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Pfaff 8330 Instruction Manual

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8330

INSTRUCTION MANUAL

This instruction manual applies to machines
from the following serial numbers onwards:
# 2 751 800
296-12-18 969/002
Betriebsanleitung engl. 04.11

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Summary of Contents for Pfaff 8330

  • Page 1: Instruction Manual

    8330 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 2 751 800 296-12-18 969/002 Betriebsanleitung engl. 04.11...
  • Page 2 The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern...

  • Page 3: Table Of Contents

    Index Contents ................Page Safety ............................ 6 Directives ..........................6 General notes on safety ......................6 Safety symbols ........................7 Important notes for the user ....................7 Operating and technical staff ....................8 .05.01 Operating staff ........................8 .05.02 Technical staff ........................8 Danger ...........................
  • Page 4 Index Contents ................Page .01.03 Inserting the sealing tape ....................24 Adjusting the feed roller clearance ..................25 Selecting the production type ....................26 Entering the sealing parameters (Manual Heat Sealing) ............28 .04.01 Entering the sealing temperature ..................29 .04.02 Entering the sealing speed ....................
  • Page 5 Index Contents ................Page Notes on adjustment ......................70 Tools, gauges and other accessories .................. 70 Adjusting the feed rollers ..................... 71 Adjusting the hot air nozzle ....................72 .04.01 Lateral adjustment ......................72 .04.02 Adjusting the height and the feed roller clearance .............. 73 .04.03 Setting the angle ........................74 Changing the heating cartridge ....................

  • Page 6: Safety

    Safety Safety Directives This machine is constructed in accordance with the European regulations indicated in the conformity and manufacturer’s declarations. In addition to this instruction manual, please also observe all generally accepted, statutory and other legal requirements, including those of the user’s country, and the applicable pollu- tion control regulations! The valid regulations of the regional social insurance society for oc- cupational accidents or other supervisory authorities are to be strictly adhered to! General notes on safety...

  • Page 7: Safety Symbols

    ● The user must make sure there is no high-frequency welding equipment being operated in direct proximity to the machine that exceeds the EMC limit values according to EN 60204-31 for the machine. For further information please refer to your PFAFF agency.

  • Page 8: Operating And Technical Staff

    Safety Operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the machi- ne and for removing any disturbances in the sewing area. The operating staff is obliged to observe the following points, and must: ●...

  • Page 9: Danger

    Safety Danger When the machine is in operation, a work area of 1 m must be kept free in front of and behind the machine, so that access to the machine is possible at all ti- mes without diffi culty. If toxic vapours occur during processing, use extractor (extraction funnel, part no.

  • Page 10: Proper Use

    Proper use Proper use The PFAFF 8330 is a hot-air tape sealing machine with post. The machine is used to seal seams on waterproof and breathable membrane materials of all kinds with a heat-sealing tape. Any and all uses of this machine which have not been approved of by the...

  • Page 11: Specifi Cations

    Specifi cations ▲ Specifi cations Dimensions and weight: Length: ......................approx. 1250 mm Width: ......................approx. 700 mm Height: (without tape holder): ............... approx. 1400 mm Clearance width: ..................... approx. 380 mm Clearance between rollers: ................approx. 20 mm Working air pressure: ....................min. 5 bar Air consumption: ....................30 –...

  • Page 12: Disposal Of Machine

    Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●...

  • Page 13: Transportation, Packing And Storage

    Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position.

  • Page 14: Explanation Of Symbols

    Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff)

  • Page 15: Controls

    Controls Controls Summary of controls Fig. 7 - 01 ● Main switch, see Chapter 7.02 ● Pedal 2, see Chapter 7.03 ● Adjustment wheel 3 for roller clearance, see Chapter 7.04 ● Lift limiter 4, see Chapter 7.05 ● Control panel 5, see Chapter 7.06 ●...

