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Ultrafryer Systems
302 Spencer Lane
P.O. Box 5369
San Antonio, TX 78201
WARNING!!
30A215-Mar2008
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TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONGING THE LIFE
EXPECTANCY OF THE FRYER, ENSURE FILTERING, BOIL-OUT, AND CLEANING
INSTRUCTIONS ARE STRICTLY FOLLOWED.
Model PD14" (356mm)
Dual Rated Gas Fryer
Operation Instructions
Local: (210) 731-5000
Toll-Free: (800) 525-8130
Fax: (210) 731-5099
Web: www.ultrafryer.com
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Table of Contents
Troubleshooting
Related Manuals for ULTRAFRYER PD14
Summary of Contents for ULTRAFRYER PD14
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Page 1: Operation Instructions
Model PD14” (356mm) Dual Rated Gas Fryer Operation Instructions Local: (210) 731-5000 Ultrafryer Systems Toll-Free: (800) 525-8130 302 Spencer Lane Fax: (210) 731-5099 P.O. Box 5369 Web: www.ultrafryer.com San Antonio, TX 78201 WARNING!! TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONGING THE LIFE EXPECTANCY OF THE FRYER, ENSURE FILTERING, BOIL-OUT, AND CLEANING INSTRUCTIONS ARE STRICTLY FOLLOWED. - Page 2 This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will operate and main- tain the Ultrafryer 14" Model PD Stand Alone Gas Fryer equipped with an Ultrastat 25 Computer. Proper use of this Manual will allow store employees to operate, clean, and maintain this equipment properly, thereby reducing service call expenses.
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Page 3: Table Of Contents
TABLE OF CONTENTS GENERAL INFORMATION PAGE Warranty..............6 Safety . - Page 4 TABLE OF CONTENTS..Continued PAGE CLEANING General ................25 Daily .
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Page 5: General Information Page
GENERAL INFORMATION 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... -
Page 6: Warranty
Ultrafryer Systems first at the above number. This number is monitored 24 hours a day, 7 days a week. Ultrafryer Systems will notify an authorized service agent to make repairs during normal hours or after hours. -
Page 7: Safety
ULTRAFRYER 14" (356 mm) PD14 GAS FRYER The Ultrafryer 14" (356 mm) PD gas fryer was designed by Ultrafryer Systems® to operate as an energy-efficient, gas-fired fryer and is design-certified by the Canadian Standards Association (CSA) and the National Sanitation Foundation (NSF). It is manufactured to operate on either NATURAL, BUTANE, or PROPANE gas according to the following Operational Requirements. -
Page 8: Dimensions & Operational Requirements
COMPUTER OPERATING INSTRUCTIONS; OR MANUAL PN 30A009, ULTRASTAT 21 COOKING COMPUTER OPERATING INSTRUCTIONS; OR MANUAL PN 30A066, DEFAULT-TO-MANUAL-RESTART (DTMR) CONTROLLER OPERATING INSTRUCTIONS TO PERFORM THESE FUNCTIONS IF A PD14 FRYER WITH A COOKING COMPUTER OTHER THAN THAT LISTED IN THIS MANUAL. 30A215-Mar2008... -
Page 9: Operating Controls
E. OPERATING CONTROLS LOCATION MODEL 14" PD GAS FRYER ���������� ���� ��������� �� ������� �������� ��� ������� ��������� ���� ������� ������ ���� 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... -
Page 10: Automatic Safety Features
BTU/HR input rating of the burners, gas manifold pressure in inches W.C. , minimum inlet gas required, orifice size, and gas type. This data is essential for proper identification when communicating with ULTRAFRYER SYSTEMS or requesting special parts or information. -
Page 11: Inlet Gas Line Sizing
The Flexible Gas Line used to connect the gas manifold to the building gas supply line must be rated for the BTU/Hr (MJ/Hr) designated for the Fryer. Flexible gas lines and their ratings stocked by Ultrafryer Systems are listed below:... -
Page 12: Pre-Installation
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Page 13: General
A. GENERAL: Safe and satisfactory operation of a gas fryer depends on its proper installation. Installation must conform to local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1 (latest edition). In Canada, gas installa- tion shall be in accordance with the current CAN/CGA B 149.1 and .2 installation codes and/or local codes. -
Page 14: Receiving & Installing
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Page 15: Unpacking
