Vermont Castings 380IDVNV Installation And Operating Instructions Manual

Vermont Castings 380IDVNV Installation And Operating Instructions Manual

Idv series direct vent gas fireplace insert

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IDV Series Direct Vent
Gas Fireplace Insert
Models:
380IDVNV & 380IDVPV
490IDVNV & 490IDVPV
WARNING
IF the INFORMAtION IN theSe INStRuctIONS IS NOt
FOllOWeD exActly, A FIRe OR exPlOSION MAy
ReSult cAuSING PROPeRty DAMAGe, PeRSONAl
INjuRy OR lOSS OF lIFe.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WhAt tO DO IF yOu SMell GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency
or the gas supplier.
this appliance may be installed in an aftermarket*,
permanently located, manufactured home (uSA only) or
mobile home, where not prohibited by local codes.
this appliance is only for use with the type of gas
indicated on the rating plate. this appliance is not
convertible for use with other gases, unless a certified
kit is used.
* Aftermarket: completion of sale, not for purpose of resale, from the
manufacturer.
Installation and
Operating Instructions
Due tO hIGh teMPeRAtuReS, the APPlIANce
ShOulD Be lOcAteD Out OF tRAFFIc AND
AWAy FROM FuRNItuRe AND DRAPeRIeS.
chIlDReN AND ADultS ShOulD Be AleRteD
tO t h e h A Z A R D S O F h I G h S u R FA c e
teMPeRAtuRe AND ShOulD StAy AWAy tO
AVOID BuRNS OR clOthING IGNItION.
yOuNG chIlDReN ShOulD Be SuPeRVISeD
WheN they ARe IN the SAMe ROOM AS the
APPlIANce.
clOthING OR OtheR FlAMMABle MAteRIAl
ShOulD NOt Be PlAceD ON OR NeAR the
APPlIANce.
KeeP the ROOM AReA cleAR AND FRee FROM
cOMBuStIBle MAteRIAlS, GASOlINe, AND
OtheR FlAMMABle VAPORS AND lIquIDS.
INStAlleR: leave this manual with the appliance.
cONSuMeR: Retain this manual for future refer-
ence.
570215
380IDV cover
57D0215 9/13 Rev. 17

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Summary of Contents for Vermont Castings 380IDVNV

  • Page 1: Installation And Operating Instructions

    IDV Series Direct Vent Gas Fireplace Insert Models: 380IDVNV & 380IDVPV 490IDVNV & 490IDVPV WARNING IF the INFORMAtION IN theSe INStRuctIONS IS NOt FOllOWeD exActly, A FIRe OR exPlOSION MAy Installation and ReSult cAuSING PROPeRty DAMAGe, PeRSONAl INjuRy OR lOSS OF lIFe.
  • Page 2: Table Of Contents

    380IDV/490IDV Fireplace Insert thank you and congratulations on your purchase of a Vermont castings Group Fireplace Insert. PleASe ReAD the INStAllAtION AND OPeRAtION INStRuctIONS BeFORe uSING the APPlIANce! IMPORtANt: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: Important Safety Information

    IMPORtANt SAFety INFORMAtION 380IDV/490IDV Fireplace Insert OWNeR INStAlleR Please retain these instructions for future reference. Please leave these instructions with the appliance. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.
  • Page 4: Code Approval

    IMPORtANt SAFety INFORMAtION and cODe APPROVAl 380IDV/490IDV Fireplace Insert Continued from page 3 IMPORtANt: 12. Do not use this insert to cook food or burn paper or PleASe ReAD the FOllOWING other objects. cAReFully 13. Never place anything on top of insert. 14.
  • Page 5: Product Features

    Max.Input Min. Input Orifice Model Fuel Btu/h Btu/h Size Input ratings are shown in BTU per hour and are certified 380IDVNV Nat. 30,500 20,500 without deration for elevations up to 4,500 feet (1,370 380IDVPV 22,000 18,000 m) above sea level.
  • Page 6: Insert Dimensions

