sense of EN 15035. - Page 16 TXXX Temperature class (specified in °C) Pressure class with test pressure = 20 Pa Pressure class with test pressure = 200 Pa Condensation resistance not required (dry) Condensation resistance required (damp) Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
-
Page 17: Technology
Height, boiler 1200 1200 Height, flue gas pipe connection Height, ventilation connection Height, return connection Height, flow connection Height, drainage connection Height, supply air connection (for room air-independent operation) Height, suction system connection 1110 1110 Installation Instructions P1 Pellet | M1440213_en... -
Page 18: Dimensions - P1 Pellet With Hydraulic And Boiler Block
Technology Dimensions - P1 Pellet with hydraulic and boiler block 3.2 Dimensions - P1 Pellet with hydraulic and boiler block Dimen‐ Description Unit P1 Pellet sion 7 - 10 15 - 20 Length, boiler block 1150 1150 Length, hydraulic block... -
Page 19: Components And Connections
Connection, cold water supply of the tank unit Inches 3/4 ET Connection, hot water for the tank unit 3/4 ET Connection, circulation line 3/4 ET Connection, tank unit drainage 1/2 IT Connection for E-cartridge 6/4 IT Installation Instructions P1 Pellet | M1440213_en... -
Page 20: Dimensions And Connections - External Suction Module
Suction module sion Suction turbine diameter Total length incl. wall bracket Suction turbine height Total height incl. wall bracket Return-air line connection (line to suction point) Return-air line connection (line to boiler) Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 21: Technical Specifications
17.4 / 6.2 Boiler efficiency 94.3 / 90.9 94.5 / 90.9 1. Emissions values based on dry flue gas at standard temperature and pressure (0°C, 1013 mbar) with a volume content of oxygen of 13% Installation Instructions P1 Pellet | M1440213_en... - Page 22 Maximum boiler temperature setting °C Minimum boiler temperature setting Airborne sound level dB(A) < 70 Boiler class as per EN 303-5:2012 Permitted fuel Wood pellets D06 in accordance with EN 14961-2 class A1 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
-
Page 23: Assembly
If the system is to be assembled at a later stage: ❒ Store components at a protected location, which is dry and free from dust ➥ Damp and frost can damage components, particularly electric ones! Installation Instructions P1 Pellet | M1440213_en... -
Page 24: Setting Up In The Boiler Room
300 mm (controller side) Distance – back to wall 300 mm Distance – boiler side to wall 100 mm (door stop side) Minimum space (length x width) 1540 x 1000 mm Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... - Page 25 Assembly Setting up in the boiler room Minimum distances - P1 Pellet with hydraulic and boiler block Pos. Name P1 Pellet with hydraulic and boiler block Distance - insulated door to wall 600 mm Distance – boiler side to wall...
-
Page 26: Installing The Boiler
❒ Use a hexagonal spanner to set the adjustable feet on the underside of the boiler P1 Pellet with boiler block or as a complete unit If a boiler block is being added to the boiler or it has come fully preassembled as a unit with a hydraulic and boiler block, adjustable feet are not required. -
Page 27: Adding A Boiler Block
Installing the boiler 4.5.2 Adding a boiler block An optional boiler block can be added to the P1 Pellet. All the components and corre‐ sponding flat seals required for fitting to the boiler and operating the DHW tank are provided. Materials and tools for sealing the threaded joints are not included. - Page 28 ➥ Fit the SIL seals provided to all flat-sealing joints ❒ Fit the DHW loading pump between the two pump ball valves with SIL seals ❒ Put the insulation jacket onto the pump Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
- Page 29 In this case, this connection serves as the flow connection of the boiler ❒ When you have finished, tighten all the joints again ❒ Place the cover plate onto the boiler block and secure with self-tapping screws Installation Instructions P1 Pellet | M1440213_en...
-
Page 30: Adding A Hydraulic Block
Installing the boiler 4.5.3 Adding a hydraulic block An optional hydraulic block can be added to the P1 Pellet. Depending on the scope of delivery, up to two heating circuits can be supplied. All the components and corre‐ sponding flat seals required for fitting to the boiler and operating the heating circuit(s) are provided. - Page 31 ❒ Screw the flow and return connection on the heating circuit manifold to the respec‐ tive pipe unions on the boiler each with a pipe bend and a ball valve (1") ➥ Fit the SIL seals provided to all flat-sealing joints Installation Instructions P1 Pellet | M1440213_en...
