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b. Fryer WITH an Automatic Vat Cleaner (AVC):
CAREFULLY position the AVC (SPRAY BLASTER) on the fryer and SECURELY connect the MALE In-Line
1)
Plug on the Spray Blaster to the TOPSIDE FEMALE COUPLING.
2)
PULL-OUT the APPLICABLE Topside Shortening RETURN LEVER to allow shortening in the filter tub to
be discharged in the vat through the four (4) nozzles in the bottom of the Spray Blaster flushing sediment and
debris through the drain valve.
3)
When all sediment and debris has been flushed from the vat, PUSH-IN the APPLICABLE Topside Shortening
RETURN LEVER and CAREFULLY remove the HOT Spray Blaster by depressing the TOPSIDE COUPL-
ING RELEASE KNOB; then THOROUGHLY clean the Spray Blaster in the 3 compartment sink.
4)
CAREFULLY connect the Wash Down Hose MALE In-Line Plug to the TOPSIDE FEMALE COUPLING,
place the Wash Down Hose into the vat and hold it firmly against an inner wall so it will not "recoil" upward
when the pump comes ON.
7.
PUSH-IN the APPLICABLE Topside Shortening Return Lever; then dispose of the shortening in the filter tub as follows:
a.
Restaurants NOT equipped with a Shortening Disposal System.
1) Place the Wash Down Hose NOZZLE into a METAL container and hold it firmly against an inner wall.
2) PULL-OUT the APPLICABLE TOPSIDE SHORTENING RETURN LEVER and pump shortening into
the metal container.
3) When all shortening has been pumped into the container, PUSH-IN the APPLICABLE TOPSIDE SHORT-
ENING RETURN LEVER, remove the Wash Down Hose from the TOPSIDE FEMALE COUPLING and
hang the hose in an upright position so shortening in the hose can drain into a container.
b.
Restaurants equipped with a Shortening Disposal System.
SECURELY connect the Shortening Disposal Hose fitting to the TOPSIDE FEMALE COUPLING and
1)
connect the fitting on the other end of the hose to the Disposal System connector on the wall.
2)
PULL-OUT the APPLICABLE TOPSIDE SHORTENING RETURN LEVER and pump shortening in the
filter tub into the Exterior rendering tank.
3) When all shortening has been pumped into the rendering tank, PUSH-IN the APPLICABLE TOPSIDE SHORT-
ENING RETURN LEVER, remove the Disposal Hose from the TOPSIDE FEMALE COUPLING. Hang
the hose in an upright position so shortening in the hose can drain into a container.
8. THOROUGHLY clean and re-assemble the filter tub.
C. BOIL-OUT - Boil-out the ZRT3-H Gas Fryer following the cleaning instructions in the Cleaning Manual provided by your
approved chemical supplier. The following are generic proceduress:
1.
Ensure the Drain Valve Handle is in the closed (UP) position, then add water to the fryer vat until it reaches a point
one (1) inch (25 mm) BELOW the middle line of the "E
2.
Add the amount of BOIL-OUT COMPOUND to the fryer vat as prescribed in the Cleaning Manual provided by the
Chemical Supplier.
Turn the Toggle ON / OFF Switch and manual Gas Valve for the fryer to the ON position, depress and release the
3.
START button; then depress and release the EXIT MELT button on the DTMR.
4.
When the boil-out solution starts to BOIL set a timer for 30 minutes and frequently scrub the sides, front and back of
the vat with a long handled scrub brush.
NOTE: If the boil-out solution starts to boil over, shut the fryer OFF for a few minutes and add water as necessary,
then turn it back ON.
While the fryer is being BOILED OUT, clean the filter tub assembly according to procedures in the cleaning section.
5.
6.
When the timer sounds, turn the Toggle ON / OFF Switch and Manual Gas Valve for the fryer to the OFF position and
CAREFULLY dispose of the boil-out solution in the fryer in a floor drain.
7.
Use a scrubbing pad to remove carbon build-up from the top of the burner. To remove carbon build-up on the sides and
bottom of the heat exchanger, slide one end of a stropping pad under each heat exchanger, grasp that end with a pair of
tongs and rock the pad up and down along the length of each heat exchanger until all encrusted material has been
removed. Replace the wire rack in the fryer.
8.
Rinse the fryer with hot water until the water coming out of the drain valve is clear.
9.
Mix a solution of ONE PART vinegar to 25 PARTS of water. Place this mixture into a one-gallon garden pressure
sprayer and THOROUGHLY spray this solution onto the SIDES, BURNER TUBES and BOTTOM of the
fryer to neutralize the Boil-Out Compound.
NOTE: Boil-Out Compound will cause shortening to break down rapidly if it is not neutralized.
10. THOROUGHLY wipe the sides, burner tubes and bottom of the fryer with clean, lint-free, dry towels to remove any
remaining water, turn the DRAIN VALVE to the closed UP position; then fill the fryer with NEW shortening to the
applicable shortening level mark as described in paragraph D on the next page.
DTMR EQUIPPED FRYER
" in the word LEVEL on the rear wall of the fryer.
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