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MQ Power DCA-300SSK III Series Parts And Operation Manual

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PARTS AND OPERATION MANUAL
DCA-300SSK III
DCA-300SSK III
DCA-300SSK III
DCA-300SSK III
DCA-300SSK III
MQ POWER
MQ POWER
MQ POWER
MQ POWER
MQ POWER
SERIES
SERIES
SERIES
SERIES
SERIES
(FEMA)
(FEMA)
(FEMA)
(FEMA)
(FEMA)
PARTS LIST NO. C2871300704
SERIAL NO. 3708297~
Revision #1 (06/02/03)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL MQ POWER MQ POWER MQ POWER MQ POWER MQ POWER DCA-300SSK III DCA-300SSK III DCA-300SSK III DCA-300SSK III DCA-300SSK III SERIES SERIES SERIES SERIES SERIES (FEMA) (FEMA) (FEMA) (FEMA) (FEMA) PARTS LIST NO. C2871300704 SERIAL NO. 3708297~ Revision #1 (06/02/03) MULTIQUIP INC.
  • Page 2 PAGE 2 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 DCA-300SSK III —...

  • Page 4: Table Of Contents

    COMPONENT DRA COMPONENT DRAWINGS COMPONENT DRA COMPONENT DRA WINGS WINGS WINGS WINGS MQ Power DCA-300SSK MQ Power DCA-300SSK MQ Power DCA-300SSK MQ Power DCA-300SSK MQ Power DCA-300SSK Generator Assembly ..........56-59 III AC Generator III AC Generator III AC Generator...

  • Page 5: Here's How To Get Help

    Standard Stock orders orders ($750 list and above) Service Department 800-478-1244 Fax: 310-537-4259 310-537-3700 MQ Power Service Department Special freight allowances 800-835-2551 Fax: 310-638-8046 when you order 10 or more 310-537-3700 line items via Web or Fax!** Warranty Department 800-421-1244, Ext. 279...
  • Page 6 DCA-300SSK III— SPECIFICATIONS t a r i f i o i t i v l e i f , d l - f l t a l i i s e p i r i S - i r a s e l t i c i t a...
  • Page 7 NOTE PAGE DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 7...

  • Page 8: Dimensions (Top And Side)

    DCA-300SSK III — DIMENSIONS (TOP AND SIDE) Figure 1. Dimensions (Side and Top Views) PAGE 8 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)

  • Page 9: Dimensions (Front And Rear)

    DCA-300SSK III — DIMENSIONS (FRONT AND REAR) Figure 2. Dimensions (Rear and Front Views) DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 9...
  • Page 10 This Owner's Manual has been developed to provide complete Accidental Starting instructions for the safe and efficient operation of the MQ Power Model DCA-300SSKIII WHISPERWATT™ NOTE ALWAYS place the power source, circuit GENERATORS. Before using breakers or ON/OFF switch in the OFF...

  • Page 11: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not ■ NEVER use a defective or frayed power cable. Check the recommended by MQ Power for this equipment. Damage to cable for cuts in the insulation. the equipment and/or injury to user may result.
  • Page 12 DCA-300SSK III — RULES FOR SAFE OPERATION ■ ALWAYS make sure that electrical circuits are properly DANGER DANGER: DANGER DANGER DANGER grounded per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death! by electrocution can result from operating an ungrounded generator.
  • Page 13 DCA-300SSK III — RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine Battery damage may occur. The battery contains acids that can cause ■ ALWAYS service air cleaner frequently to prevent engine injury to the eyes and skin. To avoid eye malfunction.

  • Page 14: Installation

    DCA-300SSK III — INSTALLATION Figure 3. Typical Generator Grounding Application PAGE 14 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 15 DCA-300SSK III — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris , To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH bystanders , and overhead obstructions . Make sure the ground.

  • Page 16: Operation And Safety Decals

    DCA-300SSK III — OPERATION AND SAFETY DECALS The DCA-300SSK III generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine.
  • Page 17 DCA-300SSK III — OPERATION AND SAFETY DECALS DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 17...

