American-Lincoln 6150 Instructions For Use Manual
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American-Lincoln 6150 Instructions For Use Manual

Power sweeper
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Instructions for Use
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your machine could result in injury
to you or to other personnel; damage to the machine or to other property could occur as well. You must have
training in the operation of this machine before using it.
All directions given in this book are as seen from the operator's position at the rear of the machine.
Form Number 56041704
American-Lincoln
6150
6150
POWER SWEEPER
Revised 3/07
English
FORM NO. 56041704 - 1

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Summary of Contents for American-Lincoln 6150

  • Page 1 6150 POWER SWEEPER Instructions for Use READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel;...

  • Page 2: Table Of Contents

    HYDRAULIC RESERVOIR LEVER SIGHT GAUGE ................20 MAIN BROOM COMPARTMENT DOORS ..................20 SEAT COMPARTMENT COVER ......................20 SEAT COMPARTMENT LATCH ......................21 BATTERY CHARGING CONNECTOR ....................21 HELPFUL HINTS FOR SWEEPING ....................22 2 - FORM NO. 56041704 American-Lincoln 6150...
  • Page 3 DUST FLAPS ............................33 TO CHECK THE DUST FLAPS ......................33 TO ADJUST THE DUST FLAPS ......................33 BATTERY SERVICE ..........................34 BATTERY CHARGING INSTRUCTIONS .................... 34 TO CHARGE THE MOTIVE POWER BATTERIES ................35 American-Lincoln FORM NO. 56041704 - 3 6150...

  • Page 4: Machine Specifications

    Fully Power Steering with single rear wheel steer. BRAKES Foot operated drum brakes on front wheels. Hand operated parking brake. When engaged, parking brake locks the brake foot pedal in the down position. 4 - FORM NO. 56041704 American-Lincoln 6150...
  • Page 5 Vacuumized Right Curb Broom Strobe Amber Light Dual Curb Brooms Arm Rests & Seat Belts Safety Tape Stainless Steel Hopper Hopper Fire Safety Sensor Back-Up Alarm Solid Cushion Tires Wet Sweep By-Pass Rear Work Light American-Lincoln FORM NO. 56041704 - 5 6150...

  • Page 6: Machine Dimensions

    MACHINE DIMENSIONS 77.75" 197 cm 53.00" 135 cm 54.75 " 139 cm 88.00 " WARNING 223 cm MODEL NO. SERIAL NO. 60.00 " 147 cm C-0725 87.00 " 221 cm 6 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 7: Machine Preparation

    “DOWN” position. If fl uid is required add HYDRAULIC FLUID ONLY. Use Ford Automatic Transmission Fluid Type “F”. ^For Gas/LP/Diesel Machines Only *For Battery Machines Only American-Lincoln FORM NO. 56041704 - 7 6150...

  • Page 8: Safety Precautions

    You must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK. WARNING Do not operate this machine unless it is completely assembled. WARNING Do not use this machine as a step or furniture. 8 - FORM NO. 56041704 American-Lincoln 6150...
  • Page 9 This equipment must be reinstalled before the sweeper is placed back in operation. WARNING The hopper could lower unexpectedly and cause personal injury. Engage the hopper safety arm before working under the hopper. American-Lincoln FORM NO. 56041704 - 9 6150...

  • Page 10: Sweeper Controls/Instruments

    To turn on the choke for “Cold” starting, pull “UP” on the control. To turn off the choke once engine has been started gradually push the control “DOWN”. 10 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 11: Key Switch

    The key switch must be in the “I” position for the fuel gauge to work. The fuel gauge is not included on machines that use Battery or FUEL Liquid Propane fuel. C0703/0005 C0703 FIGURE 4 American-Lincoln FORM NO. 56041704 - 11 6150...

  • Page 12: Foot Brake

    ADJUSTMENT With the holes aligned at the desired height, insert C-0706 the adjustment pin ADJUSTMENT HOLES 5. Reinstall the hairpin cotter. C0706 FIGURE 7 12 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 13: Warning Bank

    The dump door light will illuminate when the dump door is not fully open. The light warns the operator to open the hopper dump door completely before sweeping. Do not sweep when the light is illuminated. American-Lincoln FORM NO. 56041704 - 13 6150...

  • Page 14: Seat Position Adjustment

    Charge the batteries when the needle drops into the red zone while operating the machine, Do not operate the machine if the needle stays in the red zone. Operating the sweeper with discharges batteries with degrade battery life. C-0718 C0718 FIGURE 11 14 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 15: Filter Shaker Switch

    To turn on the main broom and the side broom, move the lever fully backwards. To turn off the brooms and provide hydraulic power to the C-0719 hopper lift system place the lever in the center position. C0719 FIGURE 14 American-Lincoln FORM NO. 56041704 - 15 6150...

  • Page 16: Side Broom Lever

    The main broom adjustment is located under the left side of MAIN BROOM the instrument panel. ADJUSTMENT To Adjust the main broom height turn the threaded knob. C-0721 C0721 FIGURE 16 16 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 17: Hopper Door Lever

    fi lter baffl e and hopper debris compartment. The debris door must C-0724 be closed while sweeping. Failure to close the door completely will cause poor dust control while sweeping. C0724 FIGURE 19 American-Lincoln FORM NO. 56041704 - 17 6150...

  • Page 18: Dust Baffle

    For Safety Always Empty Hopper Before Servicing. ENGAGE MODEL NO. SERIAL NO. TO ENGAGE THE SAFETY ARM: 1. Empty hopper. 6150 2. Set the parking brake. 3. Raise the hopper. 4. Lift safety arm to engage the slot on the hopper C-0727 frame.

  • Page 19: Filter Panel Latch

    To open the cover, lift the cover latch lever up. Swing the cover open. The cover will latch automatically when the cover is closed. After closing the engine cover, check to be certain the latch has fully engaged. C-0779 C0779 FIGURE 25 American-Lincoln FORM NO. 56041704 - 19 6150...