    INSeRt DIMeNSIONS 380IDV/490IDV Fireplace Insert Ref. 380IDV 490IDV 22C\v" (578 mm) 24C\v" (629 mm) 30C\zn" (767 mm) 33ZZ\zn" (856 mm) 27B\," (702 mm) 31Z\," (791 mm) 17M\zn" (443 mm) 19ZZ\zn" (500 mm) 10C\," (264 mm) 11Z\x" (292 mm) 29Z\x" (749 mm) 33"...
  • Page 7: Installation Information

    INStAllAtION INFORMAtION 380IDV/490IDV Fireplace Insert BeFORe yOu StARt INSeRt APPlIcAtIONS Before installing the gas fireplace insert, consider the Read this homeowner manual thoroughly and follow all functioning needs of the fireplace. Confirm the size of the instructions carefully. Inspect all contents for shipping fireplace cavity, the design of the chimney, and the avail- damage and immediately inform your dealer if any damage ability of the gas supply and electricity for the insert fan.
  • Page 8: Insert Clearances

    cleARANceS 380IDV/490IDV Fireplace Insert INSeRt cleARANceS No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. 13” (330 mm) Maximum Depth 3/4" Maximum Depth Combustible Facing 22” Minimum (559 mm) 8” (203 mm) Minimum 11” (279 mm) FP2623 Minimum  10” (254 mm) Minimum 12” (305 mm) 32”...
  • Page 9: Insert Placement

    INStAllAtION 380IDV/490IDV Fireplace Insert INSeRt PlAceMeNt • The insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clear- ance (UL-127, solid fuel) fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf and chimney before installing.
  • Page 10: Zero Clearance Fireplace Requirements

    INStAllAtION 380IDV/490IDV Fireplace Insert ZeRO-cleARANce (MetAl) FIRePlAce RequIReMeNtS • The damper and grate must be removed. Insulation • The smoke shelf, internal baffles, screen, refractory and metal or glass doors may be removed (if applicable). • Do not remove or alter the insulation or any structured Shelf rigid frame members (metal sides, floor, door frames, face of the fireplace, etc.).
  • Page 11: Venting Installation

    Installation of any damaged venting component. • Unauthorized modification of the venting system. • Maximum Installation of any component part not manufactured Height or approved by Vermont Castings Group. 40' (12.9 m) Inlet • Exhaust Installation other than permitted by these instruc- Minimum Height tions.
  • Page 12: Altitude Considerations

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert AltItuDe cONSIDeRAtIONS This heater has been tested at altitudes ranging from sea Failure to adjust air shutter properly may level to 4,500 feet (1,370 m). In this testing, heater with lead to improper combustion which can standard orifice burns correctly with just an air shutter create a safety hazard.
  • Page 13: Vent Configurations

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert VeNt cONFIGuRAtIONS Termination Kits: 380 Series: AI31TK33A 490 Series: AI42TK43A Inlet Exhaust 3" (76 mm) or 4" (102 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room.
  • Page 14: Manifold Removal And Installation

    VeNtING INStAllAtION 380IDV/490IDV Fireplace Insert MANIFOlD ReMOVAl AND INStAllAtION The manifold is shipped attached to insert. It may be removed to allow tight installation. Manifold may be loos- Excess ened and rotated for desired Flex Vent pipe location. 1. Remove brick liner and Flex baffle.
  • Page 15: Insert Installation

