Table of Contents
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Retain These Instructions For Future Reference
I
n the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas fitter
• See Table of Contents for location of additional Commonwealth
of Massachusetts requirements
•
Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
•
Carefully supervise children in the same room as appliance.
•
Suitable for installation into masonry or factory built fireplaces. These appliances may be installed in an after-
market permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance
is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with
other gases unless a certified kit is used.
•
Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call
the fire department.
Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier
INSTALLATION AND OPERATION MANUAL
Direct-Vent Gas
Fireplace Inserts
P/N 775,218M Rev. A, 05/2007
A French manual is available upon request. Order P/N 775,218CF.
Ce manuel d'installation est disponible en francais, simplement
en faire la demande. Numéro de la pièce 775,218CF.
.
Ravenna™ 33/40 (RDV33/40)
Report No. 050-S-15c-5
WARNINGS
AVERTISSEMENT: Assurez-vous de bien suivre les instruc-
tions données dans cette notice pour réduire au minimum
le risque d'incendie ou d'explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence
ni d'autres vapeurs ou liquides inflammables à proximité de
cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur.
• Ne pas vous servir des téléphones se trouvant dans le bâti-
ment
• Appelez immédiatement votre fournisseur de gaz depuis un
voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez
le service des incendies.
L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
Shown with Cast Pillar face
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Table of Contents
Related Manuals for Lennox Hearth Products RDV33
Summary of Contents for Lennox Hearth Products RDV33
- Page 1 • Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies. L'installation et l'entretien doivent être assurés par un installateur ou un service d'entretien qualifié ou par le fournisseur de gaz. Shown with Cast Pillar face Ravenna™ 33/40 (RDV33/40)
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Page 2: Table Of Contents
& s ... 3 autions afety rifiCe ltitude djustment ... 4 ireplaCe equirements & a ... 4 odes pprovals equirements ommonwealth of ...6-8 nstallation ... 6 eatures ... 6 aCkaging ... 6 atings & f nsert ireplaCe imensions learanCes to ombustibles ... -
Page 3: Autions Afety
insert is burning, pull at the far left or far right vent openings, because the door is hot during operation. Lennox Hearth Products, its employees, or any of its representatives assume no responsibility for any dam- ages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation, service or installation procedures, whether direct or indirect. -
Page 4: Rifice Ize Ltitude Djustment
Orifice Size/Altitude Adjustment For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M),the orifice should be de-rated by 4% for every 1,000 feet to maintain the proper ratio of gas to air. Improper orifice sizing may result in damage and unsafe conditions. Chang- ing the orifice should only be done by a qualified service technician. Contact your Lennox Hearth Products dealer for proper orifice sizes. The Ravenna™ Insert • Must conform with all local, state, and national installation codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 - latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements. • Must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or when such a standard is not applicable, the Standard for Manufactured Home Instal- lations, ANSI A225.1 - latest edition for manufactured (mobile) home installations. -
Page 5: Equirements Or He Ommonwealth Of Assachusetts
Commonwealth Of Massachusetts Requirements Note: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Installation Of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a bat- tery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. -
Page 6: Re Nstallation
Cast Iron (45-1/"W x 0"H-Cast Pillar face only) Surround Kit Contents 1 Top Surround 2 Side Surrounds 3 Gold or Nickel Plated Trim Pieces 2 Elbowed Trim Fasteners Ravenna 40 (RDV40) NATURAL GAS LP GAS 40,000/8,000 7,500/,000 10.0 10.5 7.17% 9.07% 1/8” Arch inset Screen Ravenna 33 (RDV33) NATURAL GAS LP GAS ,000/4,000 ,000/4,000 10.0 10.5 5.55% 7.80%... -
Page 7: Nsert Ireplace Imensions
nsert imensions 31-1/4” (794mm) 13-3/4” (349mm) Top View Figure 1 15-3/4" (400mm) 19-1/2" (495mm) 19-3/4 (502mm) Figure Side View Insert Dimensions Width of insert behind Surround Panels Rear height Insert depth into fireplace Flue collar diameter (OD) -15/1" inimum ireplaCe pening equired... -
Page 8: I Nsert L Eveling
WARNING: If unit is converted to an RDV40 from an RDV ensure that the clearances to combustibles are correct for RDV40. inimum learanCes to ombustibles E = From Top Facing or Mantel to Bottom of Insert - RDV40 = 35-1/2”(902mm) and RDV33 = 31- 1/2”(800mm) F = 25-1/2" From Center of Glass Door to Side Facing or Wall - RDV40 = 25.5”(648mm) and RDV33 = 25.5” (648mm) J = 10.5” (267mm) Mantel to Bottom of Insert - RDV40 = 43”(1092mm) and RDV33 = 39”(991mm) -
Page 9: Enting Nstallation