  • Page 20: Hydraulic Reservoir Lever Sight Gauge

    MODEL NO. SERIAL NO. batteries. Use the safety latch to hold the cover open American-Lincoln while charging the batteries. On Gas/Diesel/LP powered machines the seat compartment contains the fuel tank. c0731/0005 C0731 FIGURE 28 20 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 21: Seat Compartment Latch

    To prevent serious injury or possible property damage, turn key switch to “O” position before disconnecting battery cable from machine charging or service. C0730 FIGURE 30 American-Lincoln FORM NO. 56041704 - 21 6150...

  • Page 22: Helpful Hints For Sweeping

    Replace side broom when bristles fail to sweep debris into the path of the main broom. To order replacement brooms, see appropriate PARTS LIST and follow instructions in the SIDE BROOM section of this manual. 22 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 23: Operating Instructions

    LP tanks are present. WARNING Do not run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison. Do not operate the engine without adequate ventilation. American-Lincoln FORM NO. 56041704 - 23 6150...

  • Page 24: Instructions Before Starting

    3. Check the regulator. Momentarily press fuel primer on the regulator cover to bleed air out of the system. 4. Adjust the throttle to a low engine speed setting. 5. Turn key to “START” position until engine starts, then release. (The key switch will return to the “ON” position.) 24 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 25: To Start Diesel Engine

    4. Place the broom controls (Side and Main) in the “UP” position. 5. Move the Broom Control lever to the center “OFF” position. 6. Adjust the throttle to a low engine speed setting. 7. Set parking brake. American-Lincoln FORM NO. 56041704 - 25 6150...

  • Page 26: To Empty Debris Hopper

    12 AWG cord with ground, properly wired, in good electrical condition and keep it as short as possible. Locate all cords so that they cannot be stepped on, tripped over, or otherwise subjected to damage or stress. 26 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 27: Machine Storage

    The specifi c gravity of the electrolyte should measure 1.285 when fully charged. Check items for proper operation. If service is required, please contact an authorized American-Lincoln distributor. American-Lincoln FORM NO. 56041704 - 27...

  • Page 28: Service Chart

    SERVICE CHART 9,10,20,32,27 9,10,20,32,27 12,14,34 12,14,34 1,16 1,16 4,21 4,21 3,36,37,38 3,36,37,38 2,17,19 2,17,19 11,20 11,20 13,22 13,22 23,25 23,25 WARNING MODEL NO. SERIAL NO. American-Lincoln C1251 28 - FORM NO. 56041704 American-Lincoln 6150...
  • Page 29 34. Perform recommended engine maintenance (See engine manual) EVERY 500 HOURS 36. Clean hydraulic reservoir 37. Clean hydraulic intake strainer 38. Change hydraulic fl uid 39. Perform recommended engine maintenance (See engine manual) American-Lincoln FORM NO. 56041704 - 29 6150...

  • Page 30: Service Instructions

    The frame is supported by two plates located inside the broom doors. The carriage bolts (part number 2-00-05187) that secure the plates to the frame will need to be loosened. The frame can then be leveled and the bolts retightened. 30 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 31: Side Broom

    4. Disassemble the fl ange from the broom by removing the screws that hold the fl ange to the broom. 5. Assemble the fl ange to the replacement Broom and fasten using the hardware removed. 6. Install the replacement broom on the shaft and insert the lockpin. American-Lincoln FORM NO. 56041704 - 31 6150...

  • Page 32: Hopper

    fi lter pleats. Be careful to not damage the fi lter media while cleaning. The fi lter can be cleaned with a solution of soap and water. If this cleaning method is used do not use the fi lter until it is completely dried. 32 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 33: To Change The Dust Control Filter

    2. Loosen the Flap retaining screws and adjust the fl ap to clear the fl oor and leave a 1/16” to 1/8” Gap. 3. Tighten Flap retaining screws while holding fl ap in position. 4. Drive sweeper on a smooth surface and recheck the fl aps for proper fl oor clearance. American-Lincoln FORM NO. 56041704 - 33 6150...

  • Page 34: Battery Service

    The batteries need to be charged when the needle stays in the “red” zone while the machine is being operated. When charging batteries, only use the quick disconnect provided. Use the quick disconnect to insure correct polarity. 34 - FORM NO. 56041704 American-Lincoln 6150...

  • Page 35: To Charge The Motive Power Batteries

    10. Check the electrolyte level in the battery after charging. Add distilled water if needed. 11. Reconnect the machine power supply cable to the battery cable. 12. Lower the seat compartment cover and perform the pre-start checks before operating the machine. American-Lincoln FORM NO. 56041704 - 35 6150...

  • Page 36: Parts List

    6150 IC Power Sweeper PARTS LIST After Serial Number 630950 American-Lincoln Models: 576-500, 576-500CE, 576-503, 576-503CE, 576-504, 576-504CE, 576-505, 576-505CE, 576-506, 576-506CE 5/06 revised 2/09 FORM NO. 56042480...
  • Page 37 TABLE OF CONTENTS - PARTS LIST 06-5 6150 IC 08-7 FRONT WHEEL ............................................3 REAR WHEEL ............................................4 VAC FAN ..............................................6 BROOM DOOR ............................................8 FLAP ASSEMBLY (WHEEL WELL) ......................................10 MAIN BROOM LEVER ..........................................12 MAIN BROOM IDLER ..........................................13 MAIN BROOM DRIVER ...........................................

  • Page 38: Front Wheel

    06-5 FRONT WHEEL 6150 IC 08-7 Item Ref. No. Description 0860-703 Axle/Shaft Assy 8-89-08076 Wheel Assy, Pneumatic 4 x 8 8-89-08086 Wheel Assy, Solid Pneumatic Non Marking (Zoah model 576-508 only) 8-11-00030 Grease Cap 8-33-09089 Hub and Drum 8-80-05035 Stud...