    INSeRt INStAllAtION 380IDV/490IDV Fireplace Insert checK GAS tyPe Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. 100 gal. (min. External See dealer where you purchased the fireplace for proper Propane/LP Regual- fireplace according to your gas type.
  • Page 16 INSeRt INStAllAtION 380IDV/490IDV Fireplace Insert A manual shut-off valve is factory installed Only persons licensed to work with gas upstream of the appliance. union tee and piping may make the necessary gas con- plugged 1/8" NPt pressure tapping point nections to this appliance. should be installed upstream of the appli- ance.
  • Page 17: Check Gas Pressure

    checK GAS PReSSuRe 380IDV/490IDV Fireplace Insert 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, StOP! Do not install the appliance. Contact your dealer immediately.
  • Page 18: Electrical Installation

    electRIcAl INStAllAtION 380IDV/490IDV Fireplace Insert electRIcAl WIRING electrical connections should only be per- This insert will work without any electrical supply. Electricity formed by a qualified, licensed electrician. is only needed to operate blower. Main power must be off when connecting to main electrical power supply or performing ReMOte WAll MOuNteD SWItch service.
  • Page 19: Logs And Rock Wool Installation

    lOG PlAceMeNt 380IDV/490IDV Fireplace Insert Before you begin - This unit is supplied with seven (7) the positioning of the logs is critical to ceramic fiber logs. Do not handle these logs with your bare the safe and clean operation of this heater. hands.
  • Page 20 lOG PlAceMeNt 380IDV/490IDV Fireplace Insert Left Front Log 5. Align holes in the bottom of the left base log #2 with two (2) pins on the left side of insert. Install left base log. Figure 20 LG768 Right Base Log Figure 20 LG766 rockwool...
  • Page 21 lOG PlAceMeNt 380IDV/490IDV Fireplace Insert Right Center Log 8. Set right center log #5 on center pin to the left of right base log. Figure 23 Right Top Log LG771 Figure 23 LG771 place right center log 5 Top "Y" Log Figure 24 LG772 LG772...
  • Page 22: Surround Installation

    SuRROuND INStAllAtION 380IDV/490IDV Fireplace Insert SuRROuND INStAllAtION 3. Install glass frame cover by aligning four (4) hooks on back of glass frame cover with the same four (4) 1. Attach the eyebrow canopy to the surround using three square notches surround is installed in. Make sure (3) screws provided.
  • Page 23 SuRROuND INStAllAtION 380IDV/490IDV Fireplace Insert SuRROuND INStAllAtION 1. Remove glass. Page 29 2. Align plain or beveled surround with unit opening. 3. Attach surround to unit with six (6) screws provided. Figures 30 & 31 4. Reinstall glass. Plain Surround Beveled Surround Screws FP2633...
  • Page 24: Door And Filigree Installation

    DOOR and FIlIGRee INStAllAtION 380IDV/490IDV Fireplace Insert INStAllING FIlIGRee PANelS AND cABI- INStAllING DOORS Net DOOR FRAMe SlIde one door onto hinges. Repeat for other door. Figure 1. Slide cabinet door frame on to front of unit. Make sure the four (4) hooks of the cabinet door frame are inside four slots on front of unit.
  • Page 25: Operating Instructions

    OPeRAtING INStRuctIONS 380IDV/490IDV Fireplace Insert FOR yOuR SAFety ReAD BeFORe lIGhtING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.
  • Page 26: Lighting Pilot

    OPeRAtING INStRuctIONS 380IDV/490IDV Fireplace Insert lIGhtING PIlOt FOR the FIRSt tIMe APPROVeD leAK teStING MethOD You may check for gas leaks with the following meth- If using a soap and water ods only: solution to test for leaks, DO NOt spray solution onto •...
  • Page 27: Lighting Burner

    OPeRAtING INStRuctIONS 380IDV/490IDV Fireplace Insert lIGhtING BuRNeR MAIN BuRNeR SWItch The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”...
  • Page 28: Air Shutter Adjustment - Natural Gas Only

    AIR ShutteR ADjuStMeNt (NAtuRAl GAS ONly) 380IDV/490IDV Fireplace Insert ADjuSt the AIR ShutteR The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: •...
  • Page 29: Glass Replacement

