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MQ Power DCA300SSC WHISPERWATT SERIES Operation And Parts Manual

60hz generator (cummins qsl9-g3 diesel engine)
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OPERATION AND PARTS MANUAL
WHISPERWATT™ SERIES
MODEL DCA300SSC
60HZ GENERATOR
(CUMMINS QSL9-G3 DIESEL ENGINE)
PARTS LIST NO. C2870300204
Revision #0 (06/25/09)
To fi nd the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MQ Power DCA300SSC WHISPERWATT SERIES

  • Page 1 OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA300SSC 60HZ GENERATOR (CUMMINS QSL9-G3 DIESEL ENGINE) PARTS LIST NO. C2870300204 Revision #0 (06/25/09) To fi nd the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

  • Page 3: Reporting Safety Defects

    REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it fi...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS DCA300SSC Component Drawings Generator Assembly ......... 56-59 60 Hz Generator Control Box Assembly........60-63 Proposition 65 warning ..........2 Engine and Radiator Assembly......64-67 Reporting Safety Defects ......... 3 Engine Operating Panel Assembly....68-69 Table of Contents .............

  • Page 5: Parts Ordering Procedures

    PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1 , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip.

  • Page 6: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.
  • Page 7 SAFETY INFORMATION  GENERAL SAFETY NEVER use accessories or attachments that are not recommended by MQ Power for this equipment. Damage CAUTION to the equipment and/or injury to user may result.  NEVER operate this equipment without proper protective ...
  • Page 8 SAFETY INFORMATION ENGINE SAFETY NOTICE  DANGER NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter  The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction.
  • Page 9 Safety Towing Regulations, before towing when towing. your generator.  Raise and lock trailer wheel stand in up position when  Refer to MQ Power trailer manual for additional safety towing. information.  Place chock blocks underneath wheel to prevent rolling ...
  • Page 10 SAFETY INFORMATION  ELECTRICAL SAFETY Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections DANGER may cause electrical shock and damage to the generator.  DO NOT touch output terminals during operation. Contact with output terminals NOTICE during operation can cause electrocution, ...
  • Page 11 SAFETY INFORMATION BATTERY SAFETY ENVIRONMENTAL SAFETY DANGER NOTICE   DO NOT drop the battery. There is a possibility that the Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters. ...

  • Page 12: Specifi Cations

    SPECIFICATIONS Table 1. Generator Specifi cations Model DCA300SSC Revolving fi eld, self ventilated, Type Drip proof, Single bearing Armature Connection Star with Neutral Phase Standby Output 330 KVA (264 KW) Prime Output 300 KVA (240 KW) Voltage — 1Ø 120,127,139, 240, 254 and 277V Voltage —...

  • Page 13: Dimensions

    DIMENSIONS Figure 1. Dimensions Table 3. Dimensions Reference Dimension in. (mm) Reference Letter Dimension in. (mm) Letter 39.76 in. (1,010 mm) 43.90 in. (1,115 mm) 43.90 in. (1,115 mm) 149.61 in. (3,800 mm) 23.03 in. (585 mm.) 70.87 in. (1,800 mm) 25.20 in.

  • Page 14: Installation

    INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 15 INSTALLATION OUTDOOR INSTALLATION GENERATOR GROUNDING Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide ground.

  • Page 16: General Information

    GENERAL INFORMATION GENERATOR OPEN DELTA EXCITATION SYSTEM The MQ Power Model DCA300SSC is a generator (Figure The DCA300SSC generator is equipped with the state of 3) that is designed as a high quality portable (requires a the art “Open-Delta” excitation system. The open delta...

  • Page 17: Major Components

    MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. DESCRIPTION Muffl er Assembly Engine Assembly Enclosure Assembly Generator Assembly Output Terminal Assembly Battery Assembly Fuel Tank Assembly Generator Control Panel Assembly Engine Operating Panel Assembly Figure 3. Major Components DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 17...

