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Summary of Contents for Hydro-Force Olympus M100
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Page 2: Table Of Contents
Olympus M100 Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Electrical Supply • Water Supply & Chemicals •... -
Page 3: Introduction
M100; our goal is no less than your complete satisfaction. This manual will provide users with the knowledge required to operate the Olympus M100 safely, to understand how to properly operate and maintain the machine, and to ensure that the equipment operates at its maximum performance level. -
Page 4: Technical Specifications
Weight: 85 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Hydro-Force AP120 pump 100 psi – 1.30gpm Vacuum Motors: Two AMETEK Lamb 5.7” diameter – tangential discharge Two stage – Mounted in series Power Draw: 18.20 wide open / 11.20 full load... -
Page 5: Optional Equipment
Additional / Optional Equipment Wand Glide – Delrin AW529D Wand Glide – Teflon AW529T Auto Fill System with chemical draw: M012 Metering Tip Kit: PDE001 Auto Pump-out System: M016 Pump-out Hose: AH65 Hydro-Filter II Inline Filter: AC10 3.5” HyDry Upholstery Tool: AW50A 4.5”... - Page 6 Section Safety CAUTION! This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. • READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE M100. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experienced technicians.
- Page 7 • Solvent-based or water-based solutions containing solvents may damage the pump, hoses, and other components. Do not assume chemical compatibility. Contact your distributor or Hydro-Force if you have questions regarding the compatibility of your chemicals with the machine.
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Page 8: Section 2: Operation Procedures
SET UP AND OPERATION 1. Electrical Cord: One 25’ power cord is supplied with the Olympus M100. The amperage draw requires that the cord be plugged into a 20amp circuit. Plug the power cord into the outlet. and connect cord to the machine. -
Page 9: Water Supply & Chemicals
2A. Water Supply & Chemical Mixing– Manual Fill: • Pour up to 12 gallons of hot water into the solution tank at the front of the machine. The water temperature cannot exceed 130° ° ° ° F. • Measure and add the appropriate amount of the desired liquid chemical to the water in the solution tank. The amount of chemical will vary depending on the type of chemical used, the amount of water in the tank, and the material being cleaned;... - Page 10 Metering Tip Kit – PDE001 Metering Tip Kit (Hydro-Force Item# PDE001) contains 14 different colored metering tips, allowing dilution rates from 11:1 up to 427:1. Refer to the chart below to select the tip that meets the dilution rate for your chemical application.
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Page 11: Water Supply
Connect the other end of the hose to a water faucet, and then turn on the water. • Hot water can be used as long as the temperature does not exceed 140°F. • Faucet adapter kits (Hydro-Force item #AX21 & AX22) are available that allow connection to different types of faucets if needed. - Page 12 3. Connection of Solution Hose: Connect the high pressure solution hose to the solution outlet (female quick connect on the front of the machine). Connect the other end of the hose to the male quick connect on the cleaning tool. When you are ready to start cleaning, turn the solution pump switch to the ON position The Flojet solution pump, standard on the M100 is self priming and usually additional priming procedures are not required.
