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American-Lincoln
OPERATOR'S
MANUAL &
PARTS LIST
Beginning with Serial No. 585682
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: American-Lincoln, Inc., 1100 Haskins Road, Bowling Green, Ohio 43402
Part no. 2-86-00145
1996 American-Lincoln
3366/3366XP
POWER SWEEPER
®
®
ISO 9001
U L
®
#
FILE A2287
Printed in the U.S.A.
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Summary of Contents for American-Lincoln 3366
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Page 1: Parts List
FILE A2287 All directions given in this book are as seen from the operator's position at the rear of the machine. For new books, write to: American-Lincoln, Inc., 1100 Haskins Road, Bowling Green, Ohio 43402 ® Part no. 2-86-00145 1996 American-Lincoln Printed in the U.S.A. -
Page 2: Table Of Contents
USE & CARE OF LP TANKS ........................1-27 CHANGING MACHINE LP TANKS ......................1-27 STORAGE OF LP FUEL TANK ......................... 1-27 MAINTENANCE SERVICE CHART FOR 3366 ....................1-28 HOW TO SWEEP .............................. 1-31 GENERAL MACHINE MAINTENANCE ......................1-32 LUBRICATION ............................1-32 HOW TO OPEN THE ENGINE COVER .................... - Page 3 Hopper Lift System (Low Dump) ....................... 2-12 Steering Gear & Rear Drive System ......................2-14 Forward/Reverse Control .......................... 2-16 Brake & Front Wheel Assembly ........................ 2-18 Brake Control Linkage ..........................2-20 Main Broom Lift Mechanism ........................2-22 Main Broom ............................... 2-24 American-Lincoln 3366XP...
- Page 4 Hot Water Heater (Cab) Perkins Diesel ....................3-24 Lights Option ............................. 3-26 Turn Signal & Brake Light Options ......................3-28 Side Broom Light ............................3-30 Warning Light Option ..........................3-32 Warning Light Option w/ Overhead Guard ....................3-34 American-Lincoln 3366XP...
- Page 5 Ford 423 LP System (OHG Carburetor) ....................3-64 Ford 413 LP System ..........................3-66 Pulse - Air³ ..............................3-68 Pulse – Air³ - Electrical Schematic ......................3-70 Pulse – Air³ - Hydraulics ..........................3-72 Index ................................3-73 Warranty ................................3-77 American-Lincoln 3366XP...
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Page 6: Machine Specifications
Features side broom lift, independent broom angle and height adjustment for wear compensation and nylon fiber broom. Dust Control System Twin quick change treated pleated paper type panel air filters (85 square feet or 7.9 square meters) with a 9 inch (22.9 cm.) hydraulically driven vacuum impeller. American-Lincoln 3366XP... - Page 7 Minimum aisle width for 180° turn 120 inches (304.8 cm.) WEIGHT 3366 Gas Variable Dump 3700 lbs. (1678 Kg.) 3366 Gas Variable Dump w/Crate 4200 lbs. (1905 Kg.) ENGINE DATA FORD - VSG 413 Bore and Stroke 2.91 x 2.97 in. (7.39 x 7.54 cm.) Oil Capacity 3.5 quarts (3.3 liters)
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Page 8: Machine Dimensions
MACHINE DIMENSIONS 120.0" max. 304.8 63.0" 59.5" 160.0 151.1 45.2" 35.8" 114.8 90.9 97.0" 246.4 30.2" 30.2" 76.7 76.7 70.5" 179.1 C-0100 American-Lincoln 3366XP... -
Page 9: Standard Hardware & Torque Values
C = Coarse Thread F = Fine Thread * = Torque values for #6 through 1/4 are lb./in. All others are lb./ft. NOTE Decrease the torque by 20% when using thread lubricant The torque tolerance is ± on torque values. C2000/9905 American-Lincoln 3366XP... -
Page 10: Hydraulic Torque Requirements
Parts must be lightly oiled with hydraulic fluid. O-RING SIZE CHART Description Part Number I.D. Width O.D. 0.07 0.441 O-ring Seal Tube Size 4 0.301+0.005 2-00-04962 O-ring Seal Tube Size 8 0.629 2-00-04963 0.489+0.005 0.07 O-ring Seal Tube Size 12 2-00-04964 0.739+0.005 0.07 0.879 American-Lincoln 3366XP... -
Page 11: Decimal-Metric Conversion Table
21.8281 0.375 9.5250 0.875 22.2250 0.390625 9.9219 0.890625 22.6219 0.40625 10.3188 0.90625 23.0188 0.421875 10.7156 0.921875 23.4156 0.4375 11.1125 0.9375 23.8125 0.453125 11.5094 0.953125 24.2094 0.46875 11.9063 0.96875 24.6063 0.484375 12.3031 0.984375 25.0031 12.7000 1.0000 25.4000 C-2001 1-10 American-Lincoln 3366XP... -
