Moyer Diebel MD240HT Installation & Operation Manual

Moyer Diebel MD240HT Installation & Operation Manual

High temperature hot water sanitizing; low temperature chemical sanitizing

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240 Series
Installation/Operation Manual with Service Re
Moyer Diebel Model MD240
3765 Champion Boulevard
Winston-Salem, NC 27105
336/661-1992 Fax: 336/661-1660
Toll-free: 800/ 858-4477
MD240HT
MD240LT
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800/ 263-5798
placement Parts
Batch-type
Glass Washer
Models:
MD240HT
High Temperature
Hot Water Sanitizing
MD240LT
Low Temperature
Chemical Sanitizing
Issue Date: 10.08.15
Manual P/N
0513062 rev. B
For machines beginning with S/N W101013036 and above
Machine Serial No.
Printed in the USA

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Summary of Contents for Moyer Diebel MD240HT

  • Page 1 240 Series placement Parts Installation/Operation Manual with Service Re Moyer Diebel Model MD240 Batch-type Glass Washer Models: MD240HT High Temperature Hot Water Sanitizing MD240LT Low Temperature MD240HT Chemical Sanitizing Machine Serial No. MD240LT Issue Date: 10.08.15 Manual P/N 0513062 rev. B...
  • Page 2 The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries, and Moyer Diebel are USGBC and CaGBC members;...
  • Page 3 REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below. In the U.S.A http://www.moyerdiebel.com/register In Canada http://www.championindustries.com/canada/register...
  • Page 4 PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) Province Postal Code Telephone #: ( Contact: Installation Company: Address: Telephone #: Contact:...
  • Page 5: Revision History

    Revision History Revision History A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
  • Page 6: Limited Warranty

    The Company warrants all new machines of its manufacture bearing the name "Champion" or "Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs first.
  • Page 7: Table Of Contents

    Table of Contents Table of Contents Model 240HT and 240LT Glasswasher Revision History ........................... i Limited Warranty ........................... ii Model Descriptions ........................... iv Receiving -All Models ........................... 1 Installation - 240HT.......................... 1 Electrical Connections - 240HT ........... 2 Water Connection - 240HT ..........5 Drain Connection - 240HT ...........
  • Page 8: Model Descriptions

    Model Descriptions Model Descriptions 240HT High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater 208-240VAC/60/1 240LT Low temperature chemical sanitizing dishwasher with three built-in chemical dispensers for dtergent, sanitizer, and rinse-aid. 115VAC/60/1 Optional Equipment (consult factory) 70°F/39°C rise built-in booster heater 208-240V/60/1 Additional dish racks: Flat-bottom dish rack -...
  • Page 9: Receiving -All Models

    Installation Receiving - All Models CAUTION: Be careful when lifting and moving the glasswasher to prevent damage to the machine. NOTE: The installation of your glasswasher must be performed by qualified service personnel who will observe all applicable safety, electrical, plumbing, and health codes. Problems due to improper installation are not covered by the Warranty.
  • Page 10: Installation - 240Ht

    Installation - 240HT Electrical Connections - 240HT WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.
  • Page 11 240HT - Installation Electrical Connections - 240HT See the diagram below and on the next page to connect main incoming power to the Model 240HT glasswasher. SINGLE PHASE POWER CONNECTION Model 240HT 115VAC 208-240 HOW TO CONNECT 1 PHASE POWER 1.
  • Page 12 Installation - 240HT Electrical Connections - 240HT (continued) Main Terminal Block (MTB) Do not connect power to L3 ATTENTION ELECTRICIAN: The Main Terminal Block (MTB) is a 4-pole block. The main incoming power is a 3-wire connection which includes a current-carrying neutral. Connect the 1PH power as shown on the previous page).
  • Page 13: Water Connection - 240Ht

    240HT - Installation Water Connections- 240HT NOTE Plumbing connections must comply with national, local plumbing and sanitary codes. ATTENTION Make sure that the flexible water supply and drain hoses are not kinked. The 240HT has a 7ft. flexible hot water fill hose with a 3/4" female garden hose connector. A 1/2"...
  • Page 14: Initial Start-Up - 240Ht