  • Page 16: Main Switch

    Controls Main switch ● The machine is switched on or off by tur- ning main switch 1. Position "0" : Machine is switched off Position "1" : Machine is switched on After the machine has been switched on, fi rst of all the "basic position"...

  • Page 17: Adjustment Wheel For The Roller Clearance

    Controls Adjustment wheel for the roller clearance ● Turn adjustment wheel 1 to change the distance between the top and bottom feed roller. The clearance can be read on the scale. Fig. 7 - 04 Lift limiter ● After loosening knurled nut 1, adjust the top lift limit of the feed roller by turning screw 2.

  • Page 18: Control Panel

    Controls Control panel 2 GB max. Fig. 7 - 06 The current operating conditions are displayed on control panel 1. Operation takes place in a constant dialogue between the control unit and the operator. For this purpose, depending on the operating condition of the machine, different symbols and/or texts are displayed. If the symbols or texts are framed, these show functions which can be selected by pressing the appropriate position on the monitor.

  • Page 19: Installation And Commissioning

    Installation and commissioning Installation and commissioning The machine must only be mounted and commissioned by qualifi ed personnel! All relevant safety regulations are to be observed! Installation The site where the machine is installed must be provided with suitable connections for the electric current, see Chapter 3 Specifi...

  • Page 20: Fitting The Sealing Tape Reel Holder

    Installation and commissioning Fitting the sealing tape reel holder .01.02 Fig. 8 - 02 ● Fasten sealing tape reel holder 1 with screws 2. Commissioning ● Before commissioning the machine clean it thoroughly, see Chapter 12 Care and Main- tenance! ●...

  • Page 21: Switching The Machine On/Off

    Installation and commissioning Switching the machine on/off ● To switch on the machine, turn the main switch to the "I" position, see Chapter 7.02 Main switch. ● After the boot operation of the control unit, call up the "basic position" function. ●...

  • Page 22: Selecting The Language And Units

    Installation and commissioning Selecting the language and units ● Switch on the machine, see Chapter 8.03 Switching the machine on/off. ● Call up the input menu. ● Call up the settings menu. ● Call up the "language setting" menu. ● Select the appropriate language and units.

  • Page 23: Preparation

    Preparation Preparation All regulations and notes in this Service Manual must be observed! Special attention must be paid to the safety regulations! All setting-up work must only be carried out by personnel with the appropriate training! Inserting the sealing tape Fig.

  • Page 24: Inserting The Sealing Tape

    Preparation Inserting the sealing tape .01.03 The sealing tape should run in the centre of the feed rollers and be guided in a narrow channel but still run easily through the guide. Fig. 9 - 03 ● Switch on the machine. ●...

  • Page 25: Adjusting The Feed Roller Clearance

    Preparation Adjusting the feed roller clearance The feed roller clearance depends on the thickness of the material to be sealed. The clearance is adjusted correctly, when one ply of the workpiece fi ts just bet- ween the feed rollers when the top feed roller is lowered. Fig.

  • Page 26: Selecting The Production Type

    Preparation Selecting the production type The program selection function is used to choose between the types of production - Manual heat sealing (Chapter 10.02) - Programmed heat sealing with individual programs (Chapter 10.05) - Programmed heat sealing with sequences (Chapters 10.07) and - Dynamic sealing (see Chapter 10.03).
  • Page 27 Preparation ● Select desired sequence number. (Selection can also be made by entering the sequence number on the fi gure panel directly.) ● Confi rm selection and quit selection menu, die production type "Programmed Heat Sealing with sequence program" is activated. ●...

  • Page 28: Entering The Sealing Parameters (Manual Heat Sealing)

    Preparation Entering the sealing parameters (Manual Heat Sealing) ● Switch on the machine. ● Call up program selection. ● Call up manual heat sealing. After selecting "Manual Heat Sealing", also see Chapter 9.03 Program Selection, following values can be entered depending on the sealing method: Sealing temperature In addition to the set sealing temperature, the values for the regulation ratio (off = heating off) and the current actual temperature appear in the appropriate symbol.

