Order No. MAC0310029C2 Air Conditioner CS-W18CKE CU-W18CKE CS-W24CKE CU-W24CKE CONTENTS Page Page 1 Features 8.6. Random Auto Restart Control 2 Functions 8.7. Airflow Direction Control 3 Product Specifications 8.8. Delay ON Timer Control 4 Dimensions 8.9. Remote Control Signal Receiving Sound 5 Refrigeration Cycle Diagram 8.10.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Indoor Unit AUTO OFF / ON Automatic Operation Button Ionizer Control • Press for < 5s to operate Automatic • Ionizer control for generate negative ion operation mode. in discharge air. (Used when the remote control cannot be used.) •...
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Outdoor Unit Compressor Reverse Rotation Deice Control Protection Control • To prevent frosting at outdoor heat exchanger during Heating Operation. • To protect compressor from reverse rotation when there is an instantaneous power failure. 4-Way Valve Control •...
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Unit CS-W18CKE CU-W18CKE Air Circulation Type Cross-flow Fan Propeller Fan Material ASHT-18 Motor Type Transistor (8-poles) Induction (4-poles) Input 53.5 Rated Output Fan Speed Low Cooling; 1,160 Heating; 1,240 Medium Cooling; 1,290 — Heating; 1,290 High Cooling;...
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Unit CS-W24CKE CU-W24CKE Air Circulation Type Cross-flow Fan Propeller Fan Material ASHT-18 PC + AES + Glass Fiber 15% Motor Type Transistor (8-poles) Induction (4-poles) Input 53.5 190.0 Rated Output Fan Speed Low Cooling; 1,260 Heating;...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8 Operation Details 8.1. Indoor Fan Speed Control • • • • Auto Fan Speed Control When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.2. Cooling Mode Operation Cooling in operation according to Remote Control setting. Time Delay Safety Control (3 minutes) • • • • When the compressor is stopped by Remote Control, it restarts after 3 minutes when the Remote Control is turned ON.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 2. QLo fan speed (Transistor Motor) 3. QLo fan speed (Induction Motor) Automatic Fan Speed Mode When Automatic Fan Speed is selected at Remote Control during cooling operation. • • • • Fan speed rotates in the range of Hi to Me.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Cooling Operation Time Diagram Quiet Operation Control (For Cooling Mode or cooling region of Soft Dry Mode) • • • • Purpose of this operation is to provide quite cooling operation compare to normal operation.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE • • • • Manual Fan Speed:- − − − − RPM control during Lo cool − − − − RPM control during Hi & Me cool • • • • Auto Fan Speed:- • • • • Quiet Mode Operation will stop if:- −...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.3. Soft Dry Mode Operation • • • • The unit starts cooling operation until the room temperature reaches the setting temperature set on the Remote Control, and then Soft Dry operation will start. • • • • During Soft Dry operation, the Indoor Fan will operate at Lo- speed.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Soft Dry Operation Time Diagram Quiet Operation Control • • • • Same as Quiet Operation Control for Cooling Mode operation.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.4. Heating Mode Operation • • • • Heating in operation according to Remote Control setting. Time Delay Safety Control • • • • When the compressor is stopped by Power Switch, Remote Control or there is a power failure, it restarts after 3 minutes when the Power Switch, Remote Control is turned ON or the power supply is resumed.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Automatic Fan Speed Mode When Automatic Fan Speed is selected at Remote Control during heating operation. • • • • Fan speed rotates in the range of Me → SLo according to the heat exchanger temperature.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Heating Operation Time Diagram Deicing Control Deice starts to prevent frosting at outdoor heat exchanger. • • • • Normal Deicing Deice operation detection commences in Heating operation starts or 60 minutes after previous deice operation. If the outdoor piping temperature drops to -4°C for 50 sec.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE a) Normal Deicing Time Diagram (b) Overload Deicing Time Diagram...
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Quiet Operation Control (For Heating Mode) • • • • Purpose of this operation is to provide quite heating operation compare to normal operation. • • • • When the Quiet Mode is set at the remote control, Quiet Mode LED illuminates, the sound level will be automatically decreased 3 dB, against the present sound level operation.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.5. Automatic Mode Operation 1. When the Automatic Mode Operation is selected, the indoor fan operates at SLo fan speed for 25 seconds to sense intake air temperature and determine the 1st operation mode. If indoor intake air temperature is less than 16°C, Heating mode will immediate operate.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.6. Random Auto Restart Control • • • • If there is a power failure during air conditioner operation, operation will be automatically restarted after 3 to 4 minutes when the power is resumed. It will start with previous operation mode and airflow direction.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Horizontal Airflow Direction Auto-Control • • • • When set a Airflow Direction Auto-Control with remote control, the vanes swings left and right as shown in the diagram. • • • • The vanes does not swing when the Indoor Fan Motor stops during operation at 22°...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.10. Powerful Mode Operation Purpose of this operation is to be obtain the setting temperature quickly. 1. Cooling and Soft Dry Mode • • • • When the Powerful Mode is set, the set temperature will be automatically decreased 3°C against the present setting temperature (Lower temperature: 16°C).