    Initial Start-up - 240HT Check List Make sure the glasswasher is permanently located. Make sure all utility connections are complete. Make sure the flexible drain hose and the hot water fill hose are not kinked. Remove any protective film from glasswasher. Check the interior for foreign material.
  • Page 15: Filling The Booster Booster Fill Switch

    240HT - Initial Start-up Filling the Booster Booster Fill Switch ATTENTION The built-in booster tank was drained prior to shipment and must be filled before operating the machine. Booster Fill Switch The booster tank is refilled using the Booster Fill Switch. It is located behind the lower front access panel and on the right-side of the bracket that holds the chemical dispensing pumps.
  • Page 16: Chemical Dispensing Pumps

    Initial Start-Up - 240HT Chemical Dispensing Pumps ATTENTION Contact a local chemical supplier for detergent and rinse-aid chemicals. The detergent should be a non-chlorinated liquid detergent. The chemical dispensing pumps must be adjusted by the chemical supplier. Model 240HT Hot Water Sanitization: The 240HT is equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump.
  • Page 17 MD240-HT - Initial Start-Up Chemical Dispensing Pumps Model 240HT Hot Water Sanitization (continued) The chemical supplier will choose the appropriate liquid rinse-aid. 10. The factory chemical dispensing pump settings are only approximations; therefore, your chemical supplier must adjust the dispensers for the supplied product. 11.
  • Page 18 Initial Start-Up - 240HT Chemical Dispensing Pumps Priming the Chemical Dispensing Pumps The chemical dispensing pump supply lines must be primed before they will pump the chemicals into the machine. The 240HT features a 2-position PRIME push button located on the front control panel to prime the chemical dispensing pumps.
  • Page 19 MD240-HT - Initial Start-Up Chemical Dispensing Pumps Chemical Dispensing Pump Speed and Tank Fill Adjustments The chemical dispensing pump speeds are not set at the factory. Variations in the type of chemicals supplied by the chemical supplier always require that the supplier make final adjustments for the products supplied.
  • Page 20: Operation - 240Ht

    Operation - 240HT Operation Model 240HT Control Panel The illustrations below show the layout of the 240HT control panel and the final rinse pressure gauge. Normal Wash Mode instructions are on the next page. This machine has a Rinse Sentry feature to ensure the final rinse water temperature is maintained at a minimum of 180-195ºF/82-91ºC during the final rinse.
  • Page 21: Normal Wash Mode - 240Ht

    240HT - Operation Operation Normal Wash Mode Make sure the flexible drain hose and the flexible fill hose are not kinked then turn the water supply on. Close the glasswasher front door. Turn the power on at the main circuit breaker. Push the glasswasher Power Switch UP to turn the power ON.
  • Page 22: Rinse Sentry Mode - 240Ht

    Operation - 240HT Operation Model 240HT Rinse Sentry Mode The final rinse water temperature must be a minimum 180-195ºF/82-91ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, then the glasswasher will enter a Rinse Sentry Mode of operation.
  • Page 23: Cleaning -240Ht

