Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Hydro-Force Olympus M100
Summary of Contents for Hydro-Force Olympus M100
- Page 1 REVISED: 1-31-06...
-
Page 2: Table Of Contents
Olympus M100 Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction • Technical Specifications • Optional Equipment SECTION 1: Operational Safety • Electrical Safety • Mechanical Safety SECTION 2: Operation Procedures • Electrical Supply • Water Supply & Chemicals •... -
Page 3: Introduction
M100. We take a great deal of pride in the M100; our goal is no less than your complete satisfaction. This manual will provide users with the knowledge required to operate the... -
Page 4: Technical Specifications
Technical Specifications M100 High Performance Extractor Height: 38” Length: 28” Width: 19-1/2” Weight: 85 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Flojet D1635J7012 pump 100 psi – 2.00gpm Vacuum Motors: Two AMETEK Lamb 5.7” diameter – tangential discharge Two stage –... -
Page 5: Optional Equipment
Additional / Optional Equipment Auto Fill System with chemical draw: M012 Metering Tip Kit: PDE001 Auto Pump-out System: M016 Pump-out Hose: AH65 Hydro-Filter Inline Filter: AC11 Replacement Bags for Hydro-Filter: AC11A Hydro-Force Injection Sprayer – Low pressure: AS12 Hydro-Force Revolution Sprayer – Low pressure: AS12R 3.5”... - Page 6 • Plug unit into grounded outlets only. Do not remove ground prong from plug. Use of a Ground Fault Interrupting (GFI) device will reduce the risk of electrical shock. • Do not use the M100 outdoors, in standing water or on wet surfaces. • Do not store the M100 in wet conditions.
- Page 7 Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the M100 has been frozen, do not plug in or turn on machine until you are sure it has thawed completely.
-
Page 8: Section 2: Operation Procedures
SET UP AND OPERATION 1. Electrical Cord: One 25’ power cord is supplied with the Olympus M100. The amperage draw requires that the cord be plugged into a 20amp circuit. Plug the power cord into the outlet. and connect cord to the machine. -
Page 9: Water Supply & Chemicals
16-1/4oz of chemical to each gallon of water.) • The standard tip used with the M100 is the turquoise tip with a dilution rate of 256:1. This means that for each gallon of water flowing into the machine, 1/2 ounce of chemical will be added. -
Page 10: Chemical Metering Tips
How to Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1... -
Page 11: Water Supply
Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. •... - Page 12 4. Connection of Vacuum Hoses: A 1-1/2” x 25’ Vacuum Hose is included with the M100. The 2” cuff on the 25’ vacuum hose is connected to the Vacuum Barb on the front of the machine. The other end with the 1-1/2” cuff is connected to the cleaning tool.
-
Page 13: Pump-Out System
5. Optional Auto Pump-out System - Connection of Pump-out Hose: The pump-out hose is a 50’ section of 3/4” garden hose. • Remove the cap from the pump-out outlet fitting on the back of the machine. • Connect the pump-out hose to the outlet fitting. •... -
Page 14: Pressure Adjustments
100psi, but the actual pressure attained is dependent on the amount of water flow at the tool. The wand jets included with the M100 carpet wand were selected to deliver the optimum balance between flow and pressure from the Flojet pump. -
Page 15: Shutdown Procedures
Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. •... -
Page 16: Troubleshooting
Section Troubleshooting Troubleshooting – Olympus M100 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breaker or move cord to other outlet turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *... - Page 17 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breaker or move cord to other outlet. not working Faulty power cord Replace cord (AX32) Check wiring & test switches - Repair as needed * Faulty switches or internal wiring (NM5008) Optional Pump-out pump faulty Replace pump-out pump (NM5053)
- Page 18 Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve (NM5055) Optional Water hose restricted Un-kink, clean out or replace hose...
