Undercounter dishwasher, high temperature sanitizing dishwasher with built-in stainless steel electric booster (60 pages)
Summary of Contents for Moyer Diebel 201HT
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Parts Installation/Operation Manual with Service Replace Undercounter Dishwashers (with pumped final rinse) Models: 201HT High temperature w/booster 201HTN High temperature w/o booster 201HT 201LT Low temperature chemical sanitizing 401HT High temperature w/booster 401HTN High temperature w/o booster 501HT High temperature w/booster...
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The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Moyer Diebel is a USGBC member and a CaGBC member;...
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USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES. NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC POSTAGE WILL BE PAID BY ADDRESSEE MOYER DIEBEL PO BOX 4183 WINSTON-SALEM, NC 27119-0981...
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WARRANTY REGISTRATION CARD Serial # Model Date of Installation: Company Name: Address: (Street) State or Province Zip Code Telephone #: ( Contact: Installation Company: Address: Telephone #: Contact: This Card Must Be Returned to Validate Machine Warranty: IMPORTANT IMPORTANT WARRANTY REGISTRATION CARD Model Serial # Date of Installation:...
Revision History Revision History • The Revision History can contain part number changes, new instructions, or information that was not available at print time. • We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes.. • Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada. Revision Revised Serial Number Revision Date Pages Effectivity D escription 9.15.06 All W11948 Released first edition 3.22.07 W11948 Revised Schematic Solid State Timer Service 11.26.07 iii, 3-6, 28-29, W14326 Installation, schematics 30-31, 32-33, MTB, Booster interlock 61-66 2KW wash tank Heater 12.1.07 32-33 W14478 Booster control thermostat P/N changed from 109069 to 0512108 6.10.09...
EXTENT REFLECTED ABOVE. MOYER DIEBEL MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD- ING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. MOYER DIEBEL SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE...
Model Description Model Description 201-HT, 401-HT, and 501-HT Models Pumped final rinse high temperature sanitizing dishwasher with built-in 40°F rise stainless steel electric booster. Single Phase to Three Phase Field Conversion. 201-HTN, 401-HTN, and 501-HTN Models Pumped final rinse high temperature sanitizing dishwasher without built-in 40°F rise stainless steel electric booster. 201-LT, 501-LT Model Pumped final rinse low temperature chemical sanitizing dishwasher with 3 built-in chemical dispensing pumps. Optional Equipment (consult factory) 70°F/39°C rise built-in booster heater 70°F/39°C rise booster heater element-P/N 111233, Gasket- P/N 109985 1-RDT Right-hand sink - P/N 403562 1-RDT Left-hand sink - P/N 403561 17" Stand - P/N 0708757 17" Storage cabinet - P/N 0703593 6" Stand - P/N 0712393 Peg dish rack - P/N 101285 Flat-bottom dish rack - P/N 101273 Drain water tempering kit - 0712382-1...
Installation Receiving NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty. Inspect the outside of the dishwasher carton for signs of damage. Remove the carton and inspect the dishwasher for damage. Check for any accessories that may have shipped with your dishwasher.
Installation Electrical Connections For Model 201HT, 401HT, and 501HT machines beginning with S/N 14236 and above 1. Refer to the connection diagrams below. 2. Models 201HTN /LT, 401HTN, 501HTN /LT are equipped with a 4 ft. power cord/plug and only require a 115VAC,15A receptacle.
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115VAC 4 ft. power cord w/plug supplied 115VAC Model 201HTN / LT, 401HTN, 501HTN /LT Model 201HT, 401HT, 501HT Prior to S/N 14236 All S/N's Note: Models 201 HTN, 201LT, 401HTN, 501HTN, 501LT are equipped with a 4 ft. power cord and plug.
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Installation Electrical Connections (continued) For Models 201HT, 401HT, and 501HT beginning with S/N 14236 and above WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit.
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1 PH Booter Heater/Wash Tank Heater Interlock Circuit For Model 201HT, 401HT, 501HT dishwashers beginning with S/N 14236 and above. The booster heater/wash tank heater interlock circuit removes power from the wash tank heater whenever the booster heater contactor energizes. The illustration below shows how the booster heater contactor is wired.
All models have a built-in flow control. The incoming hot water supply pressure must be between 25-95 psi/173-655 kPa. For Models 201HT, 401HT, and 501HT: For the 40°F/ 22°C rise booster, the hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher.
Installation Drain Connections ATTENTION Do not connect the drain hose to a disposer. The dishwasher will not drain correctly. NOTE The dishwasher drains in 8 seconds and drain water exits the hose with considerable force. All models have a 6ft. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[9 m].
Initial Start-up Filling the Booster For Models 501HT, 401HT, and 201HT Note: The dishwasher contains a built-in booster heater that was drained prior to shipment and must be filled with water before operating the dishwasher. Booster Fill Switch The booster heater is filled using the Booster Fill Switch.