    Cleaning - 240HT Cleaning Model 240HT After Each Meal Period or every 8 Hours of Operation Close the glasswasher door. Press the lighted power switch down to the OFF/DRAIN position. The power switch light will go out. The in-cycle light will illuminate and the glasswasher will drain, fill with water, perform 3 short cycles and then drain completely.
  • Page 24 240HT - Cleaning Cleaning Model 240HT At the End of the Day Perform Steps 1-9 on the previous page. Remove the lower rinse and wash spray arms. Disassemble the rinse arm, rinse arm pin and the retaining spacer. Inspect the rinse arm hub for wear. Contact a service agent to replace the hub if needed.
  • Page 25 Cleaning - 240HT At the End of the Day (continued) Using a small paper clip, clean the rinse arm nozzles. If the rinse arm needs cleaning, Use a flat blade screwdriver, remove the rinse arm end plugs and set them aside. Flush the inside of the rinse arm with fresh water and reassemble the rinse arm.
  • Page 26 Cleaning - 240HT Remove the wash arm assembly and flush with clean water. Inspect the wash arm bearings for wear. Contact a service agent to replace the bearing if needed. 10. Inspect the wash tank heating element, and tank probes for scale build-up. De-lime the machine in accordance with the chemical supplier instructions.
  • Page 27 240HT - Cleaning De-liming Minerals accumulate on the interior surfaces of the glasswasher. The removal of lime deposits is called de-liming and the glasswasher should be de-limed regularly. Inspect the machine interior for lime deposits. If de-liming is required, a de-liming agent should be used in accordance with the chemical supplier's instructions.
  • Page 28 240HT - Maintenance Maintenance Follow the maintenance schedules below to keep the glasswasher operating most efficiently. Daily Maintenance Make sure that the water supply is on and that the drain is not clogged. Check the temperature gauges and/or displays to ensure that they are operating. Make sure that dish racks are in good condition.
  • Page 29 Troubleshooting Troubleshooting 240HT Follow the troubleshooting guide below in the event that your glasswasher does not operate as expected. Perform the basic checks below before calling an authorized s ervice agent: Condition Cause Solution Glasswasher will not run. Door not closed. Close door completely.
  • Page 30 Blank Page This Page Intentionally Left Blank...
  • Page 31 240LT - Installation Electrical Connection Model 240LT WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.
  • Page 32: Installation - 240Lt

    Installation - 240LT Water Connection ATTENTION Plumbing connections must comply with national, local plumbing and sanitary codes. IMPORTANT Make sure that the flexible water supply and drain hoses are not kinked. The 240LT has a 7 ft./1.8 m flexible hot water fill hose with a 3/4" female garden hose connector.
  • Page 33: Drain Connection - 240Lt

    240LT - Installation Drain Connection ATTENTION Do not connect the drain hose to a disposer. The glasswasher will not drain correctly. This model has a 6ft. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[.09 m] above the finished floor. The drain hose is located at the rear of the glasswasher.
  • Page 34: Initial Start-Up - 240Lt

    Initial Start-up - 240LT Check List Model 240LT Make sure the glasswasher is permanently located. Make sure all utility connections are complete. Make sure the flexible drain hose and the hot water fill hose are not kinked. Remove any protective film from glasswasher. Check the interior for foreign material.
  • Page 35: Chemical Dispensing Pumps

    240LT - Initial Start-up Chemical Dispensing Pumps Model 240LT ATTENTION (For 240LT Model Only), 5.25% sodium hypochlorite (chlorine bleach) must be used as a sanitizing agent to provide a minimum concentration of 50 ppm in the final rinse. The 50 ppm concentration must be checked using chlorine test strips to make sure the proper concentration is maintained Wash Thermo Detergent...
  • Page 36 Initial Start-up - 240LT Chemical Dispensers Model 240LT Priming the Chemical Dispensing Pumps POWER PRIME START OFF / DRAIN TEMPERATURE Rinse-aid Detergent and Sanitizer Prime Switch Prime Switch There are two chemical dispenser prime push buttons on the 240LT. The first is labeled DET and SAN on the front control panel;...
  • Page 37 240LT - Initial Start-up Chemical Dispensers 240LT Chemical Dispensing Pump Speed and Tank Fill Adjustments NOTE: The chemical dispensing pump speeds are not set at the factory and variations in the type of chemicals supplied by the chemical supplier always require that the supplier make final adjustments for the products supplied.
  • Page 38: Operation - 240Lt