-
Page 19: Solution Flow Path
M100 Flow Path shown with optional Solution Flow Path Auto-Fill System M012 Inlet Quick Float Valve Connect Solution Tank Outlet Quick Connect Chemical Jug Pump AP25 Denotes Denotes Water Denotes incoming water flow in pressure Chemical flow flow hose... -
Page 20: Wiring Diagrams
M100 Wiring Diagram - Standard Solution Vacuum #2 Vacuum #1 Pump VACUUM VACUUM 2-Stage 2-Stage SOLUTION PUMP WHITE TO COMMON GROUND FOR ALL COMPONENTS GREEN POWER CORD... -
Page 21: Wiring Diagram
M100 Wiring Diagram With Auto Pump-Out System Solution Waste Pump Vacuum #2 Vacuum #1 Pump VACUUM VACUUM 2-Stage 2-Stage SOLUTION PUMP BLACK WHITE TO COMMON GROUND FOR ALL COMPONENTS GREEN WASTE PUMP POWER CORD... - Page 22 OLYMPUS M100 STANDARD SWITCH PANEL: Vacuum #1 Solution Pump Switch When the switch is turned to the ON When the switch is turned to the ON position position power is supplied to the vacuum power is supplied to the solution pump motor.
- Page 23 OLYMPUS M100 WITH AUTO PUMP-OUT SWITCH PANEL: Solution Pump Switch When the switch is turned to the ON position Vacuum #1 power is supplied to the solution pump motor. When the switch is turned to the ON The pump will run until the pressure builds up in...
-
Page 24: Maintenance
Section Maintenance Proper maintenance is required to keep the M100 operating properly, prevent downtime and to extend the life of your equipment. WARNING: Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords. - Page 25 Inside the recovery tank, on top of the stand pipe, is the Vacuum Shutoff Assembly. It functions to prevent debris and water from being sucked into the vacuum motors. Operating the M100 without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty.
- Page 26 A torn filter bag will allow debris past the filter and into the recovery tank. This debris can clog the Waste Pump and the Vacuum Shutoff Assembly. The Hydro-Filter must be examined and cleaned regularly to keep the M100 functioning properly: • Push the latch lever and open the Hydro-Filter lid.
-
Page 27: Pump
CLEAN WASTE PUMP-OUT PUMP: (With optional Auto Pump-Out System Only) Build-up of fine silt inside the Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. •... -
Page 28: Solution Tank
FLUSH SOLUTION TANK AND PUMP: (continued from previous page) Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank CLEAN PUMP INLET FILTER A restricted Pump Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning. •... - Page 29 FLUSH CHEMICAL SYSTEM: (With optional Auto-Fill System Only) Chemical build-up in the chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse.) Place Chemical Feed Hose into •...
- Page 30 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally the drain valve will require cleaning or replacement.
- Page 31 Then turn the solution pump off. 5. Connect any cleaning tools that will be stored with the M100. Turn the solution pump switch to the ON position. Direct tool spray back into the solution tank or into a bucket. Turn the solution pump off and repeat for all tools to be protected.
- Page 32 Section Parts Replacement parts available for repair of your M100. M100 PUMP – AP25 PARTS ASSEMBLY SCREWS PUMP HOUSING 20131-001 DEMAND SWITCH 100PSI PF02090-120 CHECK VALVE ASSEMBLY WITH O-RING PF20914-002A DIAPHRAGM / CAM BEARING ASSEMBLY PF21006-033A MOTOR (WITHOUT BASEPLATE) 02029-104A...
- Page 33 OLYMPUS AUTO-FILL Part Number Description 16-3 3’ Discharge Tubing FLOAT VALVE ASSEMBLY 25-78 Pipe Nipple (Optional) 34-17 16” Chain with Connector 34-22 Backflow Preventer 35-12 Float Hanger Clip – PDE35-12 35-18 Float Assembly – PHY005-003 35-31 Magnet Housing 35-32 Magnet Holder...
-
Page 44: Warranty
Section Limited Warranty Your Olympus M100 is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or Hydro-Force for assistance.
Need help?
Do you have a question about the Olympus M100 and is the answer not in the manual?
Questions and answers