Installation enting nstallation Your Lennox™ gas insert must be vented to the outside in accordance with the current edition of the National Fuel Gas Code ANSI-Z223.1 (In Canada, the current CAN/CSA B149.1 installation code). The insert must not be connected to a chimney flue serving a separate solid fuel burning ap- pliance. This gas insert requires a 3” diameter listed flex liner. The vent should terminate with a listed direct vent termination cap. The chimney should be sealed around the cap to pre- vent air and rain from entering the chimney. Adhere to the vent manufacturer's instructions for installation and vent termination. These appliances are approved for use with the following vent kits. Vent Kits * Cat. No. Model Description H0909 FKDVI Flex Liner Kit, DVI 3” X 35’... -
Page 10: Ero Learance Ireplace Nstallation
The installer must mechanically attach the marking supplied with the gas fireplace insert to the inside of the firebox of the fireplace into which the gas fireplace insert is installed. ™ 33 C avenna onversion To convert to a Ravenna 40 gas insert, after step 1 remove and replace the stock burner orifice with the 0.125" NG orifice supplied in the installation manual bag. Pipe dope or other approved gas line sealant will need to be applied before inserting into bulkhead. The foil sticker on the light- ing label stating RDV33 will need to be removed. RDV40 will appear underneath. & l riCk anel nstallation 1. Remove the log rack (2 screws) and install the rear log on the retainer. 2 Screws Figure 7 Figure 8 avenna 2. Place the rear brick panel on the brackets and reinstall the 3. Install the side brick panels by sliding them into place. -
Page 11: Urround Anels Nstallation
4. Install a light layer of rockwool directly over the ports. - A light layer will give a more constant rear flame. - A heavy layer will give more glow, but will need to be adjusted after light up. Figure 10 5. Install front logs on retainer slots. Figure 11 Front Logs 6. Place embers around the perimeter of the rockwool. IMPORTANT!!! Do not cover the ports with the embers. 7. Place top log on pin. Top Log Ports Figure 1 urround nstallation The Ravenna™ insert surrounds are made of heavy gage steel for durability and, if desired, for the ease of making an inside fit in the fireplace. See Packaging List for avail- able sizes. 1. Remove the speed nuts (A in Figure 13) from the parts bag and install (with the flat surface forward) on the six holes in the surround brackets - three on each side of the insert (B in in Figure 13). A flat bladed screwdriver may help in installing the nuts. 2. Install all surround panels and trim with the insert po- sitioned in the fireplace, but a few inches in front of its final location. 3. If an Arch face is to be installed on the insert, the sight obstructor that comes with the face must be installed prior to installing the surround panels. See the instruc-... -
Page 12: As Ine Nstallation
Gas Line Installation After leveling, position the insert in the fireplace - holding it about six inches out from its final location. Caution: Specific hearth requirements apply (see Clear- ances to Combustibles). The Ravenna™ gas insert must be connected to the gas line in accordance with local codes and/or the National Fuel Gas Code, ANSI Z223.1 (In Canada, the current CAN/CSA B149.1 installation code). The insert comes with an 8" nipple at- tached to the supply side of the gas valve. After connecting the gas line, all joints in the line and connections at the valve should be checked for leaks with a gas leak test solution before final positioning of the unit. ressure equirements A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLIANCES IS IMPROPER GAS PRESSURE! The most important item to check during the initial installation and the first thing to check when operating problems occur is gas pressure! This appliance will not function properly unless the required gas pressure... -
Page 13: Operating Instructions
See Detail Shutter Figure 15a Adjustment Moving shutter bracket to the right will open shutter, to the left will close shutter. Figure 15b Shutter Adjustment Detail SHUTTER ADJUSTMENT DETAIL Operating Instructions ighting heCklist Be sure to check these items before the initial lighting of the insert: The insert gas label corresponds to the gas supply avail- able - that is "natural gas" for natural gas or "LP gas" for LP gas. Gas pressure has been checked carefully - see Page 12. All gas fittings have been checked for leaks. c All clearances to combustibles have been met-see Page 8. -
Page 14: Lame Olor Ehavior
5. Locate the pilot by looking over the top of the left front log. A blue flame will be seen when the pilot is lit. 6. Turn the gas control knob counter-clockwise to the "PILOT" position. 7. Push the knob all the way in and hold in that position. Immediately light the pilot by pressing the igniter button several times until pilot is lit. Continue to hold the knob in for about 30 seconds after the pilot is lit. Realease knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 4-8 holding knob in an additional 15 seconds after pilot is lit. If knob does not pop out when released, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or your gas supplier. 8. After pilot is lit, turn gas control knob counter-clockwise to "ON." Knob can only be turned to "ON" if the knob has popped out. 9. To turn burner on, turn "ON/OFF" rocker switch to "ON" or set the thermostat to the desired temperature above room temperature. -
Page 15: Paint Curing