    Operation - 240LT 240LT Normal Wash Cycle POWER PRIME START OFF / DRAIN TEMPERATURE Cycle In-cycle Power ON Temperature Detergent and Sanitizer Rinse-aid Start Switch Light Gauge Prime Switch OFF/Drain Switch Prime Switch 240LT Control Panel Push the POWER switch up to the ON position. The switch illuminates and water enters the wash compartment.
  • Page 39 240LT - Operation 240LT Drain Operation Push the glasswasher POWER switch up to the ON position. The POWER switch illuminates and the machine fills with water. Press and hold the green START button for 1 second. Release the START switch. The glasswasher starts and the green cycle light illuminates.
  • Page 40: Cleaning -240Lt

    Cleaning - 240LT Cleaning The best preventative maintenance is keeping the glasswasher as clean as possible during regular use. A regular cleaning schedule will increase the life of the glasswasher and ensure the best washing results. CAUTION: Damage to the unit or improper operation may occur if components are not flushed and cleaned on a regularly scheduled basis.
  • Page 41 240LT - Cleaning Remove and clean the scrap screen by rinsing with clean water. Be sure to backflush the screen. Do not strike the screen on hard surfaces. Inspect the sump and remove any foreign material. Clean the pump intake screen. The pump intake screen is not removable. Reinstall the scrap screen.
  • Page 42 Cleaning - 240LT Cleaning Daily-End of the Day (continued) Using a small paperclip, clean the nozzles in the upper rinse piping. The rinse piping is not removable. Wipe the exterior of the glasswasher clean using a soft cloth and mild detergent. 10.
  • Page 43 240LT - De-liming De-liming Minerals accumulate on the interior surfaces of the glasswasher. The removal of lime deposits is called de-liming and the glasswasher should be de-limed regularly. Inspect the machine interior for lime deposits. If de-liming is required, a de-liming agent should be used in accordance with the chemical supplier's instructions.
  • Page 44: Maintenance - 240Lt

    Maintenance - 240LT Maintenance Schedule Follow the maintenance schedules below to keep the glasswasher operating most efficiently. Daily Maintenance Make sure that the water supply is on and that the drain is not clogged. Check the temperature gauge and ensure it is operating. Make sure that dish racks are in good condition.
  • Page 45 240LT - Troubleshooting Condition Cause Solution Dishwasher will not run. Door not closed. Close door completely. Main power OFF. Check breaker on panel. Dishwasher OFF. Turn dishwasher ON. Low or no water. Main water supply off. Open supply valve. Solenoid valve defective. Install repair kit or replace.
  • Page 46 Blank Page This Page Intentionally Left Blank...
  • Page 47: Service Replacement Parts

    Service Replacement Parts Service Replacement Parts Illustrations Page Wash Pump/Motor Assembly ..........................240HT - Booster Assembly ............................. Electrical Panel and Timer Board Assembly ......................240HT - Control Panel Assembly ........................... 240LT - Control Panel Assembly ..........................240HT - Wash, Rinse, and Drain Assemblies......................240LT - Wash, Rinse, and Drain Assemblies ......................
  • Page 48: Wash Pump/Motor Assembly

    Wash Pump/Motor Assembly...
  • Page 49 Wash Pump/Motor Assembly Item Part Description Qty. 0512340 SCREW, M4, PHIL.PAN HD. 0512341 IMPELLER, HOUSING COVER 114144 NUT, M6 (LEFT-HAND THREADS) 0501501 WASHER, LOCK 1/4" 0501478 WASHER, PLAIN 17/64" 0512345 IMPELLER 114139 SEAL, PUMP 110285 GASKET, PUMP 114137 PLATE, PUMP BACKING 0512101 MOTOR, PUMP ASSEMBLY COMPLETE 115V/60/1 107337...
  • Page 50: 240Ht - Booster Assembly

    240HT - Booster Assembly...
  • Page 51 Booster Assembly - 240HT Item Part Description Qty. 0509042 TANK, BOOSTER 0512185 BOLT, HEX FLANGE, 1/4-20 X 3/8" SST 0508817 PLUG, 1/8" HEX COUNTERSUNK 109985 SEAL, ELECTRIC HEATER FLANGE 111235-1 HEATER, 5/6.6KW 208-240V/60/1, 40ºF RISE 111233 HEATER, 7.5/10KW 208-240V/1/60, 70ºF RISE 111885 INSULATION, FISHPAPER 100003...
  • Page 52: Electrical Panel And Timer Board Assembly