  • Page 18: Generator Control Panel

    GENERATOR CONTROL PANEL Figure 4. Generator Control Panel The defi nitions below describe the controls and functions the controller will shutdown the engine by initializing of the DCA300SSC Generator Control Panel (Figure 4). the Over Speed Protection mode. Pilot Lamp —...

  • Page 19: Generator Control Panel

    GENERATOR CONTROL PANEL  MPEC Control Switch — This switch controls the The Control Box is equipped with the following major running of the unit. If this switch is set to the OFF/RESET components: position, the unit will not run. When this switch is set to the ...

  • Page 20: Engine Operating Panel

    ENGINE OPERATING PANEL WATER TEMP. OIL PRESS. FUEL LEVEL AIR FILTER COOLANT LEVEL Figure 5. Engine Operating Panel The defi nitions below describe the controls and functions to the MANUAL position to start the engine, the of the DCA300SSC Engine Operating Panel (Figure 5). lamp will be lit.
  • Page 21 NOTES DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 21...

  • Page 22: Output Terminal Panel Familiarization

    OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION The Output Terminal Panel (Figure 6) shown below is The “Output Terminal Panel ” (Figure 6) is provided with located on the right-hand side (left from control panel) of the following: the generator.
  • Page 23 OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles Each auxiliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the There are two 120 VAC, 20 amp GFCI (Duplex Nema GFCI receptacles. Remember the load output (current) on 5-20R) receptacles provided on the output terminal panel.
  • Page 24 OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the Output An over current relay (Figure 11) is connected to the main Terminal Lugs or the convenience receptacles (Figure 10). circuit breaker. In the event of an overload, both the circuit Make sure to read the operation manual before attempting breaker and the over current relay may trip.

  • Page 25: Load Application

    LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase and equipment to insure the wattage, amperage, frequency, power use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 26: Generator Outputs

    GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Maximum Amps A wide range of voltages are available to supply voltage Table 8 shows the maximum amps the generator can for many different applications. Voltages are selected by provide. DO NOT exceed the maximum amps as listed. applying jumpers (6) to the voltage change-over board (Figure 12).

  • Page 27: Generator Outputs/Gauge Reading

    GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC AC Ammeter Gauge Reading VOLTAGE GAUGES Place the AC Ammeter Change-Over Switch (Figure 16) in the U position and observe the current reading (load The AC ammeter and AC voltmeter gauges are controlled drain) on the U terminal as indicated on the AC Ammeter by the AC ammeter and AC voltmeter change-over Gauge (Figure 17).

  • Page 28: Output Terminal Panel Connections

    OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES Turn the voltage regulator knob (Figure 20) clockwise to increase voltage output, turn counterclockwise to Various output voltages can be obtained using the UVWO decrease voltage output. Use voltage regulator output terminal lugs. The voltages at the terminals are adjustment knob whenever fi...

  • Page 29: Output Terminal Panel Connections

    OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages Jumper the voltage change-over board for 480V Make sure the voltage change-over board is jumpered operation as shown in Figure 23. This confi guration for 480V operation as shown in Figure 23. uses 6 jumper plates in 3 different positions.

  • Page 30: Inspection/Setup

    INSPECTION/SETUP CIRCUIT BREAKERS FUEL CHECK To protect the generator from an overload, a 3-pole, 800 DANGER amp, main circuit breaker is provided to protect the U,V, Fuel spillage on a hot engine can cause and W Output Terminals from overload. In addition two a fi...
  • Page 31 INSPECTION/SETUP Refueling Procedure: Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel WARNING cap and fi ll tank (Figure 30). Diesel fuel and its vapors are dangerous to your health and the surrounding environment.
  • Page 32 INSPECTION/SETUP COOLANT (ANTIFREEZE/SUMMER COOLANT/ The engine may overheat if the radiator fi ns become overloaded with dust or debris. Periodically clean the WATER) radiator fi ns with compressed air. Cleaning inside the Cummins recommends antifreeze/summer coolant for use in machine is dangerous, so clean only with the engine turned their engines, which can be purchased in concentrate (and off and the negative battery terminal disconnected.
  • Page 33 INSPECTION/SETUP BATTERY When connecting battery do the following: NEVER connect the battery cables to the battery This unit is of negative ground DO NOT connect in reverse. terminals when the MPEC Control Switch is in either Always maintain battery fl uid level between the specifi ed the MANUAL position.