NOTE: CONNECT-IT inc. 3⁄4" (19mm), 1" (25mm) and 1 1⁄4" (32mm) flexible gas hose 4 feet long (1219mm) with a quick disconnect coupling on one end is available from Ultrafryer Systems under PN 24322 (3⁄4" (19mm) hose), PN 24323 (1" (25mm) hose) and PN 24456 (1 1⁄4" (32mm) hose). These hoses are equipped with a fusible link, which melts at 361˚F (183˚C) that will SHUT OFF the gas supply when it melts. -
Page 16: Gas Connection
GAS CONNECTION: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. THE GAS SUPPLY LINES MUST BE SIZED TO ACCOMMODATE ALL THE GAS-FIRED EQUIPMENT THAT MAY BE CONNECTED TO THAT SUPPLY. Refer to the Inlet Gas Line Sizing and Inlet Gas Requirements Tables. WARNING Sealant used on all pipe joints must be resistive to butane and propane gas. -
Page 17: Ultrastat 25 Cooking Computer
Utilizing a microcontroller board, membrane switch front panel with a digital LED readout and display board, the Ultrastat 25 Cooking Computer has been customized for Ultrafryer Systems applications by the addition of up to 10 stage cooking profiles for each of the 8 product keys; exit melt features can be programmed to cook products under “Flex”... -
Page 18: Initial Startup
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Page 19: Cleaning
Initial calibration or adjustment is the responsibility of the customer and will not be covered by the Ultrafryer Systems warranty. NOTE: Calibration and adjustments must be performed by qualified personnel. -
Page 20: Startup And Cooking
G. STARTUP AND COOKING TO TEST OPERATE an Ultrafryer Gas Fryer equipped with an Ultrastat 25 Cooking Computer: Ensure the Computer’s ON/OFF Key is in the OFF position. Fill the fryer vat with hot or cold water to the middle of the “E”... -
Page 21: Preventive Maintenance And Troubleshooting
PREVENTIVE MAINTENANCE AND TROUBLESHOOTING 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... -
Page 22: Preventive Maintenance
A. PREVENTIVE MAINTENANCE Minimal maintenance is required on a 14" (356 mm) gas fryer because of its design and materials used in the manufacturing process. However, some preventive maintenance and inspection must be performed periodically to prevent breakdowns which could curtail food sales. -
Page 23: Troubleshooting
Determine that both blowers are operating. TROUBLESHOOTING CHART: Should a problem occur that cannot be corrected after performing the above CHECKS, contact an authorized repairman and/or Ultrafryer Systems Customer Service at 1-800-525-8130 and provide the informa- tion acquired while performing these checks. - Page 24 CLEANING 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor...
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Page 25: General
A. GENERAL Any item of equipment operates better and lasts longer when it is kept clean and properly maintained, and the 14" (356 mm) gas fryer is no exception. In order for this fryer to provide years of trouble-free service, it must be CLEANED and MAINTAINED according to the instructions as listed below: DAILY a.) Clean the fryer surface periodically during operating hours with a solution of sanitizer and hot water, and at closing with... -
Page 26: Fryer Operation
FRYER OPERATION 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... -
Page 27: General
1. GENERAL The PD14 gas fryer is equipped with a Ultrastat 25 Cooking Computer, which turns each fryer ON and OFF, automatically places the fryer in the SHORTENING MELT MODE each time it is turned ON, and controls the COOK CYCLES of each product. The Ultrastat 25 Computer is housed in a 5) Stainless Steel Protective Casing. -
Page 28: Ultrastat 25 Cooking Computer
ULTRASTAT 25 COOKING COMPUTER The Ultrafryer 14" (356 mm) PD gas fryers is equipped with an Ultrastat 25 Cooking Computer which is connected to the fryer’s electrical system to serve as its ON/OFF switch and thermostat as well as providing heat control, status informa- tion and product cook timer. - Page 29 7. PRODUCT LED BLINKING fast in “operating” mode indicates cooking of that product is in process. When lit (bright) in “programming” mode indicates the product being programmed. PRODUCT COOK AND PROGRAMMING KEY In “operating” mode, used to start and stop a product cook cycle. In “programming”...
- Page 30 Indicates the computer temperature probe is SHORTED . When this occurs; 1) any cook cycle will be CANCELLED ; 2) heating mechanism will be turned OFF PROBE SH and, 3) normal key presses will be INHIBITED. C. ULTRAFRYER 25 COOKING COMPUTER OPERATION ITEM ACTION RESPONSE ENSURE the drain valve lever on the fryer is in the CLOSED A.