    Electrical Panel and Timer Board Assembly...
  • Page 53 Electrical Panel and Timer Board Assembly Item Part Description Qty. 0503746 SCREW, 4-40 X 3/4" ROUND HEAD SST 113719 SWITCH, MAGNETIC REED 0313082 BRACKET, SWITCH ADJUSTMENT 100007 SCREW, 10-32 X 3/8" TRUSS HEAD 100778 SCREW, 1/4-20 X 3/8" TRUSS HEAD SST 0512373 FUSE, 4A, 250VAC 0512243...
  • Page 54: 240Ht - Control Panel Assembly

    240HT - Control Panel Assembly...
  • Page 55 Control Panel Assembly - 240HT Item Part Description Qty. 0313026 PANEL, LOWER FACIA 0513068 LABEL, FACIA 240HT 0512220 SWITCH, ROCKER DPST 125V NEON 0512107 THERMOMETER, 2" DIAL 0512226 SWITCH, ROCKER RND, SPDT MOMENTARY 0512232 LIGHT, INDICATOR, GREEN LED 2VDC 0512218 BUTTON, SWITCH GREEN 0512217 HOUSING, SWITCH...
  • Page 56: 240Lt - Control Panel Assembly

    240LT - Control Panel Assembly...
  • Page 57 Control Panel Assembly - 240LT Item Part Description Qty. 0313027 PANEL, FACIA LOWER 0513067 LABEL, FACIA 240LT 0512220 SWITCH, ROCKER, DPST 125V NEON 0512107 THERMOMETER, 2" DIAL 0512226 SWITCH, ROCKER RND SPDT MOMENTARY 0512232 LIGHT, INDICATOR, GREEN LED 2VDC 0512218 BUTTON, SWITCH GREEN 0512217 HOUSING, SWITCH...
  • Page 58: 240Ht - Wash, Rinse, And Drain Assemblies

    240HT - Wash, Rinse, and Drain Assemblies See illustration on pg. 56-57 for detailed view See illustration on pg. 56-57 for detailed view...
  • Page 59 Wash, Rinse, and Drain Assemblies - 240HT Item Part Description Qty. H36275 SPINDLE, RINSE ARM H190663 BUSHING, RINSE ARM H37149 NOZZLE, RINSE ARM 0512843 CAP, RINSE ARM, 5/16-24 H34998 NUT, SPACER 0712749 BEARING, ASSEMBLY, WASHARM 0512124 SHAFT, LOWER 0512066 HUB, LOWER WASHARM 0512322 CLAMP, HOSE 1-13/16"...
  • Page 60: 240Lt - Wash, Rinse, And Drain Assemblies

    240LT - Wash, Rinse, and Drain Assemblies See illustration on pg. 58-59 for detailed view See illustration on pg. 58-59 for detailed view...
  • Page 61 Wash, Rinse, and Drain Assemblies - 240LT Item Part Description Qty. 0512129 NUT, WASHARM 0712749 BEARING ASSEMBLY, WASHARM H420548 WASHARM ASSEMBLY (INCLUDES ITEM 2) 0512125 SHAFT, LOWER F&D 0512066 HUB, LOWER WASHARM D500615 FLANGE, PUMP SUCTION D80208 GASKET, PUMP SUCTION D500603 ELBOW, PUMP SUCTION D80305...
  • Page 62: Wash Tank, Heater And Scrap Screen

    Wash Tank, Heater and Scrap Screen...
  • Page 63 Wash Tank, Heater, and Scrap Screen Item Part Description Qty. 0512136 SCREEN, SCRAP 0512169 HEATER, 120VAC, 750W, C/W NUT-GASKET 0512426 HEATER, 240VAC, 2KW, C/W NUT-GASKET 0508872 ADAPTER, THERMOMETER 0501836 O-RING 201029 NUT, LOCK 1/2" NICKLE-PLATED 113604 THERMOSTAT, FIXED HIGH LIMIT 212ºF 108954 NUT, GRIP 6-32 W/NYLON INSERT SST 0512920...
  • Page 64: 240Ht - Drain Manifold And Fill Solenoid Valve Assembly