  • Page 34: Genertor Start-Up Procedure (Manual)

    GENERATOR START-UP PROCEDURE (MANUAL) BEFORE STARTING STARTING (MANUAL) Place the engine speed switch (Figure 37) in the LOW CAUTION (down) position. The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. Figure 37. Engine Speed Switch (Low) WARNING Place the...
  • Page 35 GENERATOR START-UP PROCEDURE (MANUAL) The generator’s frequency meter (Figure 42) should be coolant temperature gauge (Figure 47) will displaying the 60 cycle output frequency in HERTZ. indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 167°~203°F (75°~95°C) (Green Zone). Figure 47.

  • Page 36: Generator Start-Up Procedure (Auto Mode)

    GENERATOR START-UP PROCEDURE (AUTO MODE) STARTING (AUTO MODE) When starting generator in AUTO mode use the “Manual Start-up” procedure except where noted (see below). DANGER Perform steps 1 through 5 in the Before Starting section Before connecting this generator to any as outlined in the Manual Starting Procedure.

  • Page 37: Generator Shut-Down Procedures

    GENERATOR SHUT-DOWN PROCEDURES EMERGENCY SHUTDOWN PROCEDURE WARNING To stop the engine in the event of an emergency, PUSH NEVER stop the engine suddenly except in an the emergency stop button (Figure 55) inward. This emergency. button is located on the engine operating panel, see Figure 5.

  • Page 38: Maintenance

    MAINTENANCE 10 Hrs 1000 Table 12. Inspection/Maintenance 250 Hrs 500 Hrs DAILY Check Engine Fluid Levels Check Air Cleaner Check Battery Acid Level Check Fan Belt Condition Check for Leaks Check for Loosening of Parts Replace Engine Oil and Filter * Engine Clean Air Filter Check Fuel Filter/Water Separator Bowl...
  • Page 39 MAINTENANCE If the engine is operating in very dusty or dry grass FUEL TANK INSPECTION conditions, a clogged air cleaner will result. This can lead to In addition to cleaning the fuel tank, the following a loss of power, excessive carbon buildup in the combustion components should be inspected for wear: chamber and high fuel consumption.
  • Page 40 MAINTENANCE To restart after running out of fuel, turn the switch to the RADIATOR CLEANING “ON” position for 15-30 seconds. Try again, if needed. This The radiator (Figure 58) should be sprayed (cleaned) with unit is equipped with an automatic air bleeding system. a high pressure washer when excessive amounts of dirt CHECK OIL LEVEL and debris have accumulated on the cooling fi...
  • Page 41 MAINTENANCE JACKET WATER HEATER AND INTERNAL BATTERY If the generator will be used daily, the battery should normally not require charging. If the generator will be idle CHARGER 120 VAC INPUT RECEPTACLES (not used) for long periods of time, apply power to the (OPTIONAL) battery charger receptacle via commercial power using a This generator can be optionally equipped with two 120...

  • Page 42: Trailer Maintenance

    TRAILER MAINTENANCE TRAILER MAINTENANCE Tire Size — Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information.
  • Page 43 TRAILER MAINTENANCE BRAKES Hydraulic Surge Brakes Trailer brakes should be inspected the fi rst 200 miles of Hydraulic surge brakes (Figure 60) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.
  • Page 44 TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Suspension Tires and wheels are a very important and critical The leaf suspension springs and associated components components of the trailer. When specifying or replacing the (Figure 61) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.
  • Page 45 TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: Start all wheel lug nuts by hand.

  • Page 46: Trailer Wiring Diagram

    TRAILER WIRING DIAGRAM Figure 63. Trailer/Towing Vehicle Wiring Diagram PAGE 46 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

  • Page 47: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 64. Generator Wiring Diagram DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 47...