  • Page 29: Entering The Sealing Temperature

    Preparation Entering the sealing temperature .04.01 ● Increase or reduce the value for the sealing temperature directly. ● Call up the fi gure panel to enter the sealing temperature. ● Enter the value for the sealing temperature within the permitted range. ●...

  • Page 30: Entering The Sealing Speed

    Preparation Entering the sealing speed .04.02 ● Increase or reduce the value for the sealing speed directly. ● Call up the fi gure panel to enter the sealing speed. ● If necessary call up the fi gure panel to enter the speed difference between the top and bottom feed roller.

  • Page 31: Choice Of The Nozzle Type And Hot Air Volume

    Preparation Description of further functions Clear When this function key is pressed, the value is set at "0". Arrow keys When these function keys are pressed, the value is increased or reduced. When this function key is pressed, the input is cancelled without the value entered being taken over Further parameter This function key opens a menu for entering the brake and acceleration profi...

  • Page 32: Entering The Roller Pressure

    Preparation ● Using the number block, enter the value for the hot air volume within the permitted ran- ● Conclude the input, permissible values will be taken over. Description of further functions Clear When this function key is pressed, the value is set at "0". Arrow keys When these function keys are pressed, the value is increased or reduced.

  • Page 33: Adjusting The Control Panel

    Preparation Adjusting the control panel ● Switch on the machine. ● Call up the input menu. ● Select the service menu. ● Select control panel functions. ● Change the display contrast. ● Change the display contrast. Never reduce the display contrast to the extent, that the display can no longer be read!

  • Page 34: Heat Sealing

    Heat sealing Heat sealing The machine may only be operated by properly instructed personnel. The opera- ting personnel must make sure that only authorised persons are in the danger zone of the machine. In particular for production, in addition to the input menu (see Chapter 11 Input), the „heat sealing“...

  • Page 35: Manual Heat Sealing

    Heat sealing Manual heat sealing In the "Manual heat sealing" mode, all relevant parameters for the sealing operation can be entered or altered directly, see Chapter 9.04 Entering the sealing parameters (manual heat sealing). ● Select "manual heat sealing", see Chapter 9.03 Selecting the production type. Description of the functions Selecting a program This function opens the menu for entering the program number or for selecting the produc-...
  • Page 36 Heat sealing Roller pressure These functions are used to alter the roller pressure, see Chapter 9.04.04 Entering the rol- ler pressure. Start (This function appears when the top feed roller is lowered.) With this function the sealing start is called up, analog to the pedal function "+2", also see Chapter 7.03 Pedal.

  • Page 37: Dynamic Heat Sealing

    Heat sealing Dynamic heat sealing In the dynamic heating sealing mode, all relevant parameters for the sealing operation can be entered or altered directly, see Chapter 9.04 Entering the sealing parameters (manual heat sealing). The sealing speed can be infi nitely varied with the pedal functions. The remai- ning sealing parameters are appropriately adapted to the changing sealing speeds.
  • Page 38 Heat sealing Roller pressure These functions are used to alter the roller pressure, see Chapter 9.04.04 Entering the rol- ler pressure. Feed roller up/down With this function the top feed roller, depending on its position, can be raised or lowered, analog to the pedal functions "-1"...

  • Page 39: Creating/Editing A Heat Sealing Program

    Heat sealing Creating/editing a heat sealing program Up to 100 sealing programs (0 – 99) each with up to 20 sealing zones can be fi led and mana- ged in the machine memory. ● Call up the input menu. ● With the “programming” function from the input menu it is possible to enter the pro- gramming function for sealing programs.

  • Page 40: Notepad

    Heat sealing Notepad .04.01 When creating a sealing program, this function is used to enter data about the sealing tools for the program. The data serves as information for the operator and can be called up in the programmed sealing mode. ●...