    240HT - Drain Manifold and Fill Solenoid Valve Assembly...
  • Page 65 Drain Manifold and Fill Solenoid Valve Assembly - 240HT Item Part Description Qty. 0512133 O-RING, 2-1/8" OD X 1-34" ID X 3/16" SILICON 0712368 MANIFOLD, DRAIN ASSY. FWR (Includes Items 2-11) 0512128 SHAFT, DRAIN FLAP 0512126 SPRING, TORSION 104833 SCREW, 6-32 X 3/8" RD. HD. SLOTTED SST 0712123 MOTOR, DRAIN 115V C/W PIN 0512130...
  • Page 66: 240Lt - Drain Manifold And Fill Solenoid Valve Assembly

    240LT - Drain Manifold and Fill Solenoid Valve Assembly...
  • Page 67 Drain Manifold and Fill Solenoid Valve Assembly - 240LT Item Part Description Qty. 0512133 O-RING, 2-1/8" OD X 1-34" ID X 3/16" SILICON 0712367 MANIFOLD, DRAIN ASSY. FWR (Includes Items 2-11) 0512128 SHAFT, DRAIN FLAP 0512126 SPRING, TORSION 104833 SCREW, 6-32 X 3/8" RD. HD. SLOTTED SST 0712123 MOTOR, DRAIN 115V C/W PIN 0512130...
  • Page 68: 240Ht - Vacuum Breaker And Rear Piping Assembly

    240HT - Vacuum Breaker and Rear Piping Assembly To Pressure Gauge From Rinse-aid Pump From Detergent Pump From Drain Pump Drain...
  • Page 69 Vacuum Breaker and Rear Piping Assembly - 240HT Item Part Description Qty. 100500 VACUUM BREAKER, 1/2" BRONZE (Includes Item 2) 0508366 KIT, REPAIR VACUUM BREAKER 1/2" 201029 NUT, LOCK 1/2" NICKLE PLATED 0312190 BRACKET, VACUUM BREAKER 0501501 WASHER, SPLIT LOCK 1/4" SST 100003 NUT, HEX 1/4"...
  • Page 70: 240Lt - Fill Chute And Rear Piping Assembly

    240LT - Fill Chute and Rear Piping Assembly From Manifold From Manifold From Fill From Detergent Pump Valve From Rinse-Aid Pump Drain From Sanitizer Pump...
  • Page 71 Fill Chute and Rear Piping Assembly - 240LT Item Part Description Qty. 0509048 GASKET, INLET CHUTE 0508867 CHUTE, INLET 0507709 WASHER, FLAT #10 SST 0503722 NUT, HEX 10-32 SST 0502666 HOSE, 1/8" ID X 1/4" OD (RINSE AID & SANITIZER) 0502667 HOSE, 1/4"...
  • Page 72: 240Ht/240Lt - Panel Assembly

    240HT/240LT - Panel Assembly...
  • Page 73 Panel Assembly - 240HT/240LT Item Part Description Qty. 0501412 SCREW, 10-32 X 3/8" TRUSS SLOTTED, SST 0313083 PANEL, REAR LOWER 0501501 WASHER, SPLIT LOCK 1/4" SST 0501539 NUT, HEX 1/4-20 SST 0313029 RAIL, TRAY RH 0313030 RAIL, TRAY LH 0501873 LEG, NP W/SST HEX FOOT 0313076 PANEL, LOWER FRONT (240HT ONLY)
  • Page 74: Door Assembly