  • Page 39: Rear Wheel

    REAR WHEEL 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 40 06-5 REAR WHEEL 6150 IC 07-10 Item Ref. No. Description 8-92-00041 Yoke - Rear Wheel 2< 0885-089 Hydraulic Motor (2-cyl. Gas/LP) 2< 0885-092 Hydraulic Motor (3-cyl G, LP, D) 2-00-06551 Nut for 0885-089 & 0885-092 2-00-04621 Bearing, Outer Race (Cup Only)

  • Page 41: Vac Fan

    VAC FAN 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 42 06-5 VAC FAN 6150 IC 08-7 Item Ref. No. Description 56109309 Vac Fan Assembly 0885-052 Vacuum Motor 2-00-05052 Fitting, Adapter, 7/16 2-00-05347 Threaded Insert 3-8-16 8-08-00842-1 Bracket, Vac Fan 2-00-00209 Bolt, Hex Head, 3/8-16 X 1 1/4 Ss 2-00-00252 Screw-Hhc .313-18 X 4 Gr 5...

  • Page 43: Broom Door

    BROOM DOOR 06-5 6150 IC C1213-1/9702 FORM NO. 56042480...
  • Page 44 06-5 BROOM DOOR 6150 IC Item Ref. No. Description 8-19-08068 Broom Door Weldment, Right 8-19-08067 Broom Door Weldment, Left 8-41-00052 Latch 8-32-00044 Hinge 8-39-00015 Latch Knob, Broom Door 8-58-05271 Plate, Idler Retainer 8-25-08212 Flap 8-13-07145 Clamp 8-75-01199 Spacer, Broom Door Latch...

  • Page 45: Flap Assembly (Wheel Well)

    FLAP ASSEMBLY (WHEEL WELL) 06-5 6150 IC 07-3 C-1227 FORM NO. 56042480...
  • Page 46 06-5 FLAP ASSEMBLY (WHEEL WELL) 6150 IC 07-3 Item Ref. No. Description 8-25-08211 Flap, Wheel Well 8-13-07142 Clamp, Wheel Well Flap (Front) 8-13-07148 Clamp, Wheel Well Flap (Rear) 8-13-07147 Clamp, Wheel Well Flap (Front) 8-68-05090 Seal, Broom Chamber/Dump Door 2-00-05261...

  • Page 47: Main Broom Lever

    MAIN BROOM LEVER 06-5 6150 IC 08-7 H111 C1201 Item Ref. No. Description 8-08-00773 Lift Weldment, Main Broom/Side Broom 8-39-00017 Main Broom Knob Assembly 8-66-00166 Lever Handle 8-39-00003 Small Control Knob 8-50-03002 Broom Adjustment Block 8-08-00831 Main Broom Adjustment Angle...

  • Page 48: Main Broom Idler

    06-5 MAIN BROOM IDLER 6150 IC 07-3 H109 H108 H106 H107 C1204 Item Ref. No. Description 8-16-00064 Broom Idler Arm Weldment 8-33-09090 Idler, Machined 2-00-04889 Bearing 2-00-04890 Retainer Clip HARDWARE USED: H106 2-00-04886 Screw, 3/8-16 x .500 HSHC H107 2-00-04887...

  • Page 49: Main Broom Driver

    MAIN BROOM DRIVER 06-5 6150 IC 07-3 Item Ref. No. Description 8-16-00041 Driver, Broom Arm 0882-040 Motor, Hydraulic (3 Cyl. Only) 0882-037 Motor, Hydraulic (2 Cyl. Only) 2-00-02310 Lock Washer, 3/8 Helical Spring 2-00-00232 Bolt, 3/8-16 x .75 Fin. Hex Head...

  • Page 50: Main Broom Lift Frame

    06-5 MAIN BROOM LIFT FRAME 6150 IC C1202 Item Ref. No. Description 8-03-04316 Main Broom Lift Frame 2-95-04182 Nut, Elastic Stop HARDWARE USED: 2-00-00232 Screw, 3/8-16 x .750 HHC 2-00-00209 Screw, 3/8-16 x 1.250 HHC 2-00-02310 Lock Washer, Helical Spring 3/8 Med.

  • Page 51: Side Broom Assembly

    SIDE BROOM ASSEMBLY 06-5 6150 IC 07-3 C1250 FORM NO. 56042480...
  • Page 52 06-5 SIDE BROOM ASSEMBLY 6150 IC Item Ref. No. Description 0882-050 Side Broom Motor 8-55-08122 Pin, Side Broom Flange 8-08-03211 Side Broom 2-00-04921 Fitting 8-33-09091 Hub, Side Broom Weldment HARDWARE USED: 2-00-00409 Flat Washer, .687 x .344 x .062 2-00-00644...

  • Page 53: Side Broom Lift System

    SIDE BROOM LIFT SYSTEM 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 54 06-5 SIDE BROOM LIFT SYSTEM 6150 IC 07-10 Item Ref. No. Description 8-08-00772 Bracket,Sb 8-42-05136-1 Link-Side Broom Lift 8-42-05136 Link-Side Broom Lift 8-08-00846 Bracket-Pivot-Side Broom 8-08-00790 Bracket-Side Broom 2-00-00209 Bolt, Hex Head, 3/8-16 X 1 1/4 Ss 2-00-00233 Bolt-Hex Head, Finished, 3/8-16 X 1.00...

  • Page 55: Side Broom Lever

    SIDE BROOM LEVER 06-5 6150 IC 07-3 H113 C-1218 FORM NO. 56042480...
  • Page 56 06-5 SIDE BROOM LEVER 6150 IC 07-10 Item Ref. No. Description 56109270 Cable 8-39-00003 Control Knob 8-66-00167 Lever Handle, Side Broom 8-39-00013 Knob Assembly 8-08-00773 Broom Lift Weldment 8-08-00866 Bracket, Side Broom Angle Adjustment 8-50-03002 Broom Adjustment Block 7-60-00160 Pulley, Cable...

  • Page 57: Broom Chamber Flaps And Seals

    BROOM CHAMBER, FLAPS, & SEALS 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 58 06-5 BROOM CHAMBER, FLAPS, & SEALS 6150 IC 07-10 Item Ref. No. Description 8-27-07121 Frame Weldment 8-25-08213 Flap, Broom Chamber Outer 8-13-07143 Clamp, Broom Chamber Inner 8-25-08214 Flap, Broom Chamber Inner 8-13-07144 Clamp, Broom Chamber Outer 8-29-00257 Gasket 8-29-00232 Gasket...

