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Ransburg Vector Solo AA90 79698 Keypad Body

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SERVICE MANUAL
AH-08-04.2
(REPALACE: AH-08-04.1)
February - 2013
MODELS: 79698
VECTOR SOLO
AA90 APPLICATORS
IMPORTANT:
carefully read SAFETY PRECAUTIONS, starting
on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
TM
Before using this equipment,
Service Manual Price:
Ransburg
$50.00 (U.S.)

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Summary of Contents for Ransburg Vector Solo AA90 79698

  • Page 1 SERVICE MANUAL Ransburg AH-08-04.2 (REPALACE: AH-08-04.1) February - 2013 VECTOR SOLO AA90 APPLICATORS MODELS: 79698 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.
  • Page 2 Ransburg Vector Solo AA90 Applicators NOTE: This manual has been changed from revision AH-08-04.1 to revision AH-08-04.2. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. AH-08-04.2...

  • Page 3: Table Of Contents

    Ransburg Vector Solo AA90 Applicators - Contents CONTENTS PAGE SAFETY: SAFETY PRECAUTIONS ......................1 HAZARDS / SAFEGUARDS ....................2-4 ATEX/FM: EUROPEAN ATEX DIRECTIVE .................... 5 EUROPEAN ATEX LABELS ....................6 FM CONFIGURATION DRAWING ..................7-8 INTRODUCTION: 9-12 GENERAL DESCRIPTION ....................9 79698 VECTOR SOLO AA90 SPECIFICATIONS ..............10 VECTOR SOLO AA90 SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR ..11...
  • Page 4 Ransburg Vector Solo AA90 Applicators - Contents CONTENTS (Cont.) PARTS IDENTIFICATION (Cont.): 44-51 VECTOR SOLO AA90 SOLVENTBORNE APPLICATOR PARTS BREAKDOWN ....46 VECTOR SOLO AA90 SOLVENTBORNE APPLICATOR PARTS LIST ........47-48 POWER MODULE REPLACEABLE PARTS - PARTS LIST ........... 48 AIR HOSE ASSEMBLY PARTS LIST ..................

  • Page 5: Safety

    Safety Section in this manual and understand all of the technical and safety litera- the Ransburg safety literature therein iden- ture for your Ransburg products. This manual tified. contains information that is important for you to know and understand. This information relates to †...
  • Page 6 Ransburg Vector Solo AA90 Applicators - Safety HAZARD SAFEGUARDS AREA Tells what the hazard is. Tells how to avoid the hazard. Tells where hazards may occur. Spray Area Fire Hazard Improper or inadequate oper- Fire extinguishing equipment must be present in the spray area and tested periodically.

  • Page 7: Electrical Equipment

    Ransburg Vector Solo AA90 Applicators - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Certain material may be harmful Follow the requirements of the Material Safety Data Toxic if inhaled, or if there is contact Sheet supplied by coating material manufacturer.
  • Page 8 Ransburg Vector Solo AA90 Applicators - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area Electrostatic Arcing Never operate the applicator without properly grounding the following. A. Operators Operators must be grounded.

  • Page 9: Atex/Fm

    Ransburg Vector Solo AA90 Applicators - Atex/FM EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6 The following instructions apply to equipment 8. The certification of this equipment relies upon covered by certificate number Sira 08ATEX5060: the following materials used in its construction: 1.
  • Page 10 2 = Equipment Category G = Type of explosive atmosphere (gases, vapors, or mists) EEx 0.24mJ = The Vector Solo AA90 79698 Applicators are suitable for use in manual spraying installations complying with EN 50 050 as they are a Type A class with a discharge energy limit of 0.24mJ.
  • Page 11 Ransburg Vector Solo AA90 Applicators - Atex/FM VECTOR SOLO RS90-AA SOLVENT BASED 79698 - ABCDE BASE OPTION DESIGNATIONS MODEL NO. (ORDERING INFORMATION ONLY) "D" DESIGNATIONS "C" DESIGNATIONS "B" DESIGNATIONS "E" DESIGNATIONS "A" DESIGNATIONS CONFIGURATION DWG. 79926 REV A AH-08-04.2...

