Jaspi econature40 Installation And Operation Manual

High efficiency solid fuel boiler
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HIGH EFFICIENCY SOLID FUEL BOILER
INSTALLATION AND OPERATION MANUAL
WWW.JASPI.UK
JASPI – HEATING PROFESSIONAL

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Summary of Contents for Jaspi econature40

  • Page 1 HIGH EFFICIENCY SOLID FUEL BOILER INSTALLATION AND OPERATION MANUAL WWW.JASPI.UK JASPI – HEATING PROFESSIONAL...
  • Page 2: Table Of Contents

    Contents Contents ...............................2 Environmental instructions ........................3 Packing.............................3 Removal from Service ........................3 Operating Principle ..........................3 Firewood Burning Phases ........................3 Technical Data .............................4 Parts..............................5 Installation............................6 Boiler Room.............................6 Stack..............................6 Piping Installation ..........................6 Electric Wiring..........................6 Electrical Diagram ...........................7 Heat Connection Diagram........................7 Boiler Operation and Maintenance ......................8 Fuel ..............................8 Start-up..............................8 Control Panel............................9...
  • Page 3: Environmental Instructions

    Environmental instructions Packing Packing is made of 100 % waste materials. Dispose of packing in accordance with local waste disposal requirements. Removal from Service The boiler should be delivered to a waste dis- posal point for electric and electronic compo- nents.
  • Page 4: Technical Data

    Technical Data Power: 40 -45kW Proof-test pressure: 4.0 bar Weight: 450 kg Power consumption: 0.12 kW Volume: 120 l Voltage: 230 V Max. temperature: 110 ºC Frequency: 50 Hz Min. temperature: 0 ºC Body protection: IP 2X Max. pressure: 3.0 bar Furnace dimensions: height 600 mm, width Standard pressure: 1.5 bar 350 mm, and depth 550 mm...
  • Page 5: Parts

    Parts 1. Flue gas extractor fan 13. Sensor panel 2. 90º flue swiveling joint 14. Flame monitor glass 3. Filling port 15. Upper primary air adjusting damper 4. Maintenance hatch 16. Lower primary air adjusting damper 5. Cleanout 17. Secondary air adjusting damper 6.
  • Page 6: Installation

    Installation When installing follow the requirements be- It is recommended to fit the boiler with a flue low. gas sensor. The boiler should be installed upright on a safe level support/surface. There are four ad- justable legs supplied with the boiler. Boiler Room Leave free space of at least 1000 m in front of Combustion air required for the boiler is sup-...
  • Page 7: Electrical Diagram

    Electrical Diagram Power Charging 10 A pump 3·1.5 mm Service Lamp switch Pump Smoke exhauster thermostat thermostat 90 ºC 60-90 ºC Limiter 98 ºC Lamp Flue gas thermostat 0- Extractor fan 150 ºC Heat Connection Diagram 1. Membrane expansion tank 6.
  • Page 8: Boiler Operation And Maintenance

    Boiler Operation and Maintenance Fuel Use dry firewood for burning. Using wet fi- ECONATURE-40 is mainly designed for rewood will absorb energy during evaporation birch firewood which has a length of 50 cm, a and remove most of it through the stack as diameter of 12 cm, and a weight of 1.5 to 1.9 unburnt flue gases, thus uselessly loosing part of energy and resulting in soot formation in...
  • Page 9: Control Panel

    Control Panel 1. Pressure gauge. Measures pressure in the the instrumentation is improperly used or boiler. until it fails. Acknowledgement is pro- 2. Thermometer. Measures water tempera- vided by opening the protective cap and ture in the boiler. pressing the limiter. Note that the boiler 3.
  • Page 10: Firewood Burning

    Firewood burning • Position the power switch (6) to ON. stops when there is a small amount of • Put about eight 50 cm long pieces of coals left in the boiler. • Put new blocks onto the remaining coals. wood evenly onto the fire bar, altogether weighing about 6 kg, and insert paper or One firewood charge will burn about 2.5...
  • Page 11: Combustion Air Control

    Combustion Air Control For clean boiler convection surfaces, the flue boiler power grows in correlation with the gas temperature should be approximately 170 flame length. ºC. Raising temperature by increasing power Secondary air can be adjusted when the boiler will reduce the boiler efficiency. Too low water temperature has been unchanged for 45 power should not be used either as this will minutes after the beginning of combustion.
  • Page 12: Maintenance

    ECONDARY AIR ADJUSTMENT LAME AUSE DJUSTMENT Red flame with black swirling. Secondary air is not enough for Add secondary air. burning. The stack discharges black or dark smoke. Yellow white flame. Good air distribution. The No need to adjust burning. stack discharges light grey smoke.
  • Page 13: Cleaning

    Cleaning Keeping a daily watch on the burning process 2. Remove turbulators from the convection in the boiler and making necessary adjust- ducts. ments make the cleaning process a problem 3. Clean the convection ducts with a metal free and infrequent job. Good burning forms a brush.
  • Page 14: The Flue Gas Temperature Is Too Low

    The flue gas temperature is too low • Ensure that the primary and secondary air • Shorten the turbulators if necessary by ratio and volume are correct. removing the lower plate from each ele- • Ensure that the firewood is dry. ment in order to increase the flue gas tem- perature.
  • Page 15: Installation Record

    Installation record Boiler serial number / year Boiler type Installer / company Date Wiring installer / company Date System tuning / training Installer / company Date Factory Date setting Flue gas temperature 170 ºC Reduced flue pressure Pump speed Pump speed Upper primary air Lower primary air Secondary air...
  • Page 16: Ey Assurance Certificate

    EY Assurance Certificate certifies that its solid-fuel heating boiler complies with the pressure vessels requirements according to the Ministry of Finance and Industry's Decision 938/1999 and Directive 97/23/EY Modules B1 Quality audit agency Declared agency 0424 Inspecta EY inspection certificate for the development of RS 419-07 Testing has been conducted to EN 303-5, test agency SP Sveriges Tekniska Forskningsinstitut, declared agency 1002 Inspection report P7 00360-02...

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Econature 40

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