  • Page 18: General Information

    The DCA-300SSK III series generators are equipped with Generator the state of the art " Open-Delta " excitation system. The The MQ Power DCA-300SSK III series generators are 240 open delta system consist of an electrically independent kW generators that are designed as a high quality portable winding wound among stationary windings of the AC output section.
  • Page 19 DCA-300SSK III — MAJOR COMPONENTS Figure 5. Major Components t a r r o j f f u r e l y l b y l b o l c y l b r o t y l b y l b e t t y l b r o t...
  • Page 20 DCA-300SSK III — GENERATOR CONTROL PANEL Figure 6. Generator Control Panel PAGE 20 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 21 DCA-300SSK III — GENERATOR CONTROL PANEL The definitions below describe the controls and functions of During cranking cycle , The MPEC will attempt to crank the the DCA-300SSK III “Control Panel” (Figure 6). engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will Pilot Lamp –...
  • Page 22 DCA-300SSK III — ENGINE OPERATING PANEL Figure 7. Engine Operating Panels PAGE 22 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 23 DCA-300SSK III — ENGINE OPERATING PANEL Oil Pressure Gauge – During normal operation this The definitions below describe the controls and functions of gauge be should read in the “GREEN” zone. When the DCA-300SSK III “Engine Operating Panel” (Figure 7). starting the generator the oil pressure mar read a little Tachometer –...
  • Page 24 DCA-300SSK III — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Familiarization Output Terminal Panel Shown below (Figure 8) is the Output Terminal Panel , lift The “ Output Terminal Panel ” (Figure 8) is provided with up on the cover to gain access to receptacles and terminal the following: lugs.
  • Page 25 DCA-300SSK III — OUTPUT TERMINAL PANEL OVERVIEW Each auxiliary receptacle is protected by a 50 amp circuit 120 VAC GFCI Receptacles breaker. These breakers are located directly above the GFCI There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles.
  • Page 26 DCA-300SSK III — OUTPUT TERMINAL PANEL OVERVIEW Over Current Relay Connecting Loads An over current relay (Figure 14) is connected to the main Loads can be connected to the generator by the UVWO terminal circuit breaker. In the event of an overload, both the circuit lugs or the convenience receptacles.