  • Page 48: Engine Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 65. Engine Wiring Diagram PAGE 48 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

  • Page 49: Controller Wiring Diagram

    NOTES DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 49...

  • Page 50: Troubleshooting (Generator)

    TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business offi ce or service plant. Table 17.

  • Page 51: Troubleshooting (Engine Controller)

    TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business offi ce or service plant. Table 18.

  • Page 52: Troubleshooting (Diagnostic Lamp)

    TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 66) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 66.
  • Page 53 NOTES DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 53...

  • Page 54: Explanation Of Code In Remarks Column

    EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and QTY. Column remarks used in the Parts section of this manual. Use the Numbers Used — Item quantity can be indicated by a help numbers found on the back page of the manual if there number, a blank entry, or A/R.

  • Page 55: Suggested Spare Parts

    SUGGESTED SPARE PARTS DCA300SSC WHISPERWATT GENERATOR WITH CUMMINGS QSL9-G3 DIESEL ENGINE 1 to 3 units QTY. DESCRIPTION 1....0602015120 ..HOSE, RADIATOR UPPER ENGINE 1....0602015121 ..HOSE, RADIATOR UPPER/LOWER 1....0602015122 ..HOSE, RADIATOR LOWER 3....0602015244 ..BELT, FAN 1....4921744 ....SENSOR, OIL PRESSURE 1....0602122272 ..OIL PRESSURE UNIT 1....0602123267 ..WATER TEMPERATURE UNIT 1....0602210189 ..WATER TEMP.

  • Page 56: Component Drawings Generator Assembly

    GENERATOR ASSY. PAGE 56 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 57 GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS C2110000002 ROTOR ASSY ..........1 ..... INCLUDES ITEMS W/# 1-1# FIELD ASSY 1-2# 0601842402 RESISTOR, 80W 300K 1-3# 0601823282 RECTIFIER 1-4# 0018205020 HEX HD. CAP SCREW 1-4A# 0040005000 WASHER, LOCK 1-4B# 0041205000 WASHER, FLAT 1-5# 8201070002 1-6#...
  • Page 58 GENERATOR ASSY. (CONTINUED) PAGE 58 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 59 GENERATOR ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS C3154400003 SUCTION COVER 0017106015 HEX HEAD BOLT C3164600103 COUPLING ADAPTER 0010310030 HEX HEAD BOLT 0042510000 WASHER, LOCK C2163700004 SPACER, BEARING 0070506208 BEARING, 6208ZZ 0010312040 HEX HEAD BOLT 0042512000 WASHER, LOCK C3132300014 COVER, FAN 0010106030 HEX HEAD BOLT...

  • Page 60: Control Box Assembly

    CONTROL BOX ASSY. PAGE 60 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 61 CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS M5213000002 CONTROL BOX 0601809659 CURRENT TRANSFORMER 0027106015 MACHINE SCREW 0601807513 CIRCUIT BREAKER, 800A C2261600204 BRACKET, CIRCUIT BREAKER 0017108020 HEX HEAD BOLT 0601820604 AUTOMATIC VOLTAGE REGULATOR 0027106015 MACHINE SCREW 0601842468 RESISTOR, 5W 150 OHM 0027103010 MACHINE SCREW C2274000103...
  • Page 62 CONTROL BOX ASSY. (CONTINUED) PAGE 62 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 63 CONTROL BOX ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS 38 A 0601810244 BULB, DC28V 0601831670 DIAGNOSTIC BUTTON 0601831205 RESET BUTTON 0601830746 LOW IDLE SPEED SWITCH 0601830710 DIAGNOSTIC SWITCH 0601840009 RHEOSTAT, 2W 5k OHM 0017106016 HEX HEAD BOLT 0602201455 RELAY, HEATER ..........1 ....1210--1004--00 0017106016 HEX HEAD BOLT C2224000503...