  • Page 41: Basic Functions For The Program Input

    Heat sealing Basic functions for the program input .04.02 The following functions are used to enter the basic information for the currently selected program. In addition to functions for navigating in the different zones and functions for inser- ting and deleting zones, depending on the zone displayed, functions can be called up for en- tering further parameters and comments as well as for concluding the program input.

  • Page 42: Sealing Parameters

    Heat sealing Sealing parameters .04.03 ● Enter sealing parameters for each zone as described in Chapter 9.04 Entering sealing parameters (manual heat sealing). Description of the functions Heat sealing temperature This function is used to alter the heat sealing temperature, see Chapter 9.04.01 Entering the sealing temperature.

  • Page 43: Functions For Switching To Other Zones

    Heat sealing Functions for switching to other zones .04.04 In addition to the sealing parameters, further functions can be allocated to each zone, which serve to enable the automatic switch to other zones and a more exact setting of the sealing operation sequence.

  • Page 44: Entering Further Sealing Parameters

    Heat sealing Entering further sealing parameters .04.05 Further sealing parameters can be entered either ● from the manual resp. dynamic sealing mode in conjunction with the sealing speed input ● when creating programs in conjunction with the input of the fi rst zone. Input from manual Input while heat sealing mode...

  • Page 45: Concluding Programming

    Heat sealing Further functions are available for creating programs: ● This function opens a menu for entering the tape parameters, see Chapter 11.03.02 Tape parameters. ● Select the nozzle type in accordance with the width of the nozzle installed, see Chapter 9.04.03 Choice of the nozzle type and hot air volume …...

  • Page 46: Example Of How To Enter A Sealing Program

    Heat sealing Example of how to enter a sealing program .04.07 The following example should be fi led under program number "10" with the comment "EXAMPLE 1", and consists of three seam zones: Seam zone 1 with switch to another zone after 200 mm seam length Seam zone 2 with reduced sealing speed and speed difference between the top and bottom feed roller, and switch to another zone after 100 mm Seam zone 3 with original sealing speed without speed difference between the feed...
  • Page 47 Heat sealing ● Call up comment input. ● Enter the term "EXAMPLE" with the appropriate symbols. ● Change to number input. ● Enter number "1" with the appropriate symbol. ● Conclude the comment input. ● Activate the switch to another zone using the seam length. ●...
  • Page 48 Heat sealing ● Add seam zone 2. ● Change the values for sealing speed and speed difference. ● Activate the switch to another zone with the value "100" as seam length. ● Conclude the input of seam zone 2.
  • Page 49 Heat sealing ● Add seam zone 3. ● Reset the values for sealing speed and speed difference. ● Activate the switch to another zone with the value "400" as seam length. ● Conclude the input of seam zone 3. ● Conclude programming. ●...

  • Page 50: Programmed Heat Sealing With Individual Programs

    Heat sealing Programmed heat sealing with individual programs In the headline, in addition to the program number of the selected program, the number of zones, the current zone and the comment for the program are displayed. For the current zone all heat-sealing parameters are displayed. The heat-sealing parameters have been entered during programming and cannot be altered without changing the program.
  • Page 51 Heat sealing Feed rollers in reverse This function makes it possible to call up the reverse running function of the feed rollers. Tape cutting This function starts a tape cutting operation (Reference cut). Input menu This function is used to call up the Input Menu, see Chapter 11 Input. Stop (This function appears during the sealing operation.) This function is used to stop the sealing operation, analog to pedal function "-1", also see...

  • Page 52: Creating/Processing Sequences

    Heat sealing Creating/processing sequences In sequences up to 8 heat sealing programs are combined in any order whatever and fi led under a sequence number. A total of up to 10 sequence programs can be fi led in the machine’s memory. ●...