- Page 32 ❒ Replace the cladding plates removed at the start of assembly on the frame and screw to the hydraulic block and back of the boiler at the dedicated holes ❒ Finally, fit the cover plates Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
-
Page 33: Installing The Discharge System
4.6.1 Installing the external suction module For the P1 Pellet, the pellets are loaded using an external suction module. The suction module is installed in the return-air line between the boiler and the suction point. Its position can be chosen freely. -
Page 34: Electrical Connection
In this case, the control line is connected to the corresponding PDM outputs of the boards. Observe the connection instructions in the boiler controller documentation! Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 35: Universal Suction System
The actuators (1) of the pellet-box must be switched to the "R" position! The actuators are ready to plug in and are connected to the board. All necessary plug clips are included with the pellet-box in delivery Installation Instructions P1 Pellet | M1440213_en... -
Page 36: Start-Up
Take the following precautions: ❒ Initial startup should be carried out with an authorised installer or with Froling customer services ❒ Adjust the boiler controller to the system type ❒... -
Page 37: Initial Startup
Using non-standard fuels can also lead to serious problems with combustion. For this reason, when operating the boiler: ❒ Only use permitted fuels Installation Instructions P1 Pellet | M1440213_en... -
Page 38: Decommissioning
❒ Ensure that they are disposed of in an environmentally friendly way in accordance with waste management regulations. ❒ You can separate and clean recyclable materials and send them to a recycling centre. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 39: Appendix Addresses
7.1 Addresses 7.1.1 Address of manufacturer FRÖLING Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen AUSTRIA TEL 0043 (0)7248 606 0 FAX 0043 (0)7248 606 600 INTERNET www.froeling.com 7.1.2 Address of the installer Stamp Installation Instructions P1 Pellet | M1440213_en... - Page 40 P P ellet boiler P1 Pellet (Touch) Translation of the original German operating instructions for the operator Read and follow the instructions and safety information! Technical changes, typographical errors and omissions reserved! B1000013_en | Edition 02/09/2013 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
- Page 41 Version of 27 Oct 2011 SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE OPERATION MANUAL READ THE OPERATION MANUAL AND WARNING NOTE Properly installed, operated and maintained this boiler will not emit fumes into the dwelling. Occasional fumes from de-ashing and re-fuelling may occur.
- Page 42 Version of 27 Oct 2011 Protection of vulnerable persons This type of boiler is unlikely to be installed in a part of the home that would be considered as part of the general living area or easily accessible from such. It is intended to be installed in its own boiler room. This boiler room should be guarded effectively with the use of an appropriate lockable door.
- Page 43 Version of 27 Oct 2011 Permanent air vent The boiler requires a permanent and adequate air supply in order for it to operate safely and efficiently. In accordance with current Building Regulations the installer may have fitted a permanent air supply vent into the room in which the boiler is installed to provide combustion air.
- Page 44 3.3.5 Switching off the power supply Boiler Servicing General information on servicing Inspection and cleaning 4.2.1 Inspection Checking the system pressure Checking the safety valve 4.2.2 Cleaning Empty the ash drawer Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
- Page 45 Contents Emptying the ash container (P1 Pellet 15-20) Check the grate and combustion chamber 4.2.3 Periodic inspection and cleaning Cleaning the heat exchanger and flue gas temperature sensor Cleaning the induced draught fan Cleaning the flue gas pipe Checking the draught controller flap 4 4 .3...
-
Page 46: General
Our sale and delivery conditions generally apply. These conditions have been made available to customers, and customers have been made aware of them at the time of order completion. You can also find the guarantee conditions on the enclosed guarantee certificate. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 47: Product Overview, P1 Pellet
Door contact switch Maintenance opening for combustion chamber (underneath the cover) Inspection glass for checking combustion Ashcan (P1 Pellet 7/10) or ash container for automatic ash removal (P1 Pellet 15/20) Quick start guide Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 48: Safety
Work with extreme care. CAUTION The dangerous situation may occur and if measures are not observed it will lead to minor injuries or damage to property. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 49: Pictograms Used
Warning of injury to fingers or Warning of injury to fingers or hands, gear/chain drive hands, cutting edge Hand injury warning Warning of injury from being pulled into rotating shafts Increased CO concentration Slipping hazard warning warning Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 50: General Safety Information
(such as sponta‐ neous combustion of carbonisation gases or flash fires). Take the following precautions: ❒ Optimum boiler performance can only be guaranteed if the flue gas system is functioning correctly. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 51: Permitted Uses
Safety Permitted uses 2 2 .4 Permitted uses The Froling Pellet boiler P1 Pellet is designed solely for heating domestic water. Only use fuels specified in the "Permitted fuels" section. ⇨ See "Permitted fuels" [page 9] The unit should only be operated when it is in full working order. It should be operated in accordance with the instructions, observing safety precautions, and you should en‐... -
Page 52: Qualification Of Operating Staff
Austria: Inform the civic/municipal building authorities. Germany: Notify an approved chimney sweep and the building authorities. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 53: General Information For Installation Room (Boiler Room)