  • Page 27: Load Application

    DCA-300SSK III — LOAD APPLICATION Single Phase Load Three Phase Load When calculating the power requirements for 3-phase power Always be sure to check the nameplate on the generator use the following equation: and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
  • Page 28 DCA-300SSK III — GENERATOR OUTPUTS Generator Output Voltages Generator Amperage A wide range of voltages are available to supply voltage for Tables 7 and 8 describe the generator’s current output capa- many different applications. Voltages are selected by apply- bility for both 1Ø-phase and 3Ø phase applications. ing jumpers (6) to the voltage change-over board (Figure 15).
  • Page 29 DCA-300SSK III — GENERATOR OUTPUTS/GAUGE READING Maximum Amps Table 9 shows the maximum amps the generator can pro- vide. DO NOT exceed the maximum amps as listed. I I I a t l ) e r t l o ) e r Figure 18 AC Voltmeter Figure 17.
  • Page 30 DCA-300SSK III — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are de- pendent on the placement of the jumpers plates (6) on the Voltage Change-Over Board and the adjustment of the Figure 23.
  • Page 31 DCA-300SSK III — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation 1. Make sure the voltage change-over board is jumpered as shown in Figure 26. This configuration uses 6 jumper for 480V operation as shown in Figure 26.
  • Page 32 DCA-300SSK III — PRE-SETUP Circuit Breakers Fuel Check DANGER: DANGER: DANGER: To protect the generator from an overload, a 3-pole, 800 amp, DANGER: DANGER: main circuit breaker is provided to protect the UVWO output Fuel spillage on a hot! engine can cause terminals from overload.
  • Page 33 DCA-300SSK III — PRE-SETUP Figure 31. Skid Type Fuel Tank System Refueling Procedure: DANGER: DANGER: DANGER: DANGER: DANGER: Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. Level Tanks – make sure fuel cells are level with the ground.
  • Page 34 DCA-300SSK III — PRE-SETUP Coolant (Ethylene Glycol [Green] / Water — 50/50 mix) Use only drinkable tap water. If hard water or water with When the antifreeze is mixed with NOTE many impurities is used, the inside of the engine and radiator water, the antifreeze mixing ratio may become coated with deposits and cooling efficiency must be less than 50%.
  • Page 35 DCA-300SSK III — PRE-SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery Always maintain battery fluid level between the specified terminals when the ignition switch is in either the Pre- marks.
  • Page 36 DCA-300SSK III — GEN. START-UP PROCEDURE (MANUAL) 3. The UVWO terminals are protected by a plastic cover, WARNING: WARNING: WARNING: WARNING: WARNING: remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from The engine's exhaust contains harmful slipping out.
  • Page 37 DCA-300SSK III — GENERATOR START-UP PROCEDURE (MANUAL) 7. Place the engine speed switch in the “ LOW ” position 11. The generator's frequency meter (Figure 43) should be (Figure 39). displaying the 60 cycle output frequency in HERTZ. Figure 39. Engine Speed Switch (High) 8.
  • Page 38 DCA-300SSK III — GENERATOR START-UP PROCEDURE (MANUAL) 14. The engine oil pressure gauge (Figure 47) will indicate 17. Place the main , GFCI , and aux . circuit breakers in the the oil pressure (kg/ cm ) of the engine. Under normal “ON”...
  • Page 39 DCA-300SSK III — GENERATOR START-UP PROCEDURE (AUTO) CAUTION: DANGER: Before connecting this The Engine Speed Switch must be set to generator to any the “High” position when running in the Auto- building’s electrical Start mode. Failing to set the switch in the system, a licensed proper position can result in damage to your electrician must install...
  • Page 40 DCA-300SSK III — GENERATOR SHUT-DOWN PROCEDURE (MANUAL) Emergency Shutdown Procedure Engine Shutdown 1. PUSH inward the RED emergency stop button located To shutdown the generator use the following procedure: on the engine operating panel (Figure 57) to turn off 1. Place both the MAIN, GFCI and LOAD circuit breakers the generator in the event of an emergency.
  • Page 41 NOTE PAGE DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 41...
  • Page 42 DCA-300SSK III — MAINTENANCE Use Table 12 shown below as a general checklist to be performed on a daily basis. l i F r e t r i A r o t i V / s t r e t l i v r e t t , t i...
  • Page 43 DCA-300SSK III — MAINTENANCE General Inspection Fuel Addition Prior to each use, the generating set should be cleaned and Add diesel fuel (the grade may vary according to season inspected for deficiencies. Check for loose, missing or and locations). Always pour through the mesh filter. damaged nuts, bolts or other fasteners.
  • Page 44 DCA-300SSK III — MAINTENANCE DCA-300SSK III SERIES — MAINTENANCE CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: 14. Drain the water inside reserve tank, clean the inside of the reserve tank, then fill with coolant/water mixture to Allow engine to cool when flushing out between the full and low lines.
  • Page 45 DCA-300SSK III — MAINTENANCE 5. After replacing filter cartridge, loosen air bleed plug. Generator Storage: 6. Loosen the knob of feed pump, and pump it up and down For storage of the generator for over 30 days, the following until no bubbles come out with the fuel from air bleed is required: plug.