  • Page 53: Programmed Heat Sealing With Sequences

    Heat sealing Programmed heat sealing with sequences In the headline, in addition to the sequence number of the selected sequence, the num- ber of zones, the current zone and the comment for the current program are displayed. For the current zone all heat-sealing parameters are displayed. The heat-sealing parameters have been entered during programming and cannot be altered without changing the program.

  • Page 54: Error Messages

    Heat sealing Feed roller up/down This function is use to raise or lower the top feed roller, depending on its position, analog to the pedal functions "-1" and "+1", also see Chapter 7.03 Pedal. Feed rollers in reverse This function makes it possible to call up the reverse running function of the feed rollers. Tape cutting This function starts a tape cutting operation.

  • Page 55: Input

    Input Input Contained in the input menu are the functions for displaying information, for program ma- nagement, for machine adjustment and confi guration (incl. choice of country and access rights), as well as for supporting service and adjustment work. Summary of the functions in the input menu ●...
  • Page 56 Input Daily piece counter This function is used to call up the daily piece counter. The daily piece counter can be reset with the Clear function. Tape parameters This function is used to open a menu for entering the tape parameters, see Chapter 11.03 Tape parameters.

  • Page 57: Program Management

    Input Program management The program management function is used to manage sealing programs as well as confi guration and machine data. Files of the machine memory can be saved to / restored from a SD-Card. ● Switch on the machine. ●...
  • Page 58 Input Delete This function is used to delete the selected fi les. MDAT/KONF This function is used to call up the level for the confi guration and machine data. The current settings and the machine confi guration are stored in the fi les „MDAT8330“ and „KONF8330.BIN“...

  • Page 59: Tape Parameters

    Input Tape parameters In this menu the feed stroke and cutting parameters for the sealing tape are set for manual and dynamic sealing. ● Switch on the machine. ● Call up the input menu. ● Call up the input menu for tape parameters. Description of the functions Input menu This function is used to change from the initial state to the input mode.
  • Page 60 Input Tape fi xation This function is used to fi x the tape in the band guide unit or release the tape from it. (sym- bol shown inverse). Tape cutting This function starts a tape cutting operation (Reference cut).

  • Page 61: Further Settings

    Input Further settings The further settings are used for further machine settings, the choice of country and access rights. ● Switch on the machine. ● Call up the input mode. ● Call up the input menu for further settings. Description of the functions Input menu This function is used to call up the input menu.

  • Page 62: Feed Roller Parameters

    Input Feed roller parameters This function opens a menu for entering the feed roller parameters, see Chapter 11.04.01 Feed roller parameters. Automatic heat-up This function switches the automatic heat-up function on or off. When the function is swit- ched on, the heating cartridge in slowly heated in a certain area, to prevent any damage to the heating cartridge through an abrupt heat-up.
  • Page 63 Input Sealing mode This function is used to change to the sealing mode. Acceleration and brake profi les This function is used to enter the values for the corresponding acceleration or brake profi les. Feed roller pressure limit This function is used to enter the maximum permissible value for the feed roller pressure. Basic position of the top feed roller This function is used to select the basic position of the top feed roller.

  • Page 64: Rights Of Access

    Input Rights of access .04.02 The functions, which can be called up with the control panel, are classifi ed by code numbers and can be protected from unauthorised access. For this purpose, the control unit differenti- ates between 3 user groups (user 1, 2 and 3), all of which can be assigned a corresponding PIN.
  • Page 65 Input Zuordnung der Kennziffern Code Function Symbol User 1 User 2 User 3 number F ...0 Program numbers - selection F ...1 Creating/editing program F ...2 Input mode F ...3 Settings F ...4 Roller settings F ...5 Section backwards after stop F ...6 Section forwards after end F ...7...