  • Page 59: Brake Pedal

    BRAKE PEDAL 06-5 6150 IC 07-3 80805-1/6-05 FORM NO. 56042480...
  • Page 60 06-5 BRAKE PEDAL 07-3 6150 IC Item Ref. No. Description 8-70-05302 Brake Cross Shaft 8-55-00037 Brake Pedal 7-41-05083 Lever, Parking Brake 8-75-01184 Spacer, Lever Mounting 8-10-00038 Cable 8-66-00185 Brake Rod (12”) 2-00-05169 Cable Clamp 8-50-05063 Pad, Pedal 7-76-00051 Spring 2-00-04909...

  • Page 61: Filter Shaker

    FILTER SHAKER 06-5 6150 IC LOCTITE H219 LOCTITE SHIM AS REQ'D MOTOR FACE .75±.12 SHAKER MOTOR AND WEIGHT INSTALLATION SHAKER PLATE PIVOT 4.25±.12 FORM NO. 56042480...
  • Page 62 06-5 FILTER SHAKER 6150 IC Item Ref. No. Description 8-13-07139 Clamp, Filter 8-55-08119 Pin, Shaker Pivot 2-00-03589 1/2” Stop Collar 8-58-05284 Shaker Plate 8-03-04302 Shaker Arm 8-16-07406 Filter Shaker Motor Cover 0860-623 Filter Shaker Motor (12 vdc) 0860-624 Filter Shaker Motor (36vdc)

  • Page 63: Seat And Floor Assembly

    SEAT & FLOOR ASSEMBLY 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 64 06-5 SEAT & FLOOR ASSEMBLY 6150 IC 07-10 Item Ref. No. Description 2-00-00206 Bolt 5/16-18, 3/4 Lg 2-00-00207 Screw, Hex Head 5/16-18 X 1.25” 8-69-00022 Seat 2-00-02196 1/4-20-1 Lg Carriage Bolt 2-00-00530 5/16” Lock Washer 2-00-03569 Bolt, Carriage 8-08-00834 Bracket 2-00-01951 Carriage Bolt 1/4-20 X 1.25 Lg...

  • Page 65: Steering Column

    STEERING COLUMN 06-5 6150 IC H173 C1212 Item Ref. No. Description 8-70-05303 Steering Column 8-60-05026 Steering Column Unit 8-33-05127 Steering, Housing 8-23-03072 Nut, Special 8-11-00052 Steering Wheel Cap 8-89-08074 Steering Wheel 2-00-04970 Fitting, Connector 2-00-05264 Fitting 2-00-05330 Threaded Insert, 5/16-18...

  • Page 66: Exhaust Pipe Assembly

    06-5 EXHAUST PIPE ASSEMBLY 6150 IC 09-2 H341 H341 CUT .75" OFF END OF MUFFLER OUTLET H341 C1331/0106 Item Ref. No. Description 8-56-04055 Pipe - Upper - Exhaust NOTE 1 8-56-04056 Pipe - Lower - Exhaust NOTE 1 7-34-09015 Sleeve - Insulating 7-31-07017 Hanger, Muffl...

  • Page 67: Kawasaki 20 Hp Muffler

    KAWASAKI 20 HP MUFFLER (2-CYL. GAS) 06-5 6150 IC H154 C-1232 Item Ref. No. Description 8-48-00021 Exhaust Manifold 7-34-09015 Sock 8-49-00027 Muffl er 8-08-00849 Bracket, Muffl er 2-00-02220 Hose Clamp 8-13-07066 Clamp 8-56-04048 Exhaust Pipe HARDWARE USED: 2-00-00641 Nut, 1/4-20 Insert Fiber 2-00-00409 Flat Washer, .687 x .344 x .062...

  • Page 68: Front Bumper

    06-5 FRONT BUMPER 6150 IC H225 C1234/9804 Item Ref. No. Description 8-08-05057 Front Bumper HARDWARE USED: 2-00-00232 Screw, 3/8-16 x .750 HHC 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2-00-00410 Flat Washer, .875 x .375 x .060 H225 2-00-04851 Washer, Engine Mount...

  • Page 69: Hydraulic Oil Cooler

    HYDRAULIC OIL COOLER 06-5 6150 IC 08-7 Item Ref. No. Description 2-00-00641 Nut, Fiber Insert 1/4-20 2-00-02360 Nut, Hex, 3/8-16 2-00-04596 Screw, 1/4-20 X 3.50”, Hex Head 2-00-04970 Fitting, Str. -8 ORS x -8 SAE 2-00-05028 Washer-Flat 2.00 OD X .281 X .125 2-00-05236 Washer-Flat 2.00 OD X .28 X .08...

  • Page 70: Valve - Control And Relief (2 Cyl)

    06-5 CONTROL/RELIEF VALVE - GAS/LP/DIESEL 6150 IC 08-7 C1229gas Item Ref. No. Description Item Ref. No. Description 8-88-00060 Control Valve 2-00-04939 Fitting, Nut for Reducer 2-00-04928 Fitting, Tee 7-88-00068 Relief Valve (2500) (replacement part for 8-88-00060) 7-70-00095 Seal Kit (replacement part for 8-88-00060)

  • Page 71: Valve - Control And Relief (3 Cyl. Kubota Gas & Diesel)

    CONTROL/RELIEF VALVE (3 CYL. KUBOTA GAS & DIESEL) 06-5 6150 IC 07-3 FORM NO. 56042480...
  • Page 72 06-5 CONTROL/RELIEF VALVE (3 CYL. KUBOTA GAS & DIESEL) 6150 IC 08-7 Item Ref. No. Description 8-88-00060 Control Valve 7-88-00068 Relief Valve (2500) (replacement part for 8-88-00060) 7-70-00095 Seal Kit (replacement part for 8-88-00060) 56109168 Knob (replacement part for 8-88-00060)

  • Page 73: Forward/Reverse Control (2 Cyl)

    FWD/REV CONTROL (2 CYL. KAWASAKI GAS) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 74 06-5 FWD/REV CONTROL (2 CYL. KAWASAKI GAS) 6150 IC 08-7 Item Ref. No. Description 8-55-00034 Adjustable Foot Pedal 8-55-00036 Pedal Base 8-08-00782 Bracket 2-00-05246 2-00-05247 2-00-05249 Cotter Pin 8-66-00182 Rod, Control Valve 7-25-02050 Rod End 8-58-05782 Floor Plate 8-41-05084 Lever, Valve...