Page 12: Machine Operation
FIGURE 1 Unpacking and Preparing the Machine for Operation YOUR MODEL 3366 POWER SWEEPER HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE WITHOUT READING THE FOLLOWING INSTRUCTIONS. 1. Uncrate the machine and carefully remove from skid to prevent damage. -
Page 13: Safety Instructions
RIES. -Always deflate a tire and wheel assembly completely before removing it from the vehicle for servicing. -An under inflated tire is one inflated to 80% or less of recommended air pressure. -Never use mismatched tire/rim components. 1-12 American-Lincoln 3366XP... -
Page 14: Operation Of Controls And Gauges
When the key is in the accessory position the gauge will register approx. 12 volts. The meter will indicate approx. 13 to 14.5 volts when the engine is running. This indicates that the alternator is working correctly. American-Lincoln 1-13 3366XP... -
Page 15: Hydraulic Fluid Sight Glass
20 to 30 seconds after it has been pushed. When the shaker motors have been activated, the brooms and impeller fan will stop. The shaker motors will only operate with the hopper in the “SWEEP” position. 1-14 American-Lincoln 3366XP... -
Page 16: Right Side Broom Lift And Power Control
The turn signal option is located on the steering column and works as automotive turn signals work, forward on the lever for right and back on the lever for left. The 4 way flasher will activate when the turn signal lever is pulled out. American-Lincoln 1-15 3366XP... -
Page 17: Foot Brake
The alarm makes a loud audible noise when the machine is being driven in reverse. SEAT CONTROL See Figure 2 This lever is located on the right of the seat. This lever allows the seat to be adjusted forward or back when the lever is moved. 1-16 American-Lincoln 3366XP... -
Page 18: Parking Brake
10 to 15 seconds. When a further attempt is made to start the engine, keep the glow plugs energized while starting and for a few seconds after the engine has fired until it is running smoothly. American-Lincoln 1-17... -
Page 19: Hopper Lift/Side Broom Lever
The choke governs the mixture of air and fuel during the combustion cycle of the engine operation. The choke should be pulled out during the start of the engine and then gradually pushed back in after the engine warms up. 1-18 American-Lincoln 3366XP... -
Page 20: Work Light Switch - (Options)
LOW OIL SHUTDOWN This engine is equipped with a low oil pressure shutdown. If the engine oil pressure drops too low, the engine will shut down. Add engine oil until the oil is brought up to the correct level. American-Lincoln 1-19 3366XP... -
Page 21: Operating Instructions
CONTROL PEDAL WITH HEEL INTO NEUTRAL. 2. Depress the foot brake. 3. Turn Broom Fan Switch off. 4. Put the broom controls (Side and Main) in the “UP” position. 5. Push engine throttle down. Turn key to “OFF.” 6. Set parking brake. 1-20 American-Lincoln 3366XP... -
Page 22: Post Operation Check List
7. Pull the hopper rotation and dump lever to the “RETURN” position and the hopper will automatically rotate and lower to its proper position. WARNING Never turn off the engine with the hopper in the lifted position. American-Lincoln 1-21 3366XP... -
Page 23: Towing Instructions
The Filter Panel can be periodically removed from the hopper and blown off with compressed air (not to exceed 100 P.S.I.) or cleaned with soap and water. (Do not attempt to use Filter Panels that have not dried completely.) 1-22 American-Lincoln 3366XP... -
Page 24: Dust Control System
Overlapping, multiple high energy gas jets automatically reverse and flush clean the filter to maintain a rela- tively constant hopper air flow. Energy for the filter cleaning gas multi-jets is from an engine driven compres- sor. Compressed air at 35/40 PSIG provides filter cleaning sequence and cleaning time lapse. American-Lincoln 1-23 3366XP... - Page 25 This permits the compressed air to vent from the pilot valve stepper to the atmosphere. The stepper is reset for the next flushing cycle by gas permanently accumulated in the rod end of the stepper piston barrel. The gas accumulator charges each time the stepper cycles. 1-24 American-Lincoln 3366XP...