  • Page 66: Abstract

    Input Abstract Manual heat sealing Dynamic heat sealing Programmed heat sealing Input Start/Stop Rollers Cut tape Top roller up/down backward Cut tape Sealing Info Piece- Break / Roller Rollers Tape parameters counter heating OFF forward backward Software versions Operating Production- Tape hours hours...
  • Page 67 Input Heat sealing. with sequences Notes Sequences Program selection Store Load Select manual manual manual Cold- Warm- 130..149 130..149 sealing pressing pressing Store Load Select dynamic dynamic dynamic 150..169 150..169 sealing Parameters of manual sealing and dynamic sealing exist separately. Parameters of programmed sealing and programmed sealing with sequences are entered in ‘Creating/altering a program’.

  • Page 68: Care And Maintenance

    Care and Maintenance Care and Maintenance Servicing and maintenance intervals Cleaning the hot air nozzle .................. as required Cleaning the air fi lter/lubricator ............ daily, before each start up Changing the feed roller ..................as required Cleaning Switch off the machine and let it cool down! Danger of burns if the heating element is touched! ●...

  • Page 69: Changing The Feed Rollers

    Care and Maintenance Changing the feed rollers Fig. 12 - 02 ● Switch on the machine and set the sealing temperature at its minimum value. Let the heating element cool down! Danger of burns if the heating element is touched! ●...

  • Page 70: Adjustment

    Adjustment Adjustment Notes on adjustment All following adjustments are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose. Machine covers, which have to be removed and replaced to carry out checks and adjust- ments, are not mentioned in the text.

  • Page 71: Adjusting The Feed Rollers

    Adjustment Adjusting the feed rollers Requirement The feed rollers 1 and 3 should be centred and parallel to each other. Fig. 13 - 01 ● Adjust feed roller 1 (screws 2) in accordance with the requirement. ● Check the roller clearance, see Chapter 13.04.02 Adjusting the height and the feed roller clearance.

  • Page 72: Adjusting The Hot Air Nozzle

    Adjustment Adjusting the hot air nozzle Lateral adjustment .04.01 Requirement When hot air nozzle 3 is engaged, seen in the feed direction it should be centred to the feed roller 4. Fig. 13 - 02 ● Switch on the machine and set the sealing temperature to its minimum value. Let the heating element cool down! Danger of burns if the heating element is touched! ●...

  • Page 73: Adjusting The Height And The Feed Roller Clearance

    Adjustment Adjusting the height and the feed roller clearance .04.02 Requirement 1. The height adjustment of not air nozzle 5 depends on the material, and the standard setting is centred to the feed rollers. 2. There should be clearance of ca. 1 -2 mm between hot air nozzle 5 and the workpiece. Fig.

  • Page 74: Setting The Angle

    Adjustment Setting the angle .04.03 Requirement Hot air nozzle 1 should be aligned as shown in the blow-up in Fig. 13-04. 90° x = y Fig. 13 - 04 ● Switch on the machine and set the sealing temperature to its minimum value. Let the heating element cool down! Danger of burns if the heating element is touched! ●...

  • Page 75: Changing The Heating Cartridge

    Adjustment Changing the heating cartridge 113-048 Fig. 13 - 05 Wait until the heating element has cooled down! Danger of burns! Disconnect the mains plug! Danger from electric voltage! ● Loosen the cable screw 1. ● Remove cap 2 (screw 3). ●...

  • Page 76: Changing The Temperature Sensor

    Adjustment Changing the temperature sensor Requirement The temperature sensor 5 should be inserted as far as possible into the hot air tube. Fig. 13 - 06 Wait until the heating element has cooled down! Danger of burns! Disconnect the mains plug! Danger from electric voltage! ●...
  • Page 77 Adjustment ● The rest of the installation takes place in the reverse order. ● Carry out adjustments as described in Chapter 13.04.02 Adjusting the height and feed roller clearance of the hot air nozzle.

  • Page 78: Tape Cutting Device

    Adjustment Tape cutting device Knife .07 .01 Requirement Knife 2 should move easily and cut reliably. Fig. 13 - 07 ● Remove cover 1. ● Remove loose knife 2 (screws 3) and counter knife 4 (screws 5). ● Screw on new knife. ●...