  • Page 12: Atex/Fm

    Ransburg Vector Solo AA90 Applicators - Atex/FM VECTOR SOLO RS90-AA SOLVENT BASED 79698 - ABCDE BASE OPTION MODEL NO. DESIGNATIONS (ORDERING INFORMATION ONLY) OPTION "A" DESIGNATIONS AIR HOSE TYPE AND LENGTH 1 FOR STANDARD AIR HOSE ASSEMBLY, 10 METER (33')-PART NUMBER: 79727-10...

  • Page 13: Introduction:

    Ransburg Vector Solo AA90 Applicators - Introduction INTRODUCTION GENERAL DESCRIPTION NOTES The Vector Solo AA90 Applicators are a com- bined air/airless powered only by a pressurized air source. Pressurized air creates rotation of a turbine generator that powers a cascade. The...

  • Page 14: 79698 Vector Solo Aa90 Specifications

    Ransburg Vector Solo AA90 Applicators - Introduction 79698 VECTOR SOLO AA90 SPECIFICATIONS Environmental/Physical Mechanical Applicator Length: Fluid Flow 269mm (10.6-inches) Capacity: Variable to 1,500 cc/minute Weight: 973 grams (31.0 oz.) (spray tip dependent) Wetted Parts: Stainless, polyethylene, Hose 79727-XX Lengths (Std):...

  • Page 15: Vector Solo Aa90 Solventborne Electrostatic Spray Applicator

    Ransburg Vector Solo AA90 Applicators - Introduction Figure 1: Vector Solo AA90 Solventborne Electrostatic Spray Applicator VECTOR SOLO AA90 SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR Description Description Air Cap / Spray Tip kV Setpoint Switch Barrel Voltage On/Off Indicator Light Replaceable Hook...

  • Page 16: Vector Solo Aa90 Typical Solventborne Installation

    Ransburg Vector Solo AA90 Applicators - Introduction Figure 2: Vector Solo AA90 Typical Solventborne Installation VECTOR SOLO AA90 TYPICAL SOLVENTBORNE INSTALLATION Description Description Fluid Supply (Grounded) Vector Solo Applicator Ball Valve Fluid Regulator Air Regulator W/Pressure Gauge Air Hose (79727-XX)

  • Page 17: Installation

    Instruc-tions.) ate HAZARDOUS CONDITIONS! 2. Ransburg recommends that a fluid filter be installed at the output of the fluid supply (pump, circulating system, etc.). It is the end user's re- sponsibility to install the proper filter that meets their system's requirements.
  • Page 18 Ransburg Vector Solo AA90 Applicators - Installation Interlocks Required 5. Connect the air hose or qd stem to the applica- Interlock the solvent supply with the main supply tor, thread is left hand pitch, counter-clockwise air to the applicator. When solvent is On, main supply air to the applicator is Off.

  • Page 19: Operation

    V O L T A G E O F F shooting Guide" in the "Maintenance" section Figure 6: Voltage On/Off Position or contact your authorized Ransburg repre- sentative. 2. Ensure the voltage high/low switch is in the • Ground MUST be maintained during the addi- desired position.
  • Page 20 Ransburg Vector Solo AA90 Applicators - Operation TABLE I - PRESSURE AT REGULATOR Pressure At 79727 Wall Regulator Gauge Hose Length 3.8 bar (55 psig) 3.5 bar (50 psig) 3.3 bar (48 psig) 3.1 bar (45 psig) 5. Adjust fan pattern size. Counter-clockwise decreases fan, clockwise increases fan pressure.
  • Page 21 Ransburg Vector Solo AA90 Applicators - Operation 6. The AA90 Applicator incorporates a new feature, TABLE I that being a locating air cap. (Refer to Figure 11 NOZZLE SELECTION GUIDE for a view showing the locating pin.) This feature gives the capability to spray with a fan pattern in...