  • Page 64: Engine And Radiator Assembly

    ENGINE AND RADIATOR ASSY. PAGE 64 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 65 ENGINE AND RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS C2923200204 ENGINE, QSL9-G3 0602015244 BELT, FAN ............1 ..... 3288497 0602046638 ELEMENT, AIR CLEANER (OUTER) ....1 ..... AF26124 1-1A 0602046639 ELEMENT, AIR CLEANER (INNER) ....1 ..... AF26125 0602041224 CARTRIDGE, OIL FILTER .......1 ..... LF9009 0602045193 CARTRIDGE, COOLANT FILTER ....1 .....
  • Page 66 ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 66 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 67 ENGINE AND RADIATOR ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS 0603306395 HOSE JOINT 0602021070 0269200800 DRAIN HOSE 0602010220 RESERVER TANK ...........1 ..... 0921-1223-00 0602011023 CAP ..............1 ..... 0920-1125-00 813NLU0000T COOLANT LEVEL SWITCH ......1 ..... REPLACES P/N 0602123290 0602011500 HEX HEAD BOLT ..........4 ..... 01010-81020 0602015500 BUSHING ............1 .....

  • Page 68: Engine Operating Panel Assembly

    ENGINE OPERATING PANEL ASSY. PAGE 68 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 69 ENGINE OPERATING PANEL ASSY. PART NO. PART NAME QTY. REMARKS C2351101903 OPERATING PANEL 0017106020 HEX HEAD BOLT 0207006000 HEX NUT 0602101000 BATTERY SWITCH 0021008080 MACHINE SCREW 0030004000 HEX NUT 0040008000 WASHER, LOCK 0041608000 WASHER, FLAT 0601830710 ENGINE SPEED SWITCH 0601831557 EMERGENCY STOP BUTTON 0602120095 TACHOMETER...

  • Page 70: Output Terminal Assembly

    OUTPUT TERMINAL ASSY. PAGE 70 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 71 OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS C2231700403 SET BOARD, OUTPUT TERMINAL C0277500004 OUTPUT TERMINAL 0801830904 HEX HEAD BOLT 0039320000 HEX NUT 0040020000 WASHER, LOCK 0041420000 WASHER, FLAT 3501860604 TERMINAL PLATE 0019110050 HEX HEAD BOLT 0042310000 WASHER, LOCK 0042410000 WASHER, FLAT 0601808803...

  • Page 72: Battery Assembly

    BATTERY ASSY. PAGE 72 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 73 BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0165614551 BATTERY 145G51 C9109100604 BATTERY SHEET 3972250004 BATTERY BAND 0805002904 BATTERY BOLT 0037808000 WING NUT 0040008000 WASHER, LOCK 0041608000 WASHER, FLAT C2346600404 BATTERY CABLE C2346600304 BATTERY CABLE C2347600704 BATTERY CABLE C2346600504 BATTERY CABLE C2346200004 EARTH CABLE 0347010030...

  • Page 74: Muffl Er Assembly

    MUFFLER ASSY. PAGE 74 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 75 MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS C2331100002 MUFFLER 0019210025 HEX HEAD BOLT M5333000003 EXHAUST PIPE 0602325066 BEND BOLT CLAMP C1334200304 GASKET 0010312055 HEX HEAD BOLT 0030312000 HEX NUT 0042512000 WASHER, LOCK 0041612000 WASHER, FLAT C2331300004 COVER 0017108020 HEX HEAD BOLT DCA300SSC GENERATOR •...

  • Page 76: Fuel Tank Assy

    FUEL TANK ASSY. PAGE 76 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)

  • Page 77: Fuel Tank Assembly

    FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS C2363000303 FUEL TANK 0810105004 CAP, FUEL TANK 0810105400 FUEL FILTER 0264100525 HOSE, FUEL GAUGE 0605515079 HOSE BAND 0605503023 FUEL SESOR 0802120604 PACKING 0605501093 UNIT, FUEL 0605516090 PACKING 0022905015 MACHINE SCREW 8195523104 TANK BAND 0805003414 PAD, TANK BAND...