  • Page 79: Air Jet Setting

    Adjustment Air jet setting .07 .02 Requirement 1. During insertion the tape must not roll itself up. 2. After cutting the tape must be pressed against the top feed roller by the air current. Fig. 13 - 08 ● Adjust the throttle 1 in accordance with the requirement 1. ●...

  • Page 80: Protective Switch

    Adjustment Protective switch Fig. 13 - 09 The protective switch 1 serves as a protection against major damage in case of a short cir- cuit or overload. Disconnect the mains plug! Danger from electric voltage! Before switching the machine on again, fi rst eliminate the cause of the fault! ●...

  • Page 81: Boot Key

    Adjustment Boot key Fig. 13 - 10 The boot key 1 is used to boot-up the machine control unit, see Chapter 13.10.02 Loading/ updating the operating program.

  • Page 82: Service Menu

    Adjustment Service menu The status of the digital and analog inputs and outputs are displayed in the service menu. In addition it is also possible to call up functions for carrying out a cold start, for the machine confi guration, for loading the operating program and for setting the control panel. ●...

  • Page 83: Machine Confi Guration

    Adjustment Machine confi guration .10.01 With the machine confi guration function the machine control unit receives the necessary in- formation about the attached components. If the machine components are changed, care must be taken to make the appropriate adjustment in the machine confi guration. ●...
  • Page 84 Adjustment Further parameters This function is used to open the menu for entering further parameter values, see Chapter 13.10.03 Entering further parameters. The input is interrupted and the machine moves back to the initial state of the programming function. Enter All program changes are stored under the current program number.

  • Page 85: Loading/Updating The Operating Program

    Adjustment Loading/updating the operating program .10.02 Loading/updating the operating program with the Floppy Disk .10.02.01 This function is used to update the machine software. For this purpose an appropriate boot disk must be available. When the operating program is loaded, all data in the machine memory is dele- ted! ●...

  • Page 86: Loading/Updating The Operating Program With Sd-Card

    Adjustment Loading/updating the operating program with SD-Card .10.02.02 With the BDF - P1 panel, the software of the machine can be updated with a SD-Card. The factory software includes a bootmanager program to start the application program or to force an update. After switch on the machine, the bootmanager checks and starts the application software.
  • Page 87 Adjustment NEXT By pushing the NEXT key, the application software gets overwritten with the copied fi les. The memory is cleaned up and the bootmanager checks and starts the new application program. The function "ERASE OLD APP" is recommended for experienced users only! If a software for another machinetype is loaded by mistake, these fi...

  • Page 88: Further Parameters

    Adjustment Further parameters .10.03 Via the machine confi guration the machine control unit receives the necessary information about attached components. If the machine components are altered, it is always necessary to make sure that the appropriate adjustment is made in the machine confi guration. ●...

  • Page 89: Parameter List

    0:OFF 0: Tape feed after seam cycle end. 1: Tape feed after disengaging nozzle (overlapping with trailer). Cutter type 0..1 0: 8330 Tape cutter 1: 8330-060 Tape cutter Y11delayTime 0..1000 x 10ms 0 x 10ms air blast tape Switch off delay of the cutter (for locating tape) following the engaging of the nozzle.

  • Page 90: Description Of The Error Numbers

    Adjustment Description of the error numbers General errors .11.01 Display Description ERROR: 3 Error in allocation EMS memory ERROR: 4 C167 not reacting ERROR: 5 Boot fi le (c167boot.bin) cannot be opened ERROR: 6 Error in fl ash-programming ERROR: 7 Error when opening a fi...

  • Page 91: Temperature Control Error

    Adjustment Display Description ERROR: 330 Program. speed > max. gear-controlled speed #Prog. No. #Zone No. ERROR: 331 Programmed roller pressure > roller pressure li- #Prog. No. #Zone No. ERROR: 332 Speed and differential outside permissible values #Prog. No. #Zone No. ERROR: 340 Selected temperature too high # Zone No.