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Page 13: Pump-Out System
5. Optional Auto Pump-out System - Connection of Pump-out Hose: The pump-out hose is a 50’ section of 3/4” garden hose. • Remove the cap from the pump-out outlet fitting on the back of the machine. • Connect the pump-out hose to the outlet fitting. •... -
Page 14: Pressure Adjustments
6. Pressure Adjustment: The pressure of the M100 is not adjustable. The pump controls the pressure internally and has a pressure switch that shuts the pump off when the tool is not being sprayed and the pressure builds up past 120psi. The maximum pump pressure is 120psi, but the actual pressure attained is dependent on the amount of water flow at the tool. -
Page 15: Shutdown Procedures
Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. •... -
Page 16: Troubleshooting
Section Troubleshooting Troubleshooting – Olympus M100 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breaker or move cord to other outlet turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *... - Page 17 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breaker or move cord to other outlet. not working Faulty power cord Replace cord (AX32) Check wiring & test switches - Repair as needed * Faulty switches or internal wiring (NM5714) Optional Pump-out pump faulty Replace pump-out pump (NM5053)
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Page 18: Troubleshooting
Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve (NM5055) Optional Water hose restricted Un-kink, clean out or replace hose... -
Page 19: Solution Flow Path
M100 Flow Path shown with optional Auto-Fill System M012 Solution Flow Path Inlet Quick Float Valve Connect Solution Tank Outlet Quick Connect Chemical Jug Pump AP120 Denotes Denotes Water Denotes incoming water flow in pressure Chemical flow flow hose... -
Page 20: Wiring Diagrams
M100 Wiring Diagram - Standard Solution Vacuum #2 Vacuum #1 Pump FUSE VACUUM VACUUM 2-Stage 2-Stage SOLUTION PUMP WHITE TO COMMON GROUND FOR ALL COMPONENTS GREEN POWER CORD... -
Page 21: Wiring Diagram
M100 Wiring Diagram With Auto Pump-Out System Solution Waste Pump Vacuum #2 Vacuum #1 Pump FUSE VACUUM VACUUM 2-Stage 2-Stage SOLUTION PUMP BLACK WHITE TO COMMON GROUND FOR ALL COMPONENTS GREEN WASTE PUMP POWER CORD... - Page 22 OLYMPUS M100 STANDARD SWITCH PANEL: Vacuum #1 Solution Pump Switch When the switch is turned to the ON When the switch is turned to the ON position position power is supplied to the vacuum power is supplied to the solution pump motor.
- Page 23 OLYMPUS M100 WITH AUTO PUMP-OUT SWITCH PANEL: Solution Pump Switch When the switch is turned to the ON position Vacuum #1 power is supplied to the solution pump motor. When the switch is turned to the ON The pump will run until the pressure builds up in...
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Page 24: Maintenance
Section Maintenance Proper maintenance is required to keep the M100 operating properly, prevent downtime and to extend the life of your equipment. WARNING: Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords. - Page 25 CLEAN CHEMICAL FEED FILTER & FOOT VALVE: With optional Auto-Fill System Only The Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the optional Auto-Fill chemical feed system. Regularly examine the filter and clean as needed.
- Page 26 CLEAN THE HYDRO-FILTER II: (Optional Accessory) When used with the M100, build-up of debris in the filter screen of the optional Hydro-Filter II will reduce the vacuum air flow and may cause a significant decrease in water recovery. A torn filter screen will allow debris past the filter and into the recovery tank.
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Page 27: Pump
CLEAN WASTE PUMP-OUT PUMP: (With optional Auto Pump-Out System Only) Build-up of fine silt inside the Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •... -
Page 28: Solution Tank
FLUSH SOLUTION TANK AND PUMP: (continued from previous page) Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank CLEAN PUMP INLET FILTER A restricted Pump Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning. •... - Page 29 FLUSH CHEMICAL SYSTEM: (With optional Auto-Fill System Only) Chemical build-up in the chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse.) Place Chemical Feed Hose into •...
- Page 30 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
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Page 31: Freeze Protection
Storage Prep and Freeze Protection Procedures: Your Olympus M100 must be protected from freezing. Freezing can cause serious damage to the pump, pump-out, auto-fill float valve, and any other component containing water. If the M100 is transported or stored in freezing temperatures, the following procedures should be performed. - Page 32 Section Parts Replacement parts available for repair of your M100. M100 PUMP – AP120 PARTS ASSEMBLY Part Number Description Quantity PAQ01 Pressure Switch 120psi PAQ03 Kit Upper Housing Assembly with 120psi Pressure Switch PAQ04 Kit Valve Housing Assembly PAQ05 Kit Lower Housing Assembly...
- Page 33 Part Number Description 16-3 3’ Discharge Tubing OLYMPUS AUTO-FILL 25-78 Pipe Nipple 34-17 16” Chain with Connector FLOAT VALVE ASSEMBLY 34-22 Backflow Preventer (Optional) 35-12 Float Hanger Clip – NM5452 Snap Clip – NM5450 35-18 Float Assembly – PHY005-003 35-31 Magnet Housing 35-32 Magnet Holder...
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Page 44: Warranty
Section Limited Warranty Your Olympus M100 is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.
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