Table of Contents
Advertisement
Quick Links
Service
22, 24, & 26 Cu. Ft.
Side by Side Refrigerators
This manual is to be used by qualified appliance technicians only.
Amana does not assume any responsibility for property damage or
personal injury for improper service procedures done by an
This Base Manual covers 22, 24, and
26 Cu. Ft. Side by Side Refrigerators.
Refer to individual Technical Sheet
for specific information on models.
November 2001
RS1300005
Revision 0
Advertisement
Chapters
Table of Contents
Troubleshooting
Related Manuals for Amana 24 Cu. Ft.
Summary of Contents for Amana 24 Cu. Ft.
- Page 1 22, 24, & 26 Cu. Ft. Side by Side Refrigerators This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an RS1300005...
-
Page 2: Important Information
(such as exposure to electrical shock) may result. CAUTION Amana will not be responsible for any injury or property damage from improper service procedures. If performing service on your own product, assume responsibility for any personal injury or property damage which may result. -
Page 3: Table Of Contents
Table of Contents Important Information ..........2 System Diagnosis ............ 27 Product Design............4 Disassembly Procedures Component Testing ............ 5 Refrigerator Compartment ........30 Service Procedures ..........10 Upper Light Socket & Lens ......... 30 Service Equipment ..........10 Freezer Cold Control.......... 30 Drier Replacement ........... -
Page 4: Product Design
Product Design WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Refrigeration System Defrost Timer System (some models) Compressor forces high temperature vapor into fan... -
Page 5: Component Testing
Component Testing WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Component Description Test Procedures... - Page 6 Component Testing WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Component Description Test Procedures...
- Page 7 Component Testing WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Component Description Test Procedures...
- Page 8 NOTE: Drier used in R12 sealed system is not interchangeable with drier used in R134a sealed system. Always replace drier in R134a Desiccant (20) 8 x 12 4AXH - 7 M>S> - system with Amana part number B2150504. Grams Before opening refrigeration system, recover HFC134a refrigerant for safe disposal.
- Page 9 Component Testing WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Description Test Procedures Water valve...
-
Page 10: Service Procedures
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a 10,000 ohm resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Service Equipment Drier Replacement Listed below is equipment needed for proper servicing... -
Page 11: Refrigerant Precautions
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a 10,000 ohm resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Refrigerant Precautions To AC supply WARNING... -
Page 12: Dehydrating Sealed Refrigeration System
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a 10,000 ohm resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Dehydrating Sealed Refrigeration System Testing Systems Containing No Refrigerant Charge 1. -
Page 13: Restrictions
Total restriction on the discharge side of compressor, NOTE: Do not use captured or recycled refrigerant in when restriction is between compressor and first half Amana units. Captured or recycled refrigerant of condenser, results in higher than normal head voids any Amana and/or compressor pressure and wattage while low side is being pumped manufacturer's warranty. -
Page 14: Evacuation And Charging
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a 10,000 ohm resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Evacuation and Charging High Side Gauge Low Side Gauge... -
Page 15: Charging
Refrigerant Charge NOTE: Do not use captured or recycled refrigerant in Refrigerant charge in all capillary tube systems is Amana units. Captured or recycled refrigerant critical and exact amount is required for proper voids any warranty. performance. Factory charges are shown on serial plate. -
Page 16: Hfc134A Service Information
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a 10,000 ohm resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. HFC134a Service Information CAUTION HFC134a is alternative refrigerant for CFC12. -
Page 17: Replacement Service Compressor
Service Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a 10,000 ohm resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Replacement Service Compressor Brazing HFC134a service compressors will be charged with... -
Page 18: Refrigerant Flow 22, 24