  • Page 92: Dc-Motors Error

    Adjustment DC-motors error .11.03 Error number Description No error Incorrect command code Invalid speed Invalid acceleration Start with dead motor Set differential with master Contouring error Overload current Over 8 V positioning voltage with standing motor (possible cause: larger load moment on rollers or break in cable to incremental transmitter) List of outputs and inputs Digital Outputs...

  • Page 93: Digital Inputs

    Adjustment Digital Inputs .12.02 HW Term SW Term Function EIN (ON) 1 X2/2 Roller lowered EIN (ON) 2 X2/3 Nozzle engaged EIN (ON) 3 X3/2 Nozzle forwards EIN (ON) 4 X3/3 Reserved for 2KW/3KW cartridge recog- nition EIN (ON) 5 X4/2 Foot switch 2 = cut tape EIN (ON) 6 X4/3 not assigned...

  • Page 94: Errors When Switching Outputs

    Adjustment Errors when switching outputs .12.05 If an error occurs when switching outputs, the appropriate output is displayed with the desired switch status. In this case (0) means, that the output should be switched off; (1) me- ans that the output should be switched on. The cause of the error is also displayed.
  • Page 95 Adjustment Error: Y1(0) Cause E1(0) The open feed rollers function is defective Actual status: Feed rollers are open The motion was too slow -> Pressure reducer set too low Switch E1 signals incorrect status -> Incorrect setting of switch E1 ->...
  • Page 96 Adjustment Error: Y4 (1) Cause E4 (1) Nozzle moved forwards function is defective Actual status: Nozzle is moved forwards The motion was too slow -> Incorrect setting of exhaust air throttle on counter cylinder side Switch E4 signals incorrect status ->...

  • Page 97: Pneumatic-Circuit Diagrams

    91-255 810-95 Pneumatics-circuit diagram Part 1 Version 04.05.10 Pneumatic-circuit diagrams Reference list for pneumatics circuit diagrams 95-255 810-95 V 1.1 (Y1) 5/2- directional valve (electric actuation) V 1.2 (Y51) Proportional valve for roller pressure V 1.4 Throttle valve 1/8“ V 1.5 Pressure reducer M5 V 2.1 (Y50) Proportional valve for air volume...
  • Page 98 Pneumatics-circuit diagram 95-255 810-95 Version 04.05.10 Part 2 Pneumatics circuit diagram The pneumatics circuit diagram is shown with the machine in its basic position. Energy (air and electricity) is switched on. The components take on fi xed conditions.
  • Page 99 91-255 810-95 Pneumatics-circuit diagram Part 3 Version 04.05.10...

  • Page 100: Circuit Diagrams

    Circuit diagrams Circuit diagrams Reference list for circuit diagrams 95-212 022-95 Controller PCS 2002 Air jet tape Control panel T1 Air volume Floppy Roller pressure Temperature sensor 1 (cartridge) Out1 Programmable output 1 Pedal Out2 Programmable output 2 Air volume sensor Temperature sensor 2 (nozzle) Mains fi...
  • Page 101 95-212 022-95 Circuit diagrams Part 1 Version 14.05.08 Circuit diagrams 95-212 022-95...
  • Page 102 Circuit diagrams 95-212 022-95 Version 14.05.08 Part 2...
  • Page 103 95-212 022-95 Circuit diagrams Part 3 Version 14.05.08...
  • Page 104 Circuit diagrams 95-212 022-95 Version 14.05.08 Part 4...
  • Page 105 95-212 022-95 Circuit diagrams Part 5 Version 14.05.08...
  • Page 106 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Telefon: +49 - 6301 3205 - 0 Telefax: +49 - 6301 3205 - 1386 E-mail: info@pfaff-industrial.com Gedruckt in der BRD / Printed in Germany / Imprimé en la R.F.A. / Impreso en la R.F.A...

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