Initial Start-up Check List All Models Remove any protective film from dishwasher. Check the interior for foreign material. Make sure that the dishwasher is permanently located. Make sure that all utility connections are complete. Make sure that the flexible drain hose and the hot water fill hose are not kinked. Make sure that the chemical supply containers are full and that the chemical pick-up tubes are installed in the proper containers.
Chemical Dispensing Pumps Models 501HT, 501HTN, 401HT, 401HTN, 201HT, 201HTN Models 201HT, 201HTN, 401HT, 401HTN, 501HT, and 501HTN: are equipped with a built-in detergent dispensing pump and a rinse-aid dispensing pump. The pumps are located behind the lower front access panel.
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Initial Start-up Chemical Dispensing Pumps Models 501LT and 201LT ATTENTION (For LT Models Only), 5.25% sodium hypochlorite (chlorine bleach) must be used as a sanitizing agent to provide a minimum concentration of 50 ppm in the final rinse. The 50 ppm concentration must be checked using chlorine test strips to make sure that the proper concentration is maintained Models 501LT and 201LT are equipped with a built-in detergent, rinse-aid, and sanitizer dispensing pumps...
Initial Start-up Chemical Dispensers Priming the Chemical Dispensing Pumps Models 501HT, 501HTN, 401HT, 401HTN, 201HT, 201HTN Make sure the chemical containers are full and the correct pick-up tubes are in the containers. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.
Initial Start-up Chemical Dispensers All Models Chemical Dispensing Pump Speed and Tank Fill Adjustments Note: The chemical dispensing pump speeds are not set at the factory and variations in the type of chemicals supplied by the chemical supplier usually require that the supplier make final adjustments for the products supplied.
Operation Normal Wash Cycle 501HT Control Panel Wash Temperature Prime Switch In-cycle Light Digital Display Scrub Final Rinse Temperature In-cycle Light ON/OFF Digital Display Power Switch Scrub Start Push button Push button Push the POWER switch up to the ON position. The switch illuminates, water enters the wash compartment.
Operation Normal Wash Cycle (continued) Check the rinse cycle temperature gauge during the final rinse cycle to ensure the final rinse temperature ranges between 180-195°F/82-91°C for high temperature models. NOTE: Models 201 and Models 401, (prior to S/N W10012006 for Model 401), have a Model 201 Model 401HT single temperature gauge to indicate the...
Operation Dishwasher Drain Operation Push the dishwasher POWER switch up to the ON position. The POWER switch illuminates and the machine fills with water. Press and hold the green START button for 1-second. (Silver button for Model 501HT). Release the START switch. The dishwasher starts and the green cycle light illuminates.
Cleaning Cleaning The best preventative maintenance is keeping the dishwasher as clean as possible during regular use. A regular cleaning schedule will increase the life of the dishwasher and ensure the best results. CAUTION: Damage to the unit or improper operation may occur if components are not flushed and cleaned on a regularly scheduled basis.
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Cleaning Cleaning Daily-End of the Day (continued) Reinstall the scrap screen. Wipe the exterior of the dishwasher clean using a soft cloth and mild detergent. Leave the dishwasher door open overnight to allow the inside to dry. Clean Wash Nozzles and Bearings...
Cleaning Cleaning After Meal Period or Every 8 Hours Clean the scrap screen after each meal period and more frequently if necessary in order to keep the scrap screen from becoming clogged. Deliming Your dishwasher should be delimed regularly. The frequency will depend on the mineral content of your water.
Maintenance Maintenance Schedule The best maintenance you can perform is to keep your dishwasher clean. Before and During Operation Check the temperature gauges during operation to ensure the proper temperatures are maintained. Check the chemical supply container level and replenish if necessary. Weekly Maintenance 1.
Troubleshooting Condition Cause Solution Dishwasher will not run. Door not closed. Close door completely. Main power OFF. Check breaker on panel. Dishwasher OFF. Turn dishwasher ON. Low or no water. Main water supply off. Open supply valve. Solenoid valve defective. Install repair kit or replace.
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Main Terminal Block, Timer Board - All Models .......... Rinse-Aid/Sanitizer Chemical Dispensing Pump - All Models ....Detergent Chemical Dispensing Pump - All Models ........Control Panel (201HT/HTN, 201LT, 401HT/HTN, 501HTN, 501LT) ... Control Panel with Digital Display (501HT) ..........Door Assy - All Models................
Base Electrical Components - All Models For Booster Heater (Beginning with S/N 14236 and above) For Wash Tank Heater (All S/N’s) For Booster Heater (Prior to S/N 14236) 201HT, 401HT, 501HT For Wash Tank Heater (All S/N’s) 201LT, 501LT...