  • Page 75: Forward/Reverse Control (3 Cyl Kubota Gas & Diesel)

    FW/REV CONTROL (3 CYL. KUBOTA GAS & DIESEL) 06-5 6150 IC 07-3 FORM NO. 56042480...
  • Page 76 06-5 FWD/REV CONTROL (3 CYL. KUBOTA GAS & DIESEL) 6150 IC 07-3 Item Ref. No. Description 8-55-00034 Adj. Foot Pedal 8-55-00036 Pedal Base 8-08-00782 Bracket 2-00-05246 2-00-05247 2-00-05249 Cotter Pin 2-95-01999 Hex Nut 7-25-02050 Rod End 8-58-05782 Floor Plate 2-00-05347...

  • Page 77: Reservoir (2 Cyl)

    RESERVOIR (2 CYL.) 06-5 6150 IC H165^ H25* H21^ PST REQUIRED C1222/9705 FORM NO. 56042480...
  • Page 78 06-5 RESERVOIR (2 CYL.) 6150 IC Item Ref. No. Description 8-83-04040 Reservoir 8-11-00026 Filler Cap Assembly 8-24-04115 Strainer 8-48-05033 Sight Gauge 2-00-03952 Fitting, 90° Straight Elbow 2-00-05074 Fitting, Elbow 2-00-05204 Fitting, cStraight Elbow 2-00-04917 Fitting, Reducer Tee 2-00-04926 Fitting, Elbow...

  • Page 79: Reservoir (3 Cyl. Kubota Gas & Diesel)

    RESERVOIR (3 CYL. KUBOTA GAS & DIESEL) 06-5 6150 IC C1222A2 TORQUE HOSE CLAMPS 21-25 FT/LBS FORM NO. 56042480...
  • Page 80 06-5 RESERVOIR (3 CYL. KUBOTA GAS & DIESEL) 6150 IC Item Ref. No. Description 8-83-04040 Reservoir 8-48-05033 Sight Gauge 8-11-00026 Filter Cap Assembly 2-00-04917 Fitting, -6 ORB -4 ORB Reducer 2-00-04927 Fitting Tee 8-24-04115 Strainer 7-25-02038 Fitting, 3/4 NPT x 3/4 Hose Barb 90º...

  • Page 81: Fuel Tank (Gas)

    FUEL TANK (GAS) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 82 06-5 FUEL TANK (GAS) 6150 IC 07-10 Item Ref. No. Description 8-83-04029 Tank - Gas 8-26-04003 Float/Sender 7-11-00029 8-33-02341 Hose 2-00-04850 Hose Clamp 8-33-02268 Hose 2-00-04618 Fitting 2-00-05261 Thd Insert ¼-20 8-56-05021 Fitting 2-00-04602 Clamp 2-00-00641 Nut-Ins-Fibre .25-20 ZN PL...

  • Page 83: Fuel Tank (Diesel)

    FUEL TANK (DIESEL) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 84 06-5 FUEL TANK (DIESEL) 6150 IC 07-10 Item Ref. No. Description 2-00-00060 Screw Rhm .25-20 X 1.25 Zn 2-00-00205 Bolt-Hex Head, Finished, 1/4-20 2-00-00221 Bolt-Hex Head, Finished, 1/4-20x3/4 Lg 2-00-00222 1/4-20 X 1.25 Lg Hex Head Screw 2-00-00501 Washer .25 Id X .44 Od X .046 2-00-00518 Washer, Lock, 1/4”, Helical Spring...

  • Page 85: Hopper Assembly

    HOPPER ASSEMBLY 06-5 6150 IC 08-7 H115 19 29 C1206 FORM NO. 56042480...
  • Page 86 06-5 HOPPER ASSEMBLY 6150 IC 08-7 Item Ref. No. Description 8-32-06104 Hopper 8-17-05022 Lift Cylinder 8-25-08209 Hopper Flap 8-13-07138 Clamp, Hopper Flap 2-00-00566 Grease Zerk 8-05-01003 Baffl e, Hopper Air 8-55-08127 Pin, Hopper Pivot 2-00-00776 Cotter Pin 8-55-08112 2-00-05253 Clamp...

  • Page 87: Hopper Covers & Gasket Assembly

    HOPPER COVERS & GASKET ASSEMBLY 06-5 6150 IC 80806-2/2-05 FORM NO. 56042480...
  • Page 88 06-5 HOPPER COVERS & GASKET ASSEMBLY 6150 IC Item Ref. No. Description 8-16-07373 Cover, Filter (welded) 8-16-07374 Cover, Debris (welded) 8-29-00290 Gasket 8-29-00254 Gasket 8-08-00847 Bracket, RH Cover Hinge 8-10-00027 Cable 2-00-05330 Insert, 5/16-18 Threaded 8-08-00875 Bracket, LH Cover Hinge 2-00-00221 Screw, 1/4-20 x .625 HHC...

  • Page 89: Hopper Lift

    HOPPER LIFT 06-5 6150 IC 07-8 Item Ref. No. Description 8-08-00832 Bracket, Lift Cylinder Mounting 2-95-04182 Fiber Nut 7-75-01063 Spacer 8-65-00024 Plate, Retainer Hyd. Hose 8-08-07045 Edging 2-00-05261 1/4 - 20 THD Insert 2-00-02981 Screw, SHCP .50 - 13 x 2.50 Zinc...

