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Summary of Contents for Jaspi Econature40
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Page 1: Solid Fuel Boiler
07.2011 SOLID FUEL BOILER INSTALLATION AND OPERATION MANUAL www.kaukora.fi JÄSPI – HEATING PROFESSIONAL... -
Page 2: Table Of Contents
Contents Contents ............................... 2 Environmental instructions ........................3 Packing ............................. 3 Removal from Service ........................3 Operating Principle ..........................3 Firewood Burning Phases ........................ 3 Technical Data ............................. 4 Parts ..............................5 Installation ............................6 Boiler Room ............................. 6 Stack ..............................7 Piping Installation .......................... -
Page 3: Environmental Instructions
Environmental instructions Packing Packing is made of 100 % waste materials. Dispose of packing in accordance with local waste disposal requirements. Removal from Service The boiler should be delivered to a waste dis- posal point for electric and electronic compo- nents. -
Page 4: Technical Data
Technical Data Power: 40 kW Proof-test pressure: 4.0 bar Weight: 450 kg Power consumption: 0.12 kW Volume: 120 l Voltage: 230 V Max. temperature: 110 ºC Frequency: 50 Hz Min. temperature: 0 ºC Body protection: IP 2X Max. pressure: 3.0 bar Furnace dimensions: height 600 mm, width Standard pressure: 1.5 bar 350 mm, and depth 550 mm... -
Page 5: Parts
Parts 1. Flue gas extractor fan 13. Sensor panel 2. 90º flue swiveling joint 14. Flame monitor glass 3. Filling port 15. Upper primary air adjusting damper 4. Maintenance hatch 16. Lower primary air adjusting damper 5. Cleanout 17. Secondary air adjusting damper 6. -
Page 6: Installation
Installation When installing follow the requirements be- low. The boiler should be installed upright on a safe level support/surface. There are four ad- To the left, justable legs supplied with the boiler. rotation direction counter- It is recommended to fit the boiler with a flue clockwise. -
Page 7: Stack
Stack The stack should be round, Ø 150 mm, whole The stack should be high enough to prevent brick lined. flue gases from polluting environment nearby. The minimum required boiler draft is 10 Pa. Piping Installation The boiler is always connected to a 1800- at least two safety relief valves are recom- 3000 liter energy accumulator. -
Page 8: Heat Connection Diagram
Heat Connection Diagram 1. Membrane expansion tank 6. OVALI-1800 energy accumulator 2. 1.5 bar safety relief valve 2 ea. 7. JÄSPI tubular electric heater max. 5 ea. 3. ECONATURE–40 boiler 8. Heating loop pump 4. Hot water mixing valve block 9. -
Page 9: Start-Up
Start-up Check that: Use a small amount of firewood for the first • The flue is open and there is no installa- burning to avoid bar splitting by boiling water that could soak in the ceramic fire bar. tion or other waste at its base. •... -
Page 10: Firewood Burning
Firewood burning • Position the power switch (6) to ON. stops when there is a small amount of • Put about eight 50 cm long pieces of coals left in the boiler. • Put new blocks onto the remaining coals. wood evenly onto the fire bar, altogether weighing about 6 kg, and insert paper or One firewood charge will burn about 2.5... -
Page 11: Combustion Air Control
Combustion Air Control For clean boiler convection surfaces, the flue boiler power grows in correlation with the gas temperature should be approximately 170 flame length. ºC. Raising temperature by increasing power Secondary air can be adjusted when the boiler will reduce the boiler efficiency. Too low water temperature has been unchanged for 45 power should not be used either as this will minutes after the beginning of combustion. -
Page 12: Maintenance
ECONDARY AIR ADJUSTMENT LAME AUSE DJUSTMENT Red flame with black swirling. Secondary air is not enough for Add secondary air. burning. The stack discharges black or dark smoke. Yellow white flame. Good air distribution. The No need to adjust burning. stack discharges light grey smoke. -
Page 13: Cleaning
Cleaning Keeping a daily watch on the burning process 2. Remove turbulators from the convection in the boiler and making necessary adjust- ducts. ments make the cleaning process a problem 3. Clean the convection ducts with a metal free and infrequent job. Good burning forms a brush. -
Page 14: The Flue Gas Temperature Is Too Low
The flue gas temperature is too low • Ensure that the primary and secondary air • Shorten the turbulators if necessary by ratio and volume are correct. removing the lower plate from each ele- • Ensure that the firewood is dry. ment in order to increase the flue gas tem- perature. -
Page 15: Installation Record
Installation record Boiler serial number / year Boiler type Installer / company Date Wiring installer / company Date System tuning / training Installer / company Date Factory Date setting Flue gas temperature 170 ºC Reduced flue pressure Pump speed Pump speed Upper primary air Lower primary air Secondary air... -
Page 16: Ey Assurance Certificate
EY Assurance Certificate www.kaukora.fi certifies that its solid-fuel heating boiler complies with the pressure vessels requirements according to the Ministry of Finance and Industry's Decision 938/1999 and Directive 97/23/EY Modules B1 Quality audit agency Declared agency 0424 Inspecta EY inspection certificate for the development of RS 419-07 Testing has been conducted to EN 303-5, test agency SP Sveriges Tekniska Forskningsinstitut, declared agency 1002 Inspection report P7 00360-02...
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