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Page 26: Lp Powered Machine
3. Check the regulator. Momentarily press fuel primer on the regulator cover to bleed air out of the system. See Figure 15. 4. Start the engine. LPG INLET WATER VAPOR PLUG OUTLET P-4563A MOUNTING HOLES P4563a FIGURE 15 American-Lincoln 1-25 3366XP... -
Page 27: Lp Fuel Tanks
LP gas pressure to the level required by the carburetor. From the secondary regulator, it is piped to the carburetor where the LP fuel is finally metered into the air flow which is sent to the combustion chamber. 1-26 American-Lincoln 3366XP... -
Page 28: Use & Care Of Lp Tanks
While machines are being repaired inside a building, the shut-off valve on the tanks must be closed, except when the engine must be operated. American-Lincoln 1-27 3366XP... - Page 29 SERVICE CHART 1,7,19 4,13,29 3,36,37,38 16,35 16,35 C0260 1-28 American-Lincoln 3366XP...
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Page 30: Service Chart
Perform recommended engine maintenance (See engine manual) EVERY 500 HOURS 36. Clean hydraulic reservoir 37. Clean hydraulic intake strainer 38. Change hydraulic fluid Perform recommended engine maintenance (See engine manual) LP = LP Gas G = Gas D = Diesel American-Lincoln 1-29 3366XP... - Page 31 9. Check and clean multi-jet heads for caked dust in ports EVERY 2000 HOURS 10. Check hopper filter for dust leakage EVERY 5000 HOURS 11. Check exhaust valve seals for rupture and replace if needed 12. Check stepper seals for wear and replace if needed 1-30 American-Lincoln 3366XP...
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Page 32: How To Sweep
18. NOTE Replace main broom when bristles are reduced to 2-inch length. To order replacement brooms, see MAIN BROOM. Replace side broom when bristles are reduced to 3-inch length. To order replacement brooms see SIDE BROOM. American-Lincoln 1-31 3366XP... -
Page 33: General Machine Maintenance
1. To open the cover, push the engine cover latch lever toward the front of the machine. 2. Swing the cover over. C0188 FIGURE20 1-32 American-Lincoln 3366XP... -
Page 34: Hydraulics
6. Close the engine cover. HYDRAULIC OIL COOLER The hydraulic oil cooler is located next to the radiator. The cooler can be accessed by opening the engine cover. The oil cooler core must be kept clear of debris and dust. American-Lincoln 1-33 3366XP... -
Page 35: How To Clean The Hydraulic System
FILTER ELEMENT 4. Put the filter element on threaded nipple of the filter assembly. Turn the filter clockwise, until it is hand tight. 5. Wipe clean any hydraulic reservoir fluid spills. HAND TIGHTEN P4506b FIGURE 22 1-34 American-Lincoln 3366XP... -
Page 36: Hydraulic Schematic- Variable Dump
HYDRAULIC SCHEMATIC- VARIABLE DUMP American-Lincoln 1-35 3366XP... -
Page 37: Hydrualic Schematic - Low Dump
HYDRAULIC SCHEMATIC - LOW DUMP C1447/9602 1-36 American-Lincoln 3366XP... -
Page 38: How To Replace The Main Broom
27) will have to be adjusted. The frame is supported by two flange bearings (part number 22). These bearings are located inside the broom doors. The carriage bolts (part number 23) on the two end flanges will have to be loosened. The frame can then be leveled and the bolts tightened. American-Lincoln 1-37 3366XP... -
Page 39: How To Adjust Main Broom Wear Pattern
The rear flap must be maintained 1/16" (16 cm.) above the floor. All flaps should be replaced when worn or damaged to such an extent that they cannot perform their normal function. 1/16" SET DOOR FLAP EVEN WITH FLOOR P4488a FIGURE 24 1-38 American-Lincoln 3366XP... -
Page 40: Cdc Maintenance
5 to 8 seconds. Too sudden release of the case vent will continue unstable valve action. Delayed release of the case vent port will overcharge the accumulator to single stroke the exhaust valve pilot. Correct this condition by pushing the stepper accumulator vent valve. American-Lincoln 1-39 3366XP... -
Page 41: Cdc Exhaust Pilot Valve
2. Tilt the hopper forward until it is over the bumper. 3. Unscrew the clamp ring on the filter. 4. Remove the dust cap. 5. Empty the dust cap. 6. Remove the filter wing nut. 7. Gently pull the filter element out of the filter housing. 1-40 American-Lincoln 3366XP... - Page 42 10. After cleaning the air filter element (8-24-04106), inspect it for damage by placing a bright light inside. The slightest rupture requires replacement of the filter. Clean and inspect the ends of the element. They should be unbroken and flexible. Remember, the element must be replaced after it has been cleaned three times. American-Lincoln 1-41 3366XP...