  • Page 46: Battery Charger

    DCA-300SSK III — MAINTENANCE Jacket Water Heater (Option) and Internal Battery If the generator will be used daily, the battery should normally not require charging. If the generator will be idle (not used) Charger 120 VAC Input Receptacles for long periods of time, apply power to the battery charger This generator is equipped with two 120 VAC, 20 amp input receptacle via commercial power using an power cord of receptacles located on the output terminal panel.
  • Page 47 DCA-300SSK III — GENERATOR WIRING DIAGRAM DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 47...
  • Page 48 DCA-300SSK III — ENGINE WIRING DIAGRAM PAGE 48 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 49 DCA-300SSK III — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 13 (Engine Troubleshooting) as a basic guideline for troubleshooting the engine. If the problem cannot be remedied, consult our company's business office or service plant.
  • Page 50 DCA-300SSK III — TROUBLESHOOTING (ENGINE) l i f l r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c .
  • Page 51 DCA-300SSK III — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 14 (Generator Troubleshooting) as a basic guideline for troubleshooting the generator. If the problem cannot be remedied, consult our company's business office or service plant.
  • Page 52 DCA-300SSK III — TROUBLESHOOTING ENGINE CONTROLLER (MPEC) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 15 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC).
  • Page 53 NOTE PAGE DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 53...
  • Page 54 DCA-300SSK III — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
  • Page 55 DCA-300SSK III — SUGGESTED SPARE PARTS DCA-300SSK III W/KOMATSU SAA6D125E-2 Diesel Engine 1 to 5 Units Qty. Description 10 ....6125817032 .....AIR FILTER, INNER & OUTER 10 ....6003118321 .....FUEL FILTER 10 ....6002111231 .....OIL FILTER 5 ....6004111151 .....CARTRIDGE, CORROSION RESISTOR 3 ....
  • Page 56 DCA-300SSK III — GENERATOR ASSY. GENERATOR ASSY. PAGE 56 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 57 DCA-300SSK III — GENERATOR ASSY. GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS C2110100302 ROTOR ASSY..........1 ..INCLUDES ITEM W/ FIELD ASSY. 0601842401 RESISTOR ............2 ..80W 300K OHM 0601823282 RECTIFIER ............. 1 ..RM50TC-24 0018205020 HEX. SOCKET HEAD CAP SCREW 0040005000 LOCK WASHER 0041205000...
  • Page 58 DCA-300SSK III — GENERATOR ASSY. GENERATOR ASSY. PAGE 58 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 59 DCA-300SSK III — GENERATOR ASSY. GENERATOR ASSY.(CONT) PART NO. PART NAME QTY. REMARKS C3154400003 SUCTION COVER 0017106016 HEX. HEAD BOLT 0012112035 HEX. HEAD BOLT 0042512000 LOCK WASHER C3132300003 COVER, FAN ........... 1 ..S/N3691259 TO 3692208 C3132300014 COVER, FAN ........... 1 ..S/N3692209~ 0010106030 HEX.
  • Page 60 DCA-300SSK III — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 60 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 61 DCA-300SSK III — CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS C2214000102 CONTROL BOX ..........1 ....S/N3691259 TO 3706720 C2214001502 CONTROL BOX ..........1 ....S/N3706721~ 0601806134 CURRENT TRANSFORMER ......3 ....CT-5MR500/5A 0027106016 MACHINE SCREW 0601807373 CIRCUIT BREAKER,XS800NS800A ....
  • Page 62 DCA-300SSK III — CONTROL BOX ASSY. CONTROL BOX ASSY. (CONT) PAGE 62 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 63 DCA-300SSK III — CONTROL BOX ASSY. CONTROL BOX ASSY. (CONT) PART NO. PART NAME QTY. REMARKS 0602201911 UNIT, BATTERY SENSOR ......1 ..C7038A-00-00 0027106016 MACHINE SCREW C2224000503 CONTROL PANEL C2224000404 CONTROL PANEL ........1 ..S/N3691259 TO 3706720 C2224001504 CONTROL PANEL ........1 ..S/N3706721~ 0605011211 0601807622 FREQUENCY METER ........1 ..
  • Page 64 DCA-300SSK III — CONTROL BOX ASSY. CONTROL BOX ASSY. (CONT) PAGE 64 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 65 DCA-300SSK III CONTROL BOX ASSY. CONTROL BOX ASSY. (CONT) PART NO. PART NAME QTY. REMARKS 0601823240 RECTIFIER, DE4503 ..... 4 ....S/N3696507 TO 3701673 0021004030 MACHINE SCREW ......2 ....S/N3696507 TO 3701673 0040004000 LOCK WASHER ......2 ....S/N3696507 TO 3701673 0041204000 PLAIN WASHER ......
  • Page 66 DCA-300SSK III — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 66 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 67 DCA-300SSK III — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS C2924200194 ENGINE ............. 1 ..KOMATSU SAA6D125E-2 6125817032 ELEMENT, AIR CLEANER ......... 1 ..REPLACES 06020 40145 6002111231 CARTRIDGE, OIL FILTER ......... 1 ..REPLACES 06020 41146 6003118321 CARTRIDGE, FUEL FILTER ......
  • Page 68 DCA-300SSK III — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 68 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 69 DCA-300SSK III — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS 00171 06025 BOLT, HEX HEAD 00171 08020 BOLT, HEX HEAD 01999 01900 HOSE 01936 02000 HOSE 06055 15170 HOSE BAND 01936 00560 HOSE 06055 15170 HOSE BAND 02691 00650...
  • Page 70 DCA-300SSK III — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 70 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 71 DCA-300SSK III — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PART NO. PART NAME QTY. REMARKS C2352100223 OPERATING PANEL ......1 ..S/N3701674~ 0017106015 HEX. HEAD BOLT ......8 ..S/N3701674~ 0207006000 HEX. NUT 0602101000 BATTERY SWITCH 0021008080 MACHINE SCREW 0030008000 HEX.