    Door Assembly...
  • Page 75 Door Assembly Item Part Description Qty. 0713153 DOOR, WELDED ASSY. 0513044 NUT, COUPLING 1/4-20 X 7/8" sst 0313033 BRACKET, HINGE TANK LS 0512185 BOLT, HEX HEAD FLANGE, 1/4-20 X 3/8" SST 100778 SCREW, 1/4-20 X 3/8" TRUSS HEAD SST 0313033-1 BRACKET, HINGE TANK RS 0513059 HOLDER, MAGNET...
  • Page 76: 240Ht- Chemical Dispensing Pumps

    240HT - Chemical Dispensing Pumps Detergent Pump Yellow Rollers Pink Rollers To Injection Point Check squeeze tubes, Items 9 and 13, for wear every 6 months. Rinse-aid Pump To Injection Point...
  • Page 77 Chemical Dispensing Pumps - 240HT Item Part Description Qty. 0501869 STRAINER 0306363 TUBE, 1/2" ID X 11-7/8" LG. STIFFENER 0502666 HOSE, 1/8" ID X 1/4" OD PVC 0505483 LABEL, RINSE-AID 112883-1 TUBING, 1/8" OD X 1/16" ID (RINSE-AID) 0512325 PUMP HEAD KIT, RINSE AID (PINK ROLLERS) 0512369 CLAMP, HOSE 0501519...
  • Page 78: 240Lt - Chemical Dispensing Pumps

    240LT - Chemical Dispensing Pumps Check squeeze tube Item 3, for wear every 6 months. Yellow Rollers To Injection Point To Injection Point To Injection Point...
  • Page 79 Chemical Dispensing Pumps - 240LT Item Part Description Qty. 0510870-1 GEARMOTOR, DETERGENT 115V/60/1 0503756 MOTOR, INJECTOR PUMP 115V/60/1 114202 TUBE, PUMP 3/16" ID X 3/8" OD X 8-1/4" LG. 114203 PUMP HEAD KIT, DETERGENT (YELLOW ROLLERS) 0512369 CLAMP, HOSE 0501519 TIE, CABLE 4"...
  • Page 80: Dish Racks

    Dish Racks, Line Strainer, PRV...
  • Page 81 Dish Racks, Line Strainer, PRV Item Part Description Qty. 101273 RACK, SILVERWARE FLAT-BOTTOM 101285 RACK, PLATE & TRAY, PEG 104421 STRAINER, LINE 1/2" BRONZE (240HT) 108265 PRESSURE REDUCING VALVE 1/2" (240HT)
  • Page 82: Electrical Schematic - 240Ht

    240HT - Electrical Schematic SINGLE PHASE 115-208/230V 60HZ TO CUSTOMERS DISCONNECT SWITCH PER LOCAL ELECTRICAL CODES WHTR HC1 NC 115 V 1HTR BOOSTER HEAT 208/230 VAC WASH PUMP 40° RISE 70° RISE DRAIN PUMP DETERGENT FILL/RINSE DRAIN VALVE OPEN DRAIN VALVE CLOSED RINSE TEMPERTURE SENSOR WASH TEMPERTURE SENSOR DRAIN PUMP...
  • Page 83: Electrical Schematic - 240Lt

    Electrical Schematic - 240LT TO CUSTOMERS DISCONNECT SWITCH PER LOCAL ELECTRICAL CODE 115/1PH 60HZ WHTR CPS 2 CPS 1 TIMER BOARD 115 V WASH PUMP SANITZER DETERGENT FILL/RINSE DRAIN VALVE OPEN MINIMUM CIRCUIT AMPACITY 15 AMPS DRAIN VALVE CLOSED MAXIMUM OVERCURRENT PROTECTION 15 AMPS SANITIZER CIRCUIT BOARD...
  • Page 84: Timer Chart

    Timing Charts TIME (SEC.) 1 WASH PUMP DRAIN PUMP RINSE VALVE 240HT DET PUMP RINSE AID PUMP DRAIN VALVE (CLOSED) Timer Bd. Potentiometers TIMING CHART FOR FRESH WATER RINSE MINIMUM MAXIMUM FILL VALVE 20 SEC. 55 SEC 0 SEC. 12 SEC. DET.

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