  • Page 90: Hopper Sides

    06-5 HOPPER SIDES 6150 IC 07-3 Item Ref. No. Description 8-16-07409 Cover, Side RH 8-16-07410 Cover, Side (LH) 8-45-05010 Lug, Cover Detent 2-00-03702 Washer, .625 x .281 x .063 2-00-00518 Washer, Lock, 1/4”, Helical Spring 2-00-00221 Bolt-Hex Head, Finished, 1/4-20x3/4 LG 2-00-03575 Bolt-Carr, .25-20 X .75 Gr5 Zn...

  • Page 91: Dump Door

    DUMP DOOR 06-5 6150 IC C-1207/9701 FORM NO. 56042480...
  • Page 92 06-5 DUMP DOOR 6150 IC Item Ref. No. Description 8-19-08066 Hopper Door 8-68-05087 Seal, Dump Door 8-13-07140 Clamp, Door Seal 8-13-07141 Clamp, Door Vent Flap 8-25-08210 Flap, Dppr Vemt 7-17-05011 Cylinder 7-55-08121 Pin, Door Cylinder 8-55-08123 Pin, 3/4 Dia. 2-00-04462...

  • Page 93: Safety Arm

    SAFETY ARM 06-5 6150 IC H174 C-1221 Item Ref. No. Description 8-81-00179 Safety Arm Weld 2-00-02436 Cotter Pin 2-00-05261 Threaded Insert HARDWARE USED: H174 2-00-00183 Screw, 1/4-20 x .750 THM FORM NO. 56042480...

  • Page 94: Hydraulic Filter (2 Cyl)

    06-5 HYDRAULIC FILTER (2 CYL) 6150 IC C1296/9804 Item Ref. No. Description 7-24-04013 Hydraulic Filter 7-24-04014 Element ONLY (for 7-24-04013) 2-00-03952 Elbow, Street 90° 3/4 NPT 2-00-03890 Nipple, Pipe 3/4 NPT x 3.5 2-00-04487 Fitting, Street Tee 2-00-04474 Fitting Reducer...

  • Page 95: Hydraulic Filter (3 Cyl Kubota Gas & Diesel)

    HYDRAULIC FILTER (3 CYL. KUBOTA GAS & DIESEL) 06-5 6150 IC 8-33-02193 PST REQUIRED FOR ALL PIPE THREADS 7-33-02201 8-33-02176 8-83-04040 C1296Aecp/5-05 Item Ref. No. Description 2-00-03952 Elbow, Street 90° 3/4 NPT 2-00-03891 Nipple, 3/4 NPT x 6” Pipe 2-00-03639 90°...

  • Page 96: Hydraulic Pump (2 Cyl Gas/Lp)

    06-5 HYDRAULIC PUMP (2-CYL. GAS/LP) 6150 IC 80834revF/8-05 Item Ref. No. Description 8-60-05038 Pump 8-33-05129 Housing - Pump Housing 8-16-05030 Coupling 2-00-00209 Screw, 3/8 - 16 x 1.250 HHC 8-33-02408 Hose 2-00-00402 Flat Washer, .750 x .390 x .094 2-00-04921 Fitting - 90°...

  • Page 97: Hydraulic Pump (3 Cyl. Kubota Gas & Diesel)

    HYDRAULIC PUMP (3 CYL. KUBOTA GAS & DIESEL) 06-5 6150 IC 07-3 80851-SHT01 FORM NO. 56042480...
  • Page 98 06-5 HYDRAULIC PUMP (3 CYL. KUBOTA GAS & DIESEL) 6150 IC 08-7 Item Ref. No. Description 7-60-05058 Drive Pump, 1.28 Var. w/ .84 Gear & Rtn. 7-08-01263 Bracket, Rtn. Lever 7-25-02050 Rod End (Spherco) 2-95-01999 Nut, 1/4-28 Hex Jam 2-00-00633...

  • Page 99: Engine Cover

    ENGINE COVER 06-5 6150 IC 80813-0/3-07 FORM NO. 56042480...
  • Page 100 06-5 ENGINE COVER 6150 IC 07-3 Item Ref. No. Description 8-16-07367 Engine Cover 8-08-00844 Mounting Plate, Engine Cover 8-41-00051 Latch, Rotor 8-39-00014 Knob, Latch 7-21-03003 Edging 8-66-05012 Roller, Engine Cover Guide 2-95-04182 Nut, 3/8-16 Stop 8-29-00245 Gasket, Engine Cover 8-29-00246...

  • Page 101: Access Cover

    ACCESS COVER ASSEMBLY 06-5 6150 IC 80841/8-05 FORM NO. 56042480...
  • Page 102 06-5 ACCESS COVER ASSEMBLY 6150 IC Item Ref. No. Description 7-23-03106 Washer, Screw-Captivated 7-23-03108 U Clip, Screw-Captivated 7-23-03113 Fastener, 1/4 Turn 8-16-07395 Cover, Power Panel 8-21-04057 Edging 8-34-09035 Insulation, Center Wall 7-21-04044 Edging 2-00-03878 Grommet *Gas, LP, Diesel only FORM NO. 56042480...

  • Page 103: Engine (2 Cyl. Kawasaki Gas)

    ENGINE (2 CYL. KAWASAKI GAS/LP) 06-5 6150 IC H178 H154 C1238/9804 FORM NO. 56042480...
  • Page 104 06-5 ENGINE (2 CYL. KAWASAKI GAS/LP) 6150 IC Item Ref. No. Description 0877-059 Engine 8-58-05783 Mounting Plate 2-00-05347 Threaded Insert, 3/8-16 8-16-00059 Cable, Choke 8-10-00042 Cable, Throttle 8-52-00187 Panel, Heat Baffl e 8-13-07153 Clip, Heat Baffl e 8-52-00183 Baffl e, Radiator Heat...