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8.11. Ionizer Operation Purpose To provide fresh air effect to user by discharging minus Ion to air. Control Condition a. Ionizer Only Operation. 1. When air-conditioner unit is at “OFF” condition (standby) and ION operation button at remote control is pressed.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 3. Ionizer operation status is not memorised by Micon. After OFF, when operation is “ON” again, air-conditioner operates without ionizer operation. However, during Cool mode etc + ionizer operation, if there is a power failure & then power resume, air conditioner shall on at that mode + ionizer operation.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Note: 1. 24 times checking: Actual Ion ON for 10s & OFF for 30 min continuously for 24 times. 2. 24 times count will be cleared when either one of the following conditions happen. a) 24 times count over, b) Ionizer cancel if press Ion button or power reset, c) Ion feedback signal is OK.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 1. This equipment must be earthed. It may cause electrical shock if grounding is not perfect. 2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE Attached accessories Example: For W24CK If the unit is installed at a 10m distance, the quantity of additional refrigerant should be 75g...(10 - 7.5)m × 30g/m = Indoor/Outdoor Unit Installation Diagram Applicable piping kit CZ-4F5, 7, 10AN (V18CK, W18CK)
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 10.2. INDOOR UNIT 10.2.1. SELECT THE BEST LOCATION 10.2.3. TO DRILL A HOLE IN THE WALL (Refer to “Select the best location” AND INSTALL A SLEEVE OF section) PIPING 1. Insert the piping sleeve to the hole.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 3. For the embedded piping (This can be used for left rear piping & left bottom piping also.)
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 10.2.5. CONNECT THE CABLE TO THE INDOOR UNIT 1. The inside and outside connecting cable can be connected without removing the front grille. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 3 × 2.5 mm (V18CK, V24CK) or 5 ×...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 10.3. OUTDOOR UNIT HOW TO TAKE OUT FRONT GRILLE Please follow the steps below to take out front grille if 10.3.1. SELECT THE BEST LOCATION necessary such as when servicing. (Refer to “Select the best location”...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE CUTTING AND FLARING THE PIPING 1. Please cut using pipe cutter and then remove the burrs. 2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end down to avoid the metal powder entering the pipe.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 10.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT 1. Remove the control board cover from the unit by loosening the screw. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 3 × 2.5 mm (V18CK, V24CK) or 5 ×...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 10.3.6. PIPE INSULATION EVALUATION OF THE PERFORMANCE • • • • Operate the unit at cooling operation mode for fifteen 1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 11 Installation and Servicing Air Conditioner Using R410A 11.1. OUTLINE 11.1.1. About R410A Refrigerant 1. Converting air conditioners to R410A Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a destructive danger to the ozone layer in the earth’s upper stratosphere (20 to 40 km above the earth), measures have been...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE d. R410A refrigerating machine oil Conventionally, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 11.2.2. R410A Tools 1. Copper tube gauge for clearance adjustment (used when flaring with the conventional flaring tool (clutch type)) • • • • This gauge makes it easy to set the clearance for the copper tube to 1.0-1.5 mm from the clamp bar of the...
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 5. Charging hose • • • • The pressure resistance of the charging hose has been raised to match the higher pressure of R410A. The hose material has also been changed to suit HFC use, and the size of the fitting has been changed to match the manifold ports.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 8. Electronic scale for refrigerant charging • • • • Because of the high pressure and fast vaporizing speed of R410A, the refrigerant cannot be held in a liquid phase inside the charging cylinder when charging is...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 11.3. REFRIGERANT PIPING WORK 11.3.1. Piping Materials It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not use pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog the expansion valves or capillaries.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE b. Copper pipes Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily distinguished from other piping materials, to prevent mistaken use.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 11.4.2. Transferring (Using New Refrigerant Piping) 1. Removing the unit a. Collecting the refrigerant into the outdoor unit by pumping down The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the temperature of the room is low.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for at least one hour. 4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the vacuum pump.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 11.4.6. Brazing As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person. In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry nitrogen gas (N ) flow.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 12 Servicing Information Caution: • • • • Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 12.2. Cross Flow Fan Indoor and Fan Motor Removal Procedures 1. In order to remove the Cross Flow Fan and Indoor Fan Motor, Control Board need to be taken out by releasing all the connectors as indicated below.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 6. Remove the Bearing. (Fig. 9) 7. Remove the screws at the left of the Evaporator. (Fig. 9) Fig. 9 8. Push up the Evaporator and pull out the Cross Flow Fan from shaft. By then, Fan Motor can be taken out. (Fig. 10).
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE • • • • Remote Control Reset When the batteries are inserted for the first time, or the batteries are replaced, all the indications will blink and the remote control might not work. If this happen, remove the cover of the remote control and you will find a resetting terminal, and by shorting it with a minus screwdriver, it will return to normal.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 13 Troubleshooting Guide 13.1. Refrigeration cycle system In order to diagnose malfunctions, make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of a compressor and a fan.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 13.1.1. Relationship between the condition of the air conditioner and pressure and electric current Cooling Mode Heating Mode Condition of the air conditoner Low Pressure High Pressure Electric current Low Pressure High Pressure Electric current...
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 15 Exploded View Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE 17 Exploded View Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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CS-W18CKE CU-W18CKE / CS-W24CKE CU-W24CKE How to use electronic circuit diagram TIMER TABLE Test Mode Name Time (When test point Remarks Short-circuited) Real Timer 1 hr. 1 min. 10 min. 10 sec. 1 min. 1 sec. Time Delay Safety Control 2 min.