  • Page 72 DCA-300SSK III — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. UP TO S/N3691258 S/N3691259~ PAGE 72 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 73 DCA-300SSK III — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS C2231700203 SET BOARD, OUTPUT TERMINAL ....1 ..UP TO S/N 3708296 8221860203 SET BOARD, OUTPUT TERMINAL ....1 ..UP TO S/N 3708297~ 0801830404 OUTPUT TERMINAL 0801830904 HEX.
  • Page 74 DCA-300SSK III — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. UP TO S/N3691258 S/N3691259~ PAGE 74 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 75 DCA-300SSK III — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS 020501200 HEX. NUT 0845043704 SPRING C2237100504 COVER ............1 ..S/N 1337508 TO 3691258 C2237100514 COVER ............1 ..S/N 3691259 TO 3708296 C2237101204 COVER ............1 ..S/N 3708297~ 0017108020 HEX.
  • Page 76 DCA-300SSK III — ACTUATOR ASSY. ACTUATOR ASSY. (S/N3701674~) PAGE 76 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 77 DCA-300SSK III — ACTUATOR ASSY. ACTUATOR ASSY. (S/N 3701674~) PART NO. PART NAME QTY. REMARKS DYNC110240000024 ACTUATOR ........1 ..... REPLACES 0602150091 DYNC182 LEVER ..........1 ..... REPLACES 0602211090 C1356200004 BRACKET, ACTUATOR 0012310030 HEX. HEAD BOLT 0010306035 HEX. HEAD BOLT 0207006000 HEX.
  • Page 78 DCA-300SSK III — BATTERY ASSY. BATTERY ASSY. PAGE 78 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 79 DCA-300SSK III — BATTERY ASSY. BATTERY ASSY. PART NO. PART NAME QTY. REMARKS GPL-4DL BATTERY 0805000804 BATTERY SHEET 3972250004 BATTERY BAND 0805002904 BATTERY BOLT 0037808000 WING NUT 0040008000 LOCK WASHER 0041208000 PLAIN WASHER C2347600404 BATTERY CABLE C2347600104 BATTERY CABLE C2347600204 BATTERY CABLE C2347600304 BATTERY CABLE...
  • Page 80 DCA-300SSK III — MUFFLER ASSY. MUFFLER ASSY. PAGE 80 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 81 DCA-300SSK III — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS C2331100002 MUFFLER 0019210025 HEX. HEAD BOLT C2334000003 EXHAUST PIPE ..........1 ..UP TO S/N 3708296 C2234000503 EXHAUST PIPE ..........1 ..S/N 3708297~ 6150115751 GASKET ............1 ..REPLACES 0602320142 7502356004 GASKET ............
  • Page 82 DCA-300SSK III — ENCLOSURE ASSY. ENCLOSURE ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 83 DCA-300SSK III — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS C24140 01002 BASE C34141 00104 PANEL, FLOOR C241410004 PANEL, FLOOR 00192 08020 BOLT, HEX HEAD C24145 00204 DUCT C24940 00004 LINING 00171 08020 BOLT, HEX HEAD C24240 01702 FRONT, FRAME C24941 00703 LINING...
  • Page 84 DCA-300SSK III — ENCLOSURE ASSY. ENCLOSURE ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 84 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 85 DCA-300SSK III — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS B91140 00102 HANDLE, DOOR 00218 06016 SCREW, MACHINE 00300 06000 NUT, HEX C34447 00004 ROD, DOOR 81951 46304 ROD, DOOR 08450 50704 STAY 02070 06000 NUT, HEX 08050 11304 STOPPER, DOOR 08050 11204...
  • Page 86 DCA-300SSK III — ENCLOSURE ASSY. ENCLOSURE ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 86 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 87 DCA-300SSK III — ENCLOSURE ASSY. ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS 02070 08000 NUT, HEX B91140 00002 HANDLE, DOOR 08250 07362 HANDLE, DOOR 00218 06016 SCREW, MACHINE 00300 06000 NUT, HEX 08450 46904 HINGE 08450 45004 WASHER 08450 47004 HINGE 08450 45004 WASHER...
  • Page 88 DCA-300SSK III — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 88 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 89 DCA-300SSK III — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PART NO. PART NAME QTY. REMARKS 0228901250 RUBBER SEAL 0228901090 RUBBER SEAL 0228900650 RUBBER SEAL 0228901030 RUBBER SEAL 0229201400 RUBBER SEAL 0229201300 RUBBER SEAL 0228800705 RUBBER SEAL ..........2 ..S/N3691259 TO 3701673 0221200705 RUBBER SEAL ..........
  • Page 90 DCA-300SSK III — OIL PIPING ASSY. OIL PIPING ASSY. PAGE 90 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 91 DCA-300SSK III — OIL PIPING ASSY. OIL PIPING ASSY. PART NO. PART NAME QTY. REMARKS 0602023040 PUMP C2324400004 BRACKET, PUMP 0017110025 HEX., HEAD BOLT 0017106025 HEX., HEAD BOLT 7522054204 BUSHING 0131506000 NIPPLE 0120006005 VALVE 3972027104 HOSE JOINT 0191600900 HOSE 0605515074 HOSE BAND 0193301200 HOSE...
  • Page 92 DCA-300SSK III — FUEL TANK ASSY. PAGE 92 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 93 DCA-300SSK III — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 3000 CAP, FUEL 2140 VENT, EMERGENCY REDUCER, 1/2 to 3/8 ......... 1 ..OBTAIN LOCALLY REDUCER, 1/2 to 3/8 ......... 1 ..OBTAIN LOCALLY 9070 GAUGE, FUEL LEVEL SBT300-12H TANK, FUEL, LESS FORK POCKETS ..
  • Page 94 DCA-300SSK III — BATTERY CHARGER ASSY. BATTERY CHARGER ASSY. PAGE 94 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 95 DCA-300SSK III — BATTERY CHARGER ASSY. BATTERY CHARGER ASSY. PART NO. PART NAME QTY. REMARKS FC2462011U CHARGER, BATTERY 24V 6A CABLE, 14/3 x 9’ ........1..MAKE LOCALLY HBL5278C RECEPTACLE, 15A M1940011014Q DECAL, BATTERY CHARGER CHAN CHANGE xsdsdssFDADF ADSFAFDSAFAF DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 95...

