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ZIKA
OWNER`S MANUAL
Mini 160

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Summary of Contents for zika Mini 160

  • Page 1 ZIKA OWNER`S MANUAL Mini 160...
  • Page 2: Safety Warning

    SAFETY WARNING On the process of welding or cutting, there will be possibility of injury, so please take protection into consideration during operation. For more details please review the Operator Safety Guide, which complies with the preventive requirements of the manufacturer. Electric shock——May lead to death !...
  • Page 3: Machine Description

    MACHINE DESCRIPTION The welding machine is a rectifier adopting the most advanced inverter technology. The development of inverter welding equipment profits from the development of the inverter power supply theory and components. Inverter welding power utilizes high-power component MOSFET to transfer 50/60Hz frequency up to 100 KHz, then reduce the voltage and commutate, and output high-power voltage via PWM technology.
  • Page 4: Technical Parameters Table

    TECHNICAL PARAMETERS TABLE Model Mini 160 Parameters 1phase Power voltage(V) AC220V±15% Frequency (Hz) 50/60 Rated input current(A) 23.9 (MAX) No-load voltage(V) Output current(A) 30-160 Rated output voltage(V) 26.4 Duty cycle (%) No-load loss (W) Efficiency Power factor 0.73 Insulation grade...
  • Page 5: Installation Instruction

    Put the fastening plug of the cable to fastening socket of “+” polarity at the front panel, fasten it clockwise, and the earth clamp at the other terminal clamps the work piece. Mini 160 Installation Instruction: Please pay attention to the connecting polarity, DC...
  • Page 6: Operation Instruction

    If distance of work piece and machine is too far (500-100m), and the cables (torch cable and earth cable) are too long, please choose cable of bigger section to minimize the reduction of the voltage. OPERATION INSTRUCTION Open the power switch, screen will show set current volume and ventilator is beginning to revolve. Adjust knobs of welding current and arc-striking push, make welding function complies with demands.
  • Page 7: Panel Function Instruction

    PANEL FUNCTION INSTRUCTION Front Panel Instruction Of Mini 160: Power switch Abnormal indicator Power indicator Welding current adjustment Positive output terminal Negative output terminal The panel picture above is for reference only. If any difference with the real machine, please follow with the real machine.
  • Page 8: Notes Or Preventive Measures

    NOTES OR PREVENTIVE MEASURES 1. Environment 1) The machine can perform in environment where conditions are dry with a dampness level of max 90%. 2) Ambient temperature is between -10 to 40 degrees centigrade. 3) Avoid welding in sunshine or drippings. Do not let water enter the gas 4)...
  • Page 9: Questions To Be Run Into During Welding

    QUESTIONS TO BE RUN INTO DURING WELDING Fittings, welding materials, environment factor, supply powers maybe have some impact in welding. User must try to improve welding environment. A. Arc-striking is difficult and easy to pause: Make sure quality of tungsten electrode is high. If the electrode is not dried, it will cause unstable arc, welding defect increases and the quality is down.
  • Page 10: Troubleshooting And Fault Finding

    TROUBLESHOOTING AND FAULT FINDING Notes: The following operations must be performed by qualified electricians with valid certifications. Before maintenance,please contact with us for professional suggestion. Mini 160 fault symptom and solutions: Fault symptom Solutions Indicator of power switch is not Make sure power switch is close.

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