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Table of Contents
Related Manuals for eZip 500DD Series
Summary of Contents for eZip 500DD Series
- Page 2 ® Currie Technologies PLEASE DO NOT RETURN THIS ITEM TO THE STORE. For questions or assistance on assembly contact Currie Technologies ® Customer Service toll free (800) 377-4532 Monday - Friday 8:00 am - 4:00 pm (PST) Consult the trouble shooting guide of the owner’s manual or visit our website at www.CurrieTech.com IMPORTANT - Activate your warranty by registering your new Currie Technologies...
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Page 3: Section 1 - Technical Information
24V 12Ah 24V 12Ah 36V 10Ah Charging time** 8-10 hours 8-10 hours 6-8 hours iZip fusion 1000DD eZip 1000DD Series Scoot-E DD Series Series Scooter Scooter Scooter Minimum Rider 13 years old 13 years old 13 years old Maximum Rider... -
Page 4: Section 2 - Safety Guidelines
® Currie Technologies Section 2 - SAfETY GUIDELINES LIMITATIONS Of SAfETY AND WARNING NOTICES WARNING This owner’s manual includes important safety guidelines and maintenance instructions. Failure to read, understand and follow the instructions in this manual may lead to serious injury or even death. INSURANCE NOTICE Your insurance policies may not provide coverage for accidents involving the use of this electric scooter. - Page 5 ® Currie Technologies WARNING Never operate this product without proper training or instructions. WARNING Children under 13 years old should never operate these scooters. Rider age does not necessarily mean that they are qualified to operate this product. A parent should never allow this product to be used by an individual not having the ability, coordination, maturity, skills and strength to operate it safely and in a controlled manner.
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Page 6: Wet Weather Riding
® Currie Technologies Avoid excessive speed associated with downhill riding. Always drive slowly and pay extra attention when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this product. Never operate on excessively rough, slippery or loose terrain. Avoid sharp bumps, drainage grates, and sudden surface changes. -
Page 7: Storing Your Scooter
® Currie Technologies can repaired or replaced. The charger is not a toy and should be kept out of reach children at all times. Always disconnect the charger from the wall outlet and the charger port on the scooter when not using it. Do not charge your battery for more than 24 hours at one time. -
Page 8: Tools Required
® Currie Technologies Section 3 - bASIC ASSEMbLY & SET-UP IMPORTANT: Some adult assembly required. Before using your scooter please be sure to read and follow the basic assembly, set-up and operating instructions. Following these instructions will help insure safe riding. TOOLS REqUIRED: Listed below are the tools you may need to assemble and adjust your Electro-Drive™... - Page 9 ® Currie Technologies to the scooter first then plug the charger into the wall socket. Allow the batteries to charge a full 6-10 hours (depending on the size of batteries) before first use. Refer to page 17 for complete Battery Care instructions Before every ride, test the throttle with the pow er switch in...
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Page 10: Section 4 - Repair & Maintenance
® Currie Technologies Section 4 - REPAIR & MAINTENANCE IMPORTANT: Some adult assembly required. HANDLEbAR ASSEMbLY AND ADjUSTMENT Electro-Drive™ scooters are equipped with an folding stem hinge. Take care not to pinch your hands or fingers in the hinge when you are folding and locking the handlebar in place. - Page 11 ® Currie Technologies Open the stem hinge to access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). Loosely tighten the steerer bolt. The stem is held in position with the expander bolt and wedge. Slide the QR retention pin (silver) sideways (Ref Photo A).
- Page 12 ® Currie Technologies Rotate the stem QR lever forward into of the upper plate (Ref Photo A). Close the stem QR lever (Ref Photo B) being sure the QR retention pin (silver) is fully engaged with the upper plate. Photo A Photo B Install the handlebars onto the stem, align and tighten.
- Page 13 ® Currie Technologies Align the handlebars to the front wheel. The handlebars must be perpendicular to the front wheel. Repeat steps 2 and 3 to once again access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). Fully tighten the steerer bolt.
- Page 14 ® Currie Technologies qR LEvER ADjUSTMENT: If the quick release lever is either too tight (cannot be flipped to its fully locked position) or is too loose (can be too easily flipped to its locked position) you will need to adjust the QR (Quick Release) Lever.
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Page 15: How To Charge The Batteries
® Currie Technologies bATTERY PACk, CHARGER PORT AND CHARGER ELECTRO-DRIvE™ SMART CHARGER: The Electro-Drive™ scooter comes with its own Electro-Drive™ Smart Charger that connects with an easy- access charger port for recharging the batteries. This charger unit has lights that show the battery charge status. Refer to the instructions that appear on the charger unit and its instructions. -
Page 16: Changing The Battery Pack
® Currie Technologies using the Currie “Smart Charger”, we recommend that you do not leave the charger plugged in for more than 24 hours. CHANGING THE bATTERY PACk MPORTANT: Be sure the power switch on the scooter is in the “OFF”... -
Page 17: Battery Care And Maintenance
® Currie Technologies bATTERY CARE AND MAINTENANCE Not doing any and/or all of the following may lead to reduced performance and/or permanent damage to the batteries. Batteries that have been damaged by not following the below steps will need to be replaced and are not covered under warranty. - Page 18 ® Currie Technologies THROTTLE AND bRAkE OPERATION & ADjUSTMENT THROTTLE OPERATION The speed of the Electro-Drive™ scooter is controlled by a grip- twist throttle, which is located on the handlebar. To check the throttle operation, turn the power switch to the “OFF”...