    GlASS RePlAceMeNt 380IDV/490IDV Fireplace Insert Make sure the glass panel edges do not Always use gloves when handling touch any metal parts during thermal broken glass. expansion. GlASS RePlAceMeNt 1. Put on gloves. Remove glass frame from insert by releasing two latches on bottom of insert and lifting the door up and off the unit.
  • Page 30: Cleaning And Maintenance

    cleANING and MAINteNANce 380IDV/490IDV Fireplace Insert PIlOt AND BuRNeR FlAMeS Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. Visually check pilot and burner flames periodically. Refer to Figure 39 for typical burner flame. Refer to Figure 40 VeNtING SySteM for typical pilot flame.
  • Page 31: Firebox Cleaning

    cleANING and MAINteNANce 380IDV/490IDV Fireplace Insert FIReBOx cleANING MAINtAINING yOuR heAteR’S APPeAR- ANce 1. Carefully remove log set, and embers from combustion chamber. Fingerprints or other marks left on optional gold or nickel 2. Vacuum burner compartment thoroughly. surface may become etched in place if they are not wiped 3.
  • Page 32: Yearly Service Procedure

    MAINteNANce 380IDV/490IDV Fireplace Insert yeARly SeRVIce PROceDuRe Thermopile Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation. A quali- Thermocouple fied technician should do the following once a year. 1. Check pilot flame. Flame should touch approximately 3/8"...
  • Page 33: Troubleshooting

    tROuBleShOOtING 380IDV/490IDV Fireplace Insert turn appliance OFF and allow to cool be- fore servicing. Only a qualified service per- son should service and repair the heater. NOTE: All troubleshooting items are listed in order of operation. ReMeDy OBSeRVeD PROBleM POSSIBle cAuSe 1.
  • Page 34: Blower

    BlOWeR ReMOVAl and ASSeMBly 380IDV/490IDV Fireplace Insert BlOWeR PARtS lISt: Description qty. Part No. Blower 20302445 Parts not shown Thermostat Bracket 26D3320 Thermostat 49D0130 Speed Control 26D0746 Wire Harness 41D0203 label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 35: Replacement Parts

    RePlAceMeNt PARtS 380IDV/490IDV Fireplace Insert 570016 IDV parts 57D0215...
  • Page 36 RePlAceMeNt PARtS 380IDV/490IDV Fireplace Insert 380IDVNV 380IDVPV 490IDVNV 490IDVPV Item Description qty. Natural Propane Natural Propane Burner Assembly 57D0022 57D0022 57D0502 57D0502 Left Log Support Bracket 57D0076 57D0076 57D0548 57D0548 Right Log Support Bracket 57D0078 57D0078 57D0550 57D0550 SIT820 Nova Valve...
  • Page 37 380IDV/490IDV Fireplace Insert 57D0215...
  • Page 38: For Massachusetts Residents Only

    Massachusetts Residents Only — Please read and follow these special requirements 380IDV/490IDV Fireplace Insert 2. Approved carbon Monoxide Detectors. Each carbon NOte ReGARDING VeNteD PRODuctS monoxide detector as required in accordance with the above This product must be installed by a licensed plumber or gas fitter provisions shall comply with NFPA 720 and be ANSI/UL 2034 when installed within the Commonwealth of Massachusetts.
  • Page 39: Lifetime Warranty

    You may also have additional rights not covered in the Limited Lifetime Warranty. Vermont Castings Group reserves the right to investigate any and all the claims against the Limited Lifetime Warranty and decide upon method of settlement.
  • Page 40: Efficiencies

    Fireplace efficiency (%) 380IDVNV 69.6 380IDVPV 66.2 490IDVNV 69.8 490IDVPV 67.2 Recherchez dans la brochure les caractéristique de rendement énergétique de foyer au gaz Énerguide Based on CSA P.4.1-09 Selon CSA P.4.1-09 Vermont castings Group 149 Cleveland Drive • Paris, Kentucky 40361 www.vermontcastingsgroup.com 57D0215...

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