Paint Curing This insert has been painted with StoveBright high tem- perature metallic stove paint. It leaves the factory dry to the touch, but finishes curing as the insert is used. Fire the insert four successive times for ten minutes each time with a five minute cool down between each firing. Ventilate the house during these first firings as the paint gives off an unpleasant odor. It is recommended that persons sensitive to an imbalance in the indoor air quality avoid the insert during the curing process. Quiet Operation As the Ravenna™ gas insert is burning, a number of normal operational sounds may be heard. The flow of gas through the gas valve and orifice may make a rushing or whistling noise. -
Page 16: Perating Ptions
perating ptions The rocker switch on your Ravenna™ gas insert is used to turn the burner on and off while the pilot is on. The rocker switch can be installed in the hole in the right side of the top surround panel or in the hole in the panel to the left of the igniter button. The hole in the panel is covered by a label which must be carefully cut out before installing the rocker switch. The switch must be disconnected from the coil of wire to which it is attached, the plastic nut unscrewed from the back side of the switch, and then the switch can be inserted into the hole at either location. If the switch is to be located in the surround, route the wire behind the igniter bracket and through the hole in the lower right side of the insert. Attach the three plastic adhesive wire restraints (found in the bag in the firebox) to the side surround panel. Feed the wire through these restraints and up to the switch. Care should be taken to ensure the wire does not come in contact with the hot surfaces of the firebox. Reconnect the wires to the switch. A wall-mounted switch, a millivolt wall thermostat, or a remote control, can be used to supplement the rocker switch. The gas valve is powered by millivolts generated by the pilot assembly. This millivolt system is very sensitive to electrical resistance, therefore, make sure all connections... -
Page 17: Aintenance Ervicing
Maintenance & Servicing aintenanCe heCklist The following should only be performed by a qualified service technician. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 1. Annual inspection should be made and the following checks performed: oWhen unit is cool, remove glass and inspect burner for dirt, soot, and lint accumulations, and remove if neces-... -
Page 18: Uel Onversion
lass emoval Caution: Do not slam or strike glass door or damage may occur. Do not remove the glass door while the insert is hot. To re- move the glass door, pull forward and up on the top latches. Lift the glass door up and off the lower spring latch. Be careful not to damage or scratch the glass while handling. To reinstall the glass, reverse the removal steps. Do not operate the insert with the glass removed. (A) Spring Handle Latches (B) Door Mounting Plates Figure 0... -
Page 19: Roubleshooting
Troubleshooting NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas sup- ply inlet is in the “ON” position. IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be accomplished by a qualified service technician. -
Page 20: Replacement Parts
Replacement Parts Ravenna™ 33/40 (RDV33/40) Part Number Description 47500 Cassette Assembly NG 33,000 BTU (if LP, also requires H5433 Conversion Kit) H3045 Cassette Assembly NG 40,000 BTU (if LP, also requires H5433 Conversion Kit) H6010 Burner Assembly H5922 Pilot Assembly Convertible, NG or LP H5938 Gas Control Valve NG (if LP, also requires H5941 LP Regulator) H5939 Regulator, NG H5941 Regulator, LP H5924 Orifice Main Burner #36 NG 33,000 BTU H5963 Orifice Main Burner 1/8" NG 40,000 BTU H5926 Orifice High Altitude Main Burner #37 NG 33,000 BTU H5971 Orifice High Altitude Main Burner #30 NG 40,000 BTU H5925 Orifice Main Burner #51 LP 33,000 BTU H5929 Orifice Main Burner #49 LP 40,000 BTU H5927 Orifice High Altitude Main Burner #52 LP 33,000 BTU H5972 Orifice High Altitude Main Burner #53 LP 40,000 BTU H5433 Conversion Kit, NG to LP... -
Page 21: Nsert Abels
FOR ALTITUDES ABOVE 2,000 FT/610M (IN CANADA 4500 FT/1370M) DE-RATE THE APPLIANCE BY FOUR (4)% FOR EVERY 1,000 FT (405 M). WARNING: IF UNIT IS CONVERTED TO AN RDV40 FROM AN RDV33 ENSURE THAT THE CLEARANCES TO COMBUSTIBLES ARE CORRECT FOR RDV40. -
Page 22: To Turn Off Gas To Appliance
Lighting Label FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, INJURY OR LOSS OF LIFE. CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, FURNITURE, GASOLINE AND OTHER LIQUIDS WITH FLAMMABLE VAPORS AWAY. -
Page 23: Roduct Eference Nformation
Your Fireplace Insert’s Serial Number ___________________________________ The Date On Which Your Fireplace Insert Was Installed _ _____________________ The Type of Gas Your Fireplace Insert Uses _______________________________ Your Dealer's Name _________________________________________________ Fuel Type (Check one) c Natural Gas c Propane Gas (LP) Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order. When ordering repair parts, always give the following information: 1. The model number of the appliance. . The serial number of the appliance. . The part number. 4. The description of the part. 5. The quantity required. . The installation date of the appliance. If you encounter any problems or have any questions concerning the installation or application of this system, please contact your distributor, or Lennox Hearth Products directly: LENNOX HEARTH PRODUCTS PO Box 987 Auburn, WA 98071 Visit us at www.Lennox.com NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. - Page 24 Lennox™ reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © Lennox Hearth Products 007 P/N 775,18M REV. A 05/007 1110 West Taft Avenue • Orange, CA 985...