  • Page 105: Engine (3 Cyl. Kubota Gas)

    ENGINE (3 CYL. KUBOTA GAS) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 106 06-5 ENGINE (3 CYL. KUBOTA GAS) 6150 IC 08-7 Item Ref. No. Description 0877-067 Engine - 3 cyl Kubota Gas 7-33-05153 Flywheel Housing: SAE-B (service part) 8-08-00835 Bracket - Engine Mtg. 8-52-00173 Rail - Engine Mtg. 8-75-01155 Isolator - Vibration...

  • Page 107: Engine (3 Cyl. Kubota Diesel)

    ENGINE (3 CYL. KUBOTA DIESEL) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 108 06-5 ENGINE (3 CYL. KUBOTA DIESEL) 6150 IC 08-7 Item Ref. No. Description 0877-070 Engine, 3-cyl Kubota Diesel 7-33-05153 Flywheel Housing: SAE-B (service part) 8-08-00835 Bracket, Engine Mtg 8-52-00173 Rail, Engine Mtg 8-75-01155 Isolator, Vibration 2-95-04182 Nut, 3/8-16 Fiber Insert...

  • Page 109: Engine (3 Cyl. Dual Fuel-Lp)

    ENGINE (3 CYL. DUAL FUEL - LP) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 110 06-5 ENGINE (3 CYL. DUAL FUEL - LP) 6150 IC 08-7 Item Ref. No. Description 0877-069 Engine - 3 cyl Kubota Gas 7-33-05153 Flywheel Housing: SAE-B (service part) 8-08-00835 Bracket - Engine Mtg. 8-52-00173 Rail - Engine Mtg. 8-75-01155 Isolator - Vibration...

  • Page 111: Hydraulic Hose Diagram (3 Cyl.)

    HYDRAULIC HOSE DIAGRAM (3 CYL.) 06-5 6150 IC 08-7 C0790-1 FORM NO. 56042480...
  • Page 112 06-5 HYDRAULIC HOSE DIAGRAM (3 CYL.) 6150 IC 08-7 Item Ref. No. Description 8-33-02193 #8 x 18.0” 0-0 ORS 8-33-02329 #4 x 30.0” 0-90 ORS 8-33-02325 #8 x 65.0” 0-0 ORS 7-33-02193 #4 x 49.0” 0-90 ORS 8-33-02191 #8 x 56.50” 0-0 ORS 8-33-02213 #8 x 88.0”...

  • Page 113: Hydraulic Hose Diagram (2 Cyl.)

    HYDRAULIC HOSE DIAGRAM (2 CYL.) 06-5 6150 IC FORM NO. 56042480...
  • Page 114 06-5 HYDRAULIC HOSE DIAGRAM (2 CYL.) 6150 IC Item Ref. No. Description 8-33-02193 #8 x 18.0” 0-0 ORS 8-33-02329 #4 x 30.0” 0-90 ORS 8-33-02325 #8 x 65.0” 0-0 ORS 7-33-02193 #4 x 49.0” 0-90 ORS 8-33-02191 #8 x 56.5” 0-0 ORS 7-33-02206 #8 x 14.25”...

  • Page 115: Electrical Assembly (Lights & Horn)

    ELECTRICAL ASSEMBLY (LIGHTS & HORN) 06-5 6150 IC 08-7 H102 C-1225 Item Ref. No. Description 8-40-05051 Head Light 8-40-05052 Head Light 8-40-05044 Tail Light 8-40-05053 Tail Light 2-00-04210 Clamp 8-32-09013 Horn 8-32-09008 Horn 8-75-01207 Spacer, Tail Light Mounting 2-00-02933 Screw-PH PN HD #10-24 x 3.50 ZN...

  • Page 116: Battery - Electrical Assembly (2 Cyl Kawasaki Gas)

    06-5 BATTERY ELECTRICAL ASSEMBLY 6150 IC H141 C-1226 H144 H154 Item Ref. No. Description 0775-117 Battery 8-79-00126 Strap, Battery 2-00-04952 Boot, Red 8-90-07436 Positive Cable 8-90-07435 Negative Cable 8-20-06039 Duct, Wire 2-00-05261 Threaded Insert, 1/4-20 HARDWARE USED: 2-00-00221 Screw, 1/4-20 x .750 HHC 2-00-00594 Nut, Hex 1/4-20 x .437 x .218...

  • Page 117: Battery Electrical Assembly (3 Cyl. Kubota Gas/Diesel)

    BATTERY ELECTRICAL ASSEMBLY (3 CYL. KUBOTA GAS/DIESEL) 06-5 6150 IC 07-3 STARTER H144 ENGINE CENTER ON GROUND BATTERY H154 C1226a/0012 H141 Item Ref. No. Description 0775-117 Battery 8-79-00126 Strap - Battery 2-00-04952 Boot - Red 8-90-07436 POS Cable 8-90-07435 NEG Cable...
  • Page 118 06-5 MACHINE HARNESS CONNECTIONS (2 & 3 CYLINDER) 6150 IC C2211 FORM NO. 56042480...

  • Page 119: Electrical Harness Routing (2 & 3 Cylinder)

    ELECTRICAL HARNESS ROUTING (2 & 3 CYLINDER) 06-5 6150 IC 08-7 FORM NO. 56042480...
  • Page 120 06-5 ELECTRICAL HARNESS ROUTING (2 & 3 CYLINDER) 6150 IC Item Ref. No. Description 0895-141 Harness, Machine 2-00-04345 Tye Rap 7-13-07096 Clamp 8-20-06039 Duct 4.0” 8-20-06036 Duct 12.0” 2-00-04210 Clamp 2-00-01246 Nut, 10-24 lock 2-00-04952 Red Boot 2-00-04203 Black Boot...

  • Page 121: Instrument Housing

    INSTRUMENT HOUSING 06-5 6150 IC USE 2-00-00220, 0501, 3092 AS NEEDED IF PLASTIC DOES NOT LAY FLAT ON LINTEL SUPER GLUE 409 LEFT END C2193-6150 FORM NO. 56042480...
  • Page 122 06-5 INSTRUMENT HOUSING 6150 IC Item Ref. No. Description 8-33-05118 Housing, Instrument 8-33-05119 Housing, Center Wall 8-16-07356 Cover, Valve Slot 8-52-00196 Panel, Control Valve 8-16-07355 Cover, Main Broom Slot 8-16-07354 Cover, Side Broom Slot 8-52-00194 Panel, Main Broom 8-52-00195 Panel, Side Broom...