  • Page 22: Flushing / Color Change Procedure

    Ransburg Vector Solo AA90 Applicators - Operation TABLE II - 79692-XX PRE-ORIFICE SEAL SIZES Part # Matching Spray Tip Part # Restrictor Orifice Size 79692-01 79691-0509,-1009 .1010" (.256mm) 79692-02 79691-0511, -0811, -1011, -1311, -1511 .1021" (.307mm) 79692-03 79691-0513, -0813, -1013, -1313, -1513 .0141"...

  • Page 23: The Right Technique

    Ransburg Vector Solo AA90 Applicators - Operation Applicator to Target Distance W A R N I N G The distance between the applicator and the tar- † Supply air to the applicator must be in- get influences the appearance of the final finish terlocked with the solvent supply.

  • Page 24: Preparation

    C A U T I O N necessary and wide experience with many types of coating applications helps. Your Ransburg † Ransburg recommends the use of a fluid representative uses such experience and actual filter in addition to the filter in the applicator laboratory testing when recommending a nozzle fluid line to reduce nozzle clogging.

  • Page 25: Maintenance

    NEVER be used cator to be cleaned and the material that needs against the body. It can blind, deafen, and to be removed. Ransburg recommends that all may even penetrate the skin. If used for exterior cleaning be done with non-polar solvents...

  • Page 26: Routine Schedule

    Ransburg Vector Solo AA90 Applicators - Maintenance ROUTINE SCHEDULE Daily (or at start of each shift) • Verify that ALL solvent safety containers are grounded! Follow these maintenance steps to extend the life of the applicator and ensure efficient opera- •...

  • Page 27: Applicator Repair

    Ransburg Vector Solo AA90 Applicators - Maintenance APPLICATOR REPAIR 4. Using the meter set to kV, measure the output voltage of the applicator. Voltage output reading is between 67 and 75kV. C A U T I O N † DO NOT allow the fluid lines to stand...

  • Page 28: Flushing Procedures

    Ransburg Vector Solo AA90 Applicators - Maintenance FLUSHING C A U T I O N PROCEDURES † If the coating material is fast settling and the fluid lines are not flushed soon enough, the internal passages may become clogged. The fluid system should be thoroughly cleaned by This can lead to excessive downtime for repair.
  • Page 29 Ransburg Vector Solo AA90 Applicators - Maintenance W A R N I N G C A U T I O N † A wire brush or metal tools must NEVER † Ensure supply pressures have been be used. NEVER use a cleaning tool that bled to zero prior to servicing the applicator.
  • Page 30 Ransburg Vector Solo AA90 Applicators - Maintenance Spray Tip Removal/Carbide 2. Remove fluid hose at base of applicator. Removal 1. Remove the retaining nut completely by hand. 2. Remove the air cap from applicator by grabbing the horns pushing side to side while pulling the cap away from the applictor.

  • Page 31: Barrel Removal

    Ransburg Vector Solo AA90 Applicators - Maintenance 4. By hand push the seal into the tip holder as 2. Remove two (2) screws with a 3mm Allen wrench shown. The seal will be held in place in the holder. that hold the rear cover. Remove rear cover and Then place the tip holder on the insertion tool.
  • Page 32 Ransburg Vector Solo AA90 Applicators - Maintenance 5. Remove the two (2) jam nuts using the 79793- 7. Pull the barrel straight away from the handle. 00 Removal Tool while holding the needle shaft with the 79793-00 Special Wrench. Figure 28: Barrel Removal Figure 26: Jam Nut Removal 8.
  • Page 33 Ransburg Vector Solo AA90 Applicators - Maintenance Remove Cascade Reinstalling Barrel 1. Pull the cascade out of the barrel. 1. Replace the hook. Install the barrel against the handle and hand tighten two (2) long 5mm screws, in an alternating sequence with the 4mm Allen wrench.
  • Page 34 Ransburg Vector Solo AA90 Applicators - Maintenance 3. Tighten second jam nut with raised center facing 5. Install trigger and fluid line. out, while holding the needle shaft. Figure 34: Second Jam Nut Replacement 4. Install the fluid adjustment assembly along with Figure 36: Fluid Line/Trigger Installation the air and fluid return springs.