- Page 43 13. Reset filter monitor after any filter service. 14. Retract the hopper. TENSION KNOB PARKING PULL ROD BRAKE BRAKE LEVER SPRING BRAKE PEDAL AXLE NUT BRAKE ADJUSTER P4718 FIGURE 31 1-42 American-Lincoln 3366XP...
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Page 44: Brake Adjustment
Step back while the pressure is released from the cooling system. When you are sure all the pressure has been released, press down on the cap (still with a cloth), turn and remove it. American-Lincoln 1-43... -
Page 45: Radiator
To clean the terminals and connectors, use a terminal and connector cleaning tool. WARNING NEVER allow the soda solution to enter the cells. This will permanently discharge the battery. BATTERY ACCESS DOOR P4694 FIGURE 33 1-44 American-Lincoln 3366XP... -
Page 46: Gas Tank
1. Loosen the mounting hardware at the steering pivot bracket. 2. Rotate the rear wheel yoke to a 90° full left turn posi- STEERING PIVOT tion. Be sure the cylinder is fully extended. BRACKET 3. Tighten the mounting hardware. ADJUSTMENT C0137 FIGURE 36 American-Lincoln 1-45 3366XP... -
Page 47: Lp Gas System
The pneumatic wheels should be maintained at an inflation pressure of 100 PSI. Since the wheel rims are of a split rim construction, the outer bolt circle maintains the wheel assembly in one piece when the wheels are demounted from the machine. WARNING Fully deflate tires before removing the rim bolts. 1-46 American-Lincoln 3366XP... -
Page 48: Electrical Schematic Ford 413 Engine
ELECTRICAL SCHEMATIC FORD 413 ENGINE C0580 1-47 American-Lincoln Technology 3366XP Operator’s Manual... -
Page 49: Electrical Connection Diagram Ford 413 Engine
LEFT FRONT TURN SIGNAL ROTATING 12 V FLASHING BATTERY LEFT TAIL & BRAKE LIGHT BACK-UP ALARM STARTER MOTOR 360º FLASHING WORK LIGHT CARB SOL. LEFT REAR TURN SIGNAL 51 AMP STROBE ALTERNATOR (PRESESTOLITE) GAS ONLY OPTIONS OPTION American-Lincoln 1-48 3366XP... -
Page 50: Electrical Schematic Ford 423 Engine
ELECTRICAL SCHEMATIC FORD 425 ENGINE American-Lincoln 1-49 3366XP... -
Page 51: Electrical Connection Diagram Ford 423 Engine
ELECTRICAL CONNECTION DIAGRAM FORD 425 ENGINE American-Lincoln Technology 1-50 3366XP Operator’s Manual... -
Page 52: Electrical Schematic Perkins Engine
ELECTRICAL SCHEMATIC PERKINS ENGINE 1-51 American-Lincoln 3366XP... -
Page 53: Electrical Connection Diagram Perkins Engine
LEFT REAR TURN SIGNAL LEFT REAR TURN SIGNAL PRESSURESTAT PRESSURESTAT (NC) (NC) (NO) (NO) STROBE STROBE (NC) (NC) GAS ONLY GAS ONLY AUTOMATIC AUTOMATIC OVERRIDE OVERRIDE (NO) (NO) TO WARNING LIGHT TO WARNING LIGHT P4661A OPTIONS OPTIONS ALARMSTAT ALARMSTAT 1-52 American-Lincoln 3366XP... -
Page 54: Hardware Abbreviations
= Square Head Setscrew = Knurled Cup Point Setscrew -KCP = Cup Point Setscrew = Oval Point Setscrew = Full Dog Point Setscrew -FDP = Half Dog Point Setscrew -HDP = Flat Point Setscrew = Cone Point Setscrew -COP C-2004 American-Lincoln 1-53 3366XP... -
Page 55: Ordering Parts
Parts may be ordered from American-Lincoln authorized distributors. Parts may be ordered from American-Lincoln authorized distributors. Record the information from the American-Lincoln serial plate to avoid Record the information from the American-Lincoln serial plate to avoid delays in filling your order: delays in filling your order: MODEL NO. -
Page 56: Notes
NOTES American-Lincoln 1-55 3366XP...
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