- Page 31 CAUTION: DUE TO THE COMPLEXITY OF AN ULTRASTAT 25 COMPUTER, PROGRAMS SHOULD ONLY BE CHANGED BY AN AUTHORIZED OPERATIONS MANAGER/SUPERVISOR OR A SERVICE AGENT APPROVED BY ULTRAFRYER SYSTEMS’ CUSTOMER SERVICE DEPARTMENT. 1. RECIPE PROGRAM DISPLAYS Indicates computer is in the program mode and allows the customer to select RECIPE...
- Page 32 To program product cook times, and temperatures, perform RECIPE PROGRAMING steps 1 through 8 below NOTES: 1. The following steps pertain to programming one (1) Product Key for a gas fryer. 2. A PROGRAMMING TIMEOUT will occur if no keys are pressed for two (2) minutes in the programming mode. STEP ACTION RESPONSE...
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Page 33: Shortening Installation
E. SHORTENING INSTALLATION LIQUID SHORTENING: When using liquid shortening (cooking oil), fill the fryer with shortening even with the middle line of the “E” in the word LEVEL of the shortening level mark on the rear wall of the fryer. SOLID SHORTENING: a) Cut a block of solid shortening into small pieces. -
Page 34: Startup And Cooking
STARTUP AND COOKING ULTRASTAT 25 START-UP - Safely startup a 14" (356 mm) gas fryer equipped with an Ultrastat 25 Cooking computer according to Section G of this section: COOKING – Most products should be cooked with a shortening temperature about 360˚F (182˚C); however, each product should be cooked at the LOWEST temperature that produces the highest quality product while obtaining maximum usage of the shortening. -
Page 35: Technical Assistance & Ordering Information
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Page 36: Technical Assistance
(12% per annum) until full balance is paid. 3. DAMAGES - Ultrafryer Systems is not responsible for damage occurring in transit. All deliveries must be inspected for damage to shipping containers prior to departure of the delivering carrier. Any damage must be noted on the receiving document to facilitate filing of freight claims. -
Page 37: Recommended Spare Parts
RECOMMENDED SPARE PARTS 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... - Page 38 A. RECOMMENDED SPARE PARTS: To minimize downtime on the gas fryer upon failure of a component part, at least one (1) of the following items should be kept as a spare part in the local area: GAS FRYER RECOMMENDED SPARE PARTS LISTING Description Ignitor Spark Module 18179...
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Page 39: Parts Identification
PARTS IDENTIFICATION 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... - Page 40 A. PARTS IDENTIFICATION - Locate the part on the following sketches and note the index number i.e, 1, 2, etc; then obtain the part number and description for that index number on the page facing the sketches. Use that part number when ordering a replacement part. ULTRAFRYER 14" PD GAS FRYER FRONT VIEW...
- Page 41 ULTRAFRYER 14" (356 mm) PD GAS FRYER CONTROL PANEL & ELECTRICAL BOX � � � � � � � � � � ELECTRICAL BOX ASSEMBLY CONTROL PANEL PN 12B017 ITEM DESCRIPTION Model S87B1008 Spark Ignitor Module 18179 120 to 24 Volt IgnitionTransformer 18180 120 VAC Current Sensor (See Photo depicting Settings below.) NOTE 1...
- Page 42 ULTRAFRYER 14" (356 mm) PD GAS FRYER REAR VIEW � � � � � � � � ITEM DESCRIPTION Electrical Box Assembly 12B017 Model SMD-1204 Air Pressure Switch (NOTE) 18A291 Exhaust Blower Motor Plenum Gasket 19B074 Rectangular Flue Assembly 19B562...
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Page 43: Air Switch Adjustment
AIR SWITCH ADJUSTMENT WITH “COLD” FRYER To adjust the Air Switch, do the following: 1. Turn the Manual Gas Valve OFF and disconnect the Fryer’s electrical cord. 2. Attach Volt - Ohm - Meter (VOM) leads to COMMON and NORMALLY CLOSED terminal on the Air Switch and set it to read resistance. -
Page 44: Wiring Diagram
WIRING DIAGRAM 30A215-Mar2008 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor... - Page 45 WIRING DIAGRAM - Since minor wiring changes may occur in the future, use the diagram posted to the fryer for circuit trac- ing and/or trouble-shooting a fryer. ������� ����� ���� ���� ����� ������ ���� ���� ���������� �� ���� �� ���� ����...
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