Observe the standards and also follow the recommendations below: ❒ Max. cumulative value for alkaline earth: 1.0 mmol/l or 100 mg/l (corresponds to 5.6 dH) ❒ Use softened water as the make-up water Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 54: Notes For Using Pressure Maintenance Systems
For the correct dimensions of the storage tank and the line insulation (in accordance with ÖNORM M 7510 or guideline UZ37) please consult your installer or Froling. ⇨ See "Addresses" [page 32]... -
Page 55: Chimney Connection/Chimney System
NOTICE! Please see the technical data contained in the assembly instructions for fur‐ ther information about standards and regulations as well as the flue gas temperatures when clean and the other flue gas values! Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 56: Safety Devices
(protection against overheating/excessive pressure) SAFETY VALVE When the boiler pressure reaches a maximum of 3 bar, the safety valve opens and the heated water is blown off in the form of steam. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 57: Residual Risks
/ flash fires) which can lead to serious acci‐ dents! Take the following precautions: ❒ Only use fuels specified in the "Permitted fuels" section of these operating in‐ structions. Operating Instructions P1 Pellet (Touch) | B1000013_en... - Page 58 Safety Residual risks Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
-
Page 59: Emergency Procedure
❒ Keep all the doors on the boiler closed ❒ Open all mixing valve taps, switch on all pumps. ➥ The Froling heating circuit control performs this function in automatic operation. ❒ Leave the boiler room and close the door ❒... -
Page 60: Operating The System
Take the following precautions: ❒ Initial startup should be carried out with an authorised installer or with Froling customer services The individual steps for initial start-up are explained in the operating instructions for... -
Page 61: Filling The Pellet Store
Slick surfaces in the fuel store present a slipping hazard! Unauthorised access prohibited! Keep children away! Keep the fuel store locked and store the key in a safe place! No fire, open flames or smoking in the store! Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 62: Heating Up The Boiler
❒ Turn off the main switch ➥ Boiler controller is switched off ➥ There is no power supply to any of the boiler components NOTICE! Frost protection function is no longer active! Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 63: Boiler Servicing
❒ Clean the boiler following the instructions in the instruction manual. Follow the boiler operating instructions. NOTICE We recommend that you keep a maintenance book in accordance with ÖNORM M7510 of the Technical Directive for Fire Prevention (TRVB) Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 64: Inspection And Cleaning
Empty the ash drawer ❒ Open insulated door ❒ Press the latch down and pull out the ash drawer ❒ Take the ash drawer to the emptying point and empty it Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 65: Emptying The Ash Container (P1 Pellet 15-20)
Boiler Servicing Inspection and cleaning E E mptying the ash container (P1 Pellet 15-20) ❒ Open the insulated door ❒ Open the clamps on the left and right of the ash container ❒ Remove the ash container from the ash screw duct ❒... -
Page 66: Check The Grate And Combustion Chamber
❒ Check the combustion chamber and burn-out tray for dirt and deposits. Clean where necessary. ❒ Remove the burn-out tray and check the combustion chamber below for dirt and deposits. Clean where necessary. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 67: Periodic Inspection And Cleaning
❒ Remove the thermal insulation and undo the screws on the heat exchanger cover ❒ Remove the heat exchanger cover together with the induced draught fan ❒ Remove the pipe locking pin from the WOS mount Operating Instructions P1 Pellet (Touch) | B1000013_en... - Page 68 ❒ Slide the flue gas temperature sensor into the middle of the flue gas pipe and se‐ cure it carefully with a locking screw ❒ To reassemble the components, perform the disassembly steps in reverse order Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
-
Page 69: Cleaning The Induced Draught Fan
➥ Depending on the layout of the flue gas pipes and the chimney draught clean‐ ing, yearly may not be enough! Checking the draught controller flap ❒ Check that the draught controller flap moves freely Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 70: Emissions Measurement By Chimney Sweep Or Regulatory Body
Heating Plant Regulations (Feuerungsanlagen-Verordnung). 4.5 Replacement parts With Froling original replacement parts in your boiler, you are using parts that match perfectly. As the parts fit together so well, installation times are shortened and a long service life is maintained. -
Page 71: Disposal Information
❒ Ensure that they are disposed of in an environmentally friendly way in accordance with waste management regulations. ❒ You can separate and clean recyclable materials and send them to a recycling centre. Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 72: Troubleshooting
Once the temperature falls below approx. 75°C, the STL (high-limit thermostat) can be reset mechanically: ❒ Unscrew the cap on the STL (high-limit thermostat) ❒ Unlock the STL (high-limit thermostat) by pressing with a screwdriver Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 73: Faults With Fault Message
Trace and remove the fault and then: ❒ Tap the “Cancel” symbol ➥ Status LED constant or flashing green light (depending on operating status) - Green constant: Boiler switched on - Green flashing: Boiler switched off Operating Instructions P1 Pellet (Touch) | B1000013_en... -
Page 74: Appendix Addresses
6.1.1 Address of manufacturer FRÖLING Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen AUSTRIA TEL 0043 (0)7248 606 0 FAX 0043 (0)7248 606 600 INTERNET www.froeling.com 6.1.2 Address of the installer Stamp Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
Need help?
Do you have a question about the P1 Pellet and is the answer not in the manual?
Questions and answers