  • Page 123: Instrument Panel

    INSTRUMENT PANEL 06-5 6150 IC 07-3 IF TIMER 8-64-05011 IS USED, USE 2-00-00071 BOLTS HERE IF TIMER 8-64-00020 IS USED, USE 2-00-00071 & 2-00-00049 BOLTS HERE SEE CHART FOR TIMER PART NO. SEE CHART FOR WARNING LIGHT PART NO. SEE CHART FOR RELAY PART NO.
  • Page 124 06-5 INSTRUMENT PANEL 6150 IC 08-7 Item Ref. No. Description 8-52-00203 Panel, Instrument 8-64-00008 Circuit Breaker (15 amp) 7-64-00025 Circuit Breaker (25 amp) 7-82-00026 Switch, Anti-Restart Key 2-60-02272 Ignition Key: (for 7-82-00026) 56478363 Gauge, Hour Meter 8-41-03014 Lens, Warning Light...

  • Page 125: Decals

    DECALS 06-5 6150 IC 08-7 FORM NO. 56042480...
  • Page 126 56109273 Decal, Jack Point 56109404 Decal, Low Sulfur Diesel (Diesel only) (American-Lincoln only) ~Can be ordered separately but is also included in 0760-855 <No-Text Warning Decals and English Text Decals contained in Kit 0760-855 *ALL WARNING/SAFETY DECALS WITH TEXT SOLD IN A KIT BY LANGUAGE:...

  • Page 127: Decals (Continued)

    DECALS (continued) 06-5 6150 IC 07-10 FORM NO. 56042480...
  • Page 128 06-5 DECALS (continued) 6150 IC 07-10 Item Ref. No. Description 1<* Hydraulic Fluid Only 2<* Battery Charging Warning 8-18-00490 Bi-Directional Pedal - Horizontal 4<*~ 8-18-00487 Blank Square - Option Covers 5<* Cover/Hopper Could Close 6<* Diesel Fuel Only (Diesel only) 6<*...

  • Page 129: Cyl. Kawasaki Lp (Ce Models Only)

    2-CYLINDER LP (CE MODELS ONLY) 06-5 6150 IC C1335/7-04 FORM NO. 56042480...
  • Page 130 06-5 2-CYLINDER LP (CE MODELS ONLY) 6150 IC 09-2 Item Ref. No. Description 7-08-01285 Bracket, LP Regulator 2-00-06093 Fitting, 1/4 NPT 3-way Bulkhead 2-00-06094 Fitting, 1/4 NPT LP Relief Vent 8-56-05023 Fitting, 1/4 NPT 45° Flare Elbow 2-60-02316 LP Regulator, Beam 60 (N19-7100) 2-00-06097 Fitting, 1/8 NPT M x 1/8 NPT F 90°...

  • Page 131: Ce - Kit

    CE - KIT 06-5 6150 IC 07-10 BROOM CHAMBER Ø.201 (2 PLACES) REPLACES (8-50-00014) Ø.468 SEE NOTE #1 FOR PLACEMENT NOTE# 1: POSITION HOLE WHERE LATCH CATCHES AND HOLES BY AS MUNCH AS POSSIBLE BUT Ø .281 NO LESS THAN 3/16".
  • Page 132 06-5 CE - KIT 6150 IC 08-7 Item Ref. No. Description 56416517 Static Strap 8-83-04033 Fire Extinguisher (Placement Shown) 0880-650 Back-up Alarm (see Options) 8-41-05087 Latch (placement shown) 7-41-05099 Brake Handle (replaces 7-41-05083) CE Serial Plate (see decals) 8-31-06090 Latch Key...

  • Page 133: Instrument Panel Connection Diagram

    06-5 INSTRUMENT PANEL CONNECTION DRAWING 6150 IC 08-7 FORM NO. 56042480...

  • Page 134: 3-Cyl. Kubota Engine Electrical Schematic

    06-5 3-CYL. KUBOTA ENGINE ELECTRICAL SCHEMATIC - GAS, LP, DIESEL 6150 IC 08-7 BATTERY STARTER MOTOR TO IGNITION GLOW PLUGS 40 AMP ALT. SOL. WHT. BAT. BLK. LP LOCKOUT SOL. VAC. SW. FUEL SHUT-OFF SOL. FUEL PUMP GLOW PLUGS RELAY...

  • Page 135: 2-Cyl. Kawasaki Engine Connection Schematic

    06-5 2-CYLINDER KAWASAKI ENGINE CONNECTION SCHEMATIC (GAS, LP) 6150 IC 08-7 BATTERY STARTER MOTOR IGNITER RELUCTOR PULSER COIL SPARK PLUGS No. 1 CYL. FLYWHEEL No.2 CYL CHARGING No. 1 CYL COIL FUSE #8 25 AMP. SLOW BLOW No. 2 CYL.

  • Page 136: Hydraulic Schematic (2 Cyl. Gas, Lp & Diesel)

    06-5 HYDRAULIC SCHEMATIC - 2 CYL. GAS, LP & DIESEL 6150 IC 08-7 FORM NO. 56042480...

  • Page 137: Electrical Schematic (Gas, Lp, Diesel)

    SHAKER MTR.SW. DUST CTR MPV only WSB. HOPPER SW. (HELD CLOSED) HOP. TEMP.SW. 19 spliced to 11 in 6150 machine harness OPENS AT 140F HOPPER TEMP OPTION. HOP. TEMP LT. FUEL GUAGE SENDER 7H,7K CB -6 OPTION WORK LIGHT SW.

  • Page 138: Hydraulic Schematic (3 Cyl. Gas & Diesel)

    06-5 HYDRAULIC SCHEMATIC - 3 CYL. KUBOTA GAS & DIESEL 6150 IC FORM NO. 56042480...

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