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All Models - Base Electrical Components Item Part Description Qty. 0512108 THERMOSTAT, BOOSTER (Beginning with S/N W14236 and above) (501HT, 401HT, 201HT) 109069 THERMOSTAT, BOOSTER (Prior to S/N W14236) (501HT, 401HT, 201HT) 0507323 THERMOSTAT, WASH TANK (All S/N's) (501HT, 401HT, 201HT)
Fill Chute Assy - All Models FROM TOP OF BOOSTER OR FILL VALVE FROM DETERGENT PUMP FROM RINSE-AID AND SANITIZER PUMPS...
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All Models - Fill Chute Assy. Item Part Description Qty. 106090 TIE PLATE 0509048 GASKET, INLET CHUTE 0508867 CHUTE, INLET INJ.MOLDED 0507709 WASHER, FLAT #10 SS 0503722 NUT, HEX 10-32 SS 0502666 HOSE, 1/8ID X 1/4OD PVC 8 ft. (RINSE AID AND SANITIZER PUMP) 0502667 HOSE, 1/4ID X 3/8OD PVC 8 ft.
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All Models - Door Assembly Item Part Description Qty. 0312171 HANDLE, DOOR 0312172 HANDLE, DOOR, 501HT ONLY 0501408 SCREW, TRUSS SLOT SS 8-32 X 1/4 0712164 DOOR WELDED ASSY 0712162-1 HINGE, RH ASSY 0501476 WASHER,SS 9/32 X 5/8 OD 0501422 BOLT, HEX SS 1/4-20 X 1-1/2 0512122 SPRING, DOOR...
201HTN, 401HTN, 501HTN (All S/N’s) High Temp........201HT, 401HT, 501HT (Prior to S/N 14236) High Temp. 201HT, 401HT, 501HT (Beginning with S/N 14236 above) ....High Temp............501HT (Prior to S/N 14236) High Temp. 501HT (Beginning with S/N 14236 above) .........
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Low Temp. - 201LT, 501LT - All S/N’s Low Temperature Undercounter - All S/N’s...
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High Temp.- All S/N’s - 201HTN, 401HTN, 501HTN All S/N’s 201HTN, 401HTN, 501HTN High Temperature Dishwasher w/o Built-in Booster...
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High Temp. - 201HT, 401HT - Prior to S/N 14236 Prior to S/N 14236 201HT, 401HT High Temp w/ built-in boosters...
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Beginning with S/N 14236 - 201HT, 401HT - High Temp. Beginning with S/N W14236 and above 201HT, 401HT High Temperature Dishwasher with built-in booster.
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High Temp. - 501HT - Prior to S/N 14236 SINGLE PHASE THREE PHASE TO CUSTOMERS DISCONNECT SWITCH PER LOCAL ELECTRICAL CODES 115-208/230V 60HZ 208/230V+115V NEUTRAL 60HZ WHTR 115 V NEUTRAL 115 V 1HTR 1HTR BOOSTER HEAT BOOSTER HEAT 208/230 VAC 208/230 VAC 5 kW 5 kW...
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Beginning with S/N 14236 - 501HT - High Temp. Beginning with S/N 14236 and above 501HT High Temperature Digital Display Undercounter...
Basic Service Basic Service Illustration Digital Temperature Display Board (501HT Only) ........Digital Temperature Display Codes (501HT Only) ........Timer Board Selector Switch (All Models) ..........Timer Board Troubleshooting Guide (All Models) ........Timer Board Diagnostic Testing (S/N W081217467 and above) ....
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Digiital Temperature Display Board - 501HT...
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Digiital Temperature Display Board - 501HT p/n 0512106 Digital temperature Display coDes Display coDe cause Wash Display Wash temperature is below 100°F Wash temperature is above 180°F Wash tank has no water and heater is on Bad booster thermistor Open or broken wire between thermistor and board Loose connection Wash tank has no water and is extremely hot...
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All Models - Timer Board Troubleshooting Service Bulletin Troubleshooting Timer Board P/N 0512105 201, 401, 501, UH100, UH170, UH200 June 2009 SINGLE PHASE THREE PHASE TO CUSTOMERS DISCONNECT SWITCH PER LOCAL ELECTRICAL CODES 115-208/230V 60HZ 208/230V+115V NEUTRAL 60HZ WHTR 115 V NEUTRAL Test/Condition Indication/Cause...
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Timer Board Diagnostic Testing diagnostic testing for p/n 0512105 solid state timer board - effective serial # W081217467 and up before testing, turn the power switch OFF and allow the machine to complete the drain cycle. check incoming voltages Open the door If the green cycle indicator light blinks, the dOOr sWItch and cyclE lIght work Note: this function times out after 10 seconds close the door...
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