  • Page 96: Name Plate And Decals

    DCA-300SSK III — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 96 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 97 DCA-300SSK III — NAME PLATE AND DECALS NAME PLATE AND DECALS PART NO. PART NAME QTY. REMARKS 0800655603 DECAL; HANDLING PROCED.; S2763A S/N3691259 TO 3696506 C155100503 DECAL; HANDLING PROCED.; C1510050 S/N3696507 TO 3701673 C155200403 DECAL; HANDLING PROCED.; C1520040 S/N3701674~ B155200103 DECAL;...
  • Page 98 DCA-300SSK III — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 98 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 99 DCA-300SSK III — NAME PLATE AND DECALS NAME PLATE AND DECALS PART NO. PART NAME QTY. REMARKS ENGINE & RADIATOR GROUP 6360610304 DECAL; WATER ............1.... S-1880 B9504000404 DECAL; WARNING ............ 2.... B90400040 B9504100104 DECAL; WARNING ............ 1.... B90410010 OUTPUT TERMINAL GROUP 0840614104 DECAL;...
  • Page 100 DCA-300SSK III — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 100 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
  • Page 101 DCA-300SSK III — NAME PLATE AND DECALS NAME PLATE AND DECALS PART NO. PART NAME QTY. REMARKS ENCLOSURE GROUP 1320610603 DECAL; WATER-OIL ..........1.... S-1760 1320621504 DECAL; SUPPORT HOOK ........2.... S-2257 0840625902 DECAL; MQ ............... 1.... S-3057 B9504000304 DECAL; CAUTION ............. 1.... B90400030 B9531100604 DECAL;...

  • Page 102: Terms And Condition Of Sale - Parts

    TERMS AND CONDITIONS OF SALE — PARTS Effective: October 1, 2002 PAYMENT TERMS Parts must be in new and resalable Multiquip reserves the right to quote and sell condition, in the original Multiquip pack- direct to Government agencies, and to Original Terms of payment for parts are net 10 days.
  • Page 103 NOTE PAGE DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 103...
  • Page 104 PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173...

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