- Page 19 ® Currie Technologies RAbbIT-TURTLE SWITCH This switch limits the top speed of the Scoot-E. The top speed can vary from less than 2mph (dial turned all the way to the left) up to 10mph (dial turned The overall top speed of the Scoot-E is controlled via the knob located on the handlebar.
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Page 20: Brake Operation
® Currie Technologies higher top end speeds and therefore have a higher load when starting from a dead stop versus scooters with belt or chain drive, which have a lower top end speed. The higher gear ration of the DD scooters will cause the Red LED to illuminate more often compared to other scooters. -
Page 21: Brake Cable Adjustment
® Currie Technologies brake cable. WARNING All brakes need periodic adjustment. However, the brake mechanism itself should be adjusted only by a qualified service technician. If or when it needs service, take your scooter to your local bicycle dealer or to the retailer who sold you the scooter. -
Page 22: Drive Train Assembly
® Currie Technologies DRIvE TRAIN ASSEMbLY The DD scooter series is equipped with the Currie Technologies ® Direct Drive propulsion system, the finest available in today’s rapidly growing personal electric transportation market. The Currie Direct Drive systems features a DC motor with direct drive to the rear wheel, a weather and dust resistant motor controller, plus rechargeable and recyclable sealed lead acid batteries that provide many hours of... -
Page 23: Front Wheel Removal
® Currie Technologies WHEEL REMOvAL fRONT WHEEL REMOvAL 500DD, 750DD, 1000DD AND SCOOT-E DD SERIES SCOOTERS Detach the V-Brake, if your scooter was so equipped, (Ref Photo A) by removing the brake noodle (silver tube) from the brake arm. Scooters equipped with disc brakes do not need the cable detached. - Page 24 ® Currie Technologies REAR WHEEL & DRIvE ASSEMbLY REMOvAL 500DD, 750DD AND 1000DD SERIES SCOOTERS Turn the power switch to the “OFF” position. Remove and disconnect the battery pack. Disconnect the motor connector (located in the battery tray compartment). Photo A Loosen and remove the torque arm mounting bolts (Ref Photo Loosen and remove the left...
- Page 25 ® Currie Technologies to you! SCOOT-E DD SERIES SCOOTERS Turn the power switch to the “OFF” position. Remove the 24mm nut from the rear wheel. Carefully slide the rear wheel off the axle being sure not to lose the machine key. www.CurrieTech.com...
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Page 26: Front Wheel Installation
® Currie Technologies WHEEL INSTALLATION fRONT WHEEL INSTALLATION: 500DD, 750DD, 1000DD AND SCOOT-E DD SERIES SCOOTERS If your scooter is equipped with a V-Brake you will need to disengage it prior to installing the front wheel. Photo A Do so by squeezing both of the brake arms together and unhooking the brake noodle. -
Page 27: Rear Wheel Installation
® Currie Technologies REAR WHEEL INSTALLATION 500DD, 750DD AND 1000DD SERIES SCOOTERS The order of this installation is very important. Align the RIGHT bearing cap holes with the threaded holes on the frame. Loosely secure with only 1 bolt at this time. Align the LEFT bearing cap holes with the threaded holes on the frame. -
Page 28: Flat Tire Repair
® Currie Technologies Secure with washer and nut. fLAT TIRE REPAIR SCOOT-E DD SERIES SCOOTERS - fRONT WHEEL To remove the front wheel refer to page 23 then proceed to step With two 17mm wrenches loosen the lock nuts on both sides of the axle. - Page 29 ® Currie Technologies Slide the axle through one half of the rim, and place the center (longer) axle sleeve over the axle at the center of the two rim halves. Bolt the two halves of the rim together with the 5mm Allen bolts. Place the remaining axle sleeve and 17mm nut over the end of the axle.
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Page 30: Front And Rear Wheel
® Currie Technologies fRONT AND REAR WHEEL 500DD, 750DD AND 1000DD SERIES SCOOTERS WARNING Do not use a flat screwdriver or other sharp metal tool to remove the tire from the rim as this may cause damage to the rim, inner tube and/or Photo A tire. - Page 31 HOW fAR WITH THE ELECTRO-DRIvE™ SCOOTER GO ON A fULL CHARGE? Maximum range per charge for the 500DD series scooters is 8 miles (13 km), 750DD and 1000DD series scooters is 12 miles (19 km) and the Scoot-E DD is 18 miles (29 km).
- Page 32 ® Currie Technologies • HOW OfTEN SHOULD I RECHARGE THE bATTERIES? Recharge your batteries immediately after every ride. Your scooter will perform best when the batteries are fully charged. To help prolong battery life be sure they are fully charged before you store the scooter for any extended period of time and that the batteries are charged at least every 30 days.
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Page 33: Section 6 - Limited Warranty
® Currie Technologies Section 6 - LIMITED WARRANTY Currie Technologies ® manufactured or distributed “Electro-Drive™” powered products are warranted to the original retail purchaser to be free from defects in materials and workmanship in the frame and components (except for tires, inner tubes and batteries) for a period of ninety (90) days from the date of purchase. - Page 34 ® Currie Technologies The Currie Technologies ® Limited Warranty does not cover or apply to any Currie product used for rental or commercial purposes unless the specific product is designated, labeled or marketed by Currie Technologies ® acceptable for rental or commercial use. All warranty claims must be made directly to the selling retailer.
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Page 35: Section 7 - Pre-Ride Checklist
Never operate this product barefoot or in sandals as this increases the risk of □ injury. Always obey all local traffic laws www.CurrieTech.com OM eZip Direct Drive Scooters 2010 rev-0...
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Where does the on off switch hook up or the blue wire in the pitcher.