  • Page 78: Enclosure Assembly

    ENCLOSURE ASSY. PAGE 78 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 79 ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS C2413003202 BASE C3414100104 FLOOR PANEL C2414100004 FLOOR PANEL 0019208020 HEX HEAD BOLT C2414600304 DUCT C2494000304 ACOUSTIC SHEET 0017108020 HEX HEAD BOLT M5423000002 FRONT FRAME M5493100003 ACOUSTIC SHEET M5423000102 FRONT FRAME M5493100003 ACOUSTIC SHEET 0017108020 HEX HEAD BOLT 0019210025...
  • Page 80 ENCLOSURE ASSY. (CONTINUED) PAGE 80 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 81 ENCLOSURE ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS C3444700004 DOOR ROD 8195146304 DOOR ROD 0845050704 STAY 0207006000 HEX NUT 0805011304 STOPPER, DOOR 0805011204 STOPPER, DOOR 0207006000 HEX NUT 0845047104 HINGE 0845045004 WASHER 0845047204 HINGE 0845045004 WASHER 0019208020 HEX HEAD BOLT 0601850097 STOPPER 0025408025...
  • Page 82 ENCLOSURE ASSY. (CONTINUED) PAGE 82 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 83 ENCLOSURE ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS 0825007362 DOOR HANDLE 0021806016 MACHINE SCREW 0030006000 HEX NUT 0845046904 HINGE 0845045004 WASHER 084504700 HINGE 0845045004 WASHER 0019208020 HEX HEAD BOLT 0601850097 STOPPER 0025408025 MACHINE SCREW 0845031504 M5463500004 GUTTER C2464500304 GUTTER 0019208020 HEX HEAD BOLT DCA300SSC GENERATOR •...

  • Page 84: Rubber Seals Assembly

    RUBBER SEALS ASSY. PAGE 84 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 85 RUBBER SEALS ASSY. PART NO. PART NAME QTY. REMARKS 0229201400 SEAL RUBBER 0228901015 SEAL RUBBER 0228901250 SEAL RUBBER 0228901310 SEAL RUBBER 0228900650 SEAL RUBBER 0228900650 SEAL RUBBER 0228900710 SEAL RUBBER 0229201300 SEAL RUBBER 0221200705 SEAL RUBBER 0228801210 SEAL RUBBER 0228100510 SEAL RUBBER 0228100120 SEAL RUBBER...

  • Page 86: Nameplate And Decals Assembly

    NAMEPLATE AND DECALS ASSY. PAGE 86 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 87 NAMEPLATE AND DECALS ASSY. PART NO. PART NAME QTY. REMARKS C3550000703 DECAL : HANDLING PROCEDURES ......1 ....C3500 0070 C9522100003 DECAL : CAUTION ............2 ....C9221 0000 CONTROL BOX GROUP 0800520100 PLATE : ON - OFF............1 ....AT-202 0800520904 PLATE : AMMETER CHANGE- OVER SWITCH..1 ....N-2438 0800520814 PLATE : VOLTMETER CHANGE- OVER SWITCH ..1 ....
  • Page 88 NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 88 — DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09)
  • Page 89 NAMEPLATE AND DECALS ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS BATTERY GROUP 0800689404 DECAL : + ............... 1 ...... S-2090 0800689504 DECAL : - ..............1 ...... S-2091 C9505300004 DECAL : CAUTION ..........1 ...... C9053 0000 MUFFLER GROUP A9504000014 DECAL : DANGER ................

  • Page 90: Terms And Conditions Of Sale - Parts

    TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Parts must be in new and resalable Multiquip reserves the right to quote and condition, in the original Multiquip sell direct to Government agencies, and to Terms of payment for parts are net 30 days. package (if any), and with Multiquip part Original Equipment Manufacturer accounts numbers clearly marked.
  • Page 91 NOTES DCA300SSC GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (06/25/09) — PAGE 91...
  • Page 92 © COPYRIGHT 2009, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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