  • Page 35: Needle Shaft Removal/Replacement

    Ransburg Vector Solo AA90 Applicators - Maintenance NEEDLE SHAFT REMOVAL/REPLACMENT 1. Remove barrel from the handle using previous 5. Clean cavity with non-metallic brush and steps. non-polar solvent. 2. Remove cascade. 6. Replace needle components as required. (See "Needle Shaft Parts List" in the "Parts Identification"...
  • Page 36 Ransburg Vector Solo AA90 Applicators - Maintenance Needle Shaft Rebuild 3. Remove front spreader seal, front u-cup seal, rear spreader seal, rear u-cup seal, and pusher 1. Prior to installing the needle shaft, partially fill seal. the internal bore of barrel with dielectric grease.
  • Page 37 Ransburg Vector Solo AA90 Applicators - Maintenance 2. Tighten rear nut using Special Wrench 79854- 2. Remove three (3) bolts using a 3mm Allen 00. Tighten until drag is felt on the shaft when it wrench. is pushed back and forth.
  • Page 38 Ransburg Vector Solo AA90 Applicators - Maintenance 6. Remove air valve cartridge seal (black) (see Handle Disassembly Figure 48). 1. Remove barrel. 7. Remove front air valve seal (white). 2. Remove power module. 3. Push air valve out. 1 - Push Out From Here...
  • Page 39 Ransburg Vector Solo AA90 Applicators - Maintenance Handle Rebuild 3. Install the air valve cartridge. Align the cartridge with tab at 12 o'clock posiition. 1. Install the front air valve seal using the Special Tool. Figure 56: Air Valve Cartridge Alignment 4.
  • Page 40 Ransburg Vector Solo AA90 Applicators - Maintenance Power Module - Fluid Fitting 3. Remove the 1/4 module from the 3/4 module. Removal Pull the fluid fitting out. 1. Remove swivel from the power module and the power module from thehandle.

  • Page 41: Test And Maintenance Kit Usage (79870-00)

    Ransburg Vector Solo AA90 Applicators - Maintenance TEST AND MAINTENANCE 2. Install the fluid fitting. KIT USAGE (79870-00) Figure 63: Fluid Fitting Replacement 3. Install the 1/4 module into the 3/4 module and tighten the two (2) screws. Figure 66: 79870 Test and Maintenance Kit...
  • Page 42 Ransburg Vector Solo AA90 Applicators - Maintenance 3. Connect the other end of the air hose to the 2. Connect the barb fitting [5] to the brass tee regulated air supply. fitting [1]. Place the tubing [6] on the end of the barb fitting.
  • Page 43 Ransburg Vector Solo AA90 Applicators - Maintenance 3. Connect the left-hand fitting of the 79727 Air TP-1 Hose to the male inlet of the Test and Maintenance TP-2 Kit. 4. Insert the tubing [6] into the smaller diameter hole in the top of the air fitting in the power module.
  • Page 44 Ransburg Vector Solo AA90 Applicators - Maintenance 4. Slide the compression ring and the sleeve into the fitting body and tighten. 0.8mm (1/32") Figure 77: Tightening 79930 Fitting Figure 75: Sleeve Tightening Air Hose -Applicator End 1. Cut the end of the air hose so that end is square.

  • Page 45: Troubleshooting Guide

    Ransburg Vector Solo AA90 Applicators - Maintenance TROUBLESHOOTING GUIDE General Problem Possible Cause Solution ELECTRICAL No kV On-Off lever in wrong position Ensure the On/Off lever is in the On position. Low pressure Ensure 40 psig (2.75 bar) at the applicator handle with applicator triggered.
  • Page 46 Excessive fluid pressure Reduce air pressure to pump. Applicator held too close to target Hold applicator further back. Paint too conductive Consult Ransburg technical assistance. Poor target ground Check ground integrity from target through support to ground. Paint Wraps Back...
  • Page 47 Ransburg Vector Solo AA90 Applicators - Maintenance TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Cause Solution ELECTRICAL Paint Leaks Loose nozzle cap Tighten nut. Through Center of Nozzle Improper trigger adjustment Readjust. (Failure to Shut Off) Defective or dirty valve seat Flush out or replace as needed.

  • Page 48: Parts Identification

    Ransburg Vector Solo AA90 Applicators - Parts Identification PARTS IDENTIFICATION 79698 VECTOR SOLO AA90 APPLICATOR MODEL IDENTIFICATION When ordering, use 79698-A, B, C, D, and E as indicated by Tables A, B, C, D, and E. Five digits must follow the basic part number, for example:...
  • Page 49 Ransburg Vector Solo AA90 Applicators - Parts Identification NOTES TABLE C - TRIGGER TYPE Dash Description "C" 2-Finger Trigger 79694-00 TABLE D - SPRAY TIP SIZE Dash Description "D" Carbide Tip Assembly 79691-0811 Carbide Tip Assembly 79691-0813 Carbide Tip Assembly...
  • Page 50 Ransburg Vector Solo AA90 Applicators - Parts Identification VECTOR SOLO AA90 SOLVENTBORNE APPLICATOR Figure 80: Vector Solo AA90 Applicators Parts Breakdown AH-08-04.2...

  • Page 51: Vector Solo Aa90 Solventborne Applicator Parts List

    Ransburg Vector Solo AA90 Applicators - Parts Identification VECTOR SOLO AA90 SOLVENTBORNE APPLICATOR - PARTS LIST (Figure 80) Item # Part # Description 79668-00 Assembly, Fluid Nozzle 72375-03 Seal, Teflon Table "D" Carbide Tip Assemblies 79692-00 Seal, No Pre-Orifice 79692-00-K3...

  • Page 52: Power Module Replaceable Parts - Parts List

    Ransburg Vector Solo AA90 Applicators - Parts Identification VECTOR SOLO AA90 SOLVENTBORNE APPLICATOR - PARTS LIST (Cont.) (Figure 80) Part # Description Item # 79770-00 Cartridge, Air Valve 79772-00 Assembly, Air Valve 79759-00 Assembly, Fan Air Adjust Valve 79847-00 Valve, Atom Adjust (Optional)

  • Page 53: Needle Shaft Assembly Parts List

    Ransburg Vector Solo AA90 Applicators - Parts Identification ACCESSORIES Figure 84: Needle Shaft Assembly NEEDLE SHAFT ASSEMBLY - PARTS LIST (Figure 84) Item # Part # Description 73351-00 Nut, Jam 73346-00 Seal, Pusher 79618-00 Spreader, Seal, Machined 72378-01 Packing Tube...

  • Page 54: Test And Maintenance Kit

    Ransburg Vector Solo AA90 Applicators - Parts Identification TEST AND MAINTENANCE KIT - (OPTIONAL) (Figure 86) Part # Description 79870-00 Test and Maintenance Kit Figure 86: Test and Maintenance Kit - Optional VECTOR SOLO AA90 APPLICATOR RECOMMENDED SPARE PARTS (Quantities Per Applicator)

  • Page 55: Warranty Policies

    (any part number ending in “R”) for which EXCLUSIONS: the warranty period is ninety (90) days. If, in Ransburg’s opinion the warranty item in EQUIPMENT: When purchased as a complete question, or other items damaged by this part unit, (i.e., guns, power supplies, control units, etc.), was improperly installed, operated or maintained, is one (1) year from date of purchase.
  • Page 56 Ransburg Vector Solo AA90 Applicators - Manual Changes MANUAL CHANGE SUMMARY This manual was published to supersede Service Manual AH-06-01.10 Vector Solo Applicators to make the following changes: 1. Updated manual due to nozzle thread change from 9050 Control Unit to the 9060 Control Unit.
  • Page 57 Telephone (toll free): 800-233-3366 Fax: 419-470-2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts. © 2013 Ransburg. All rights reserved. Form No. AH-08-04.2 Models and specifications subject to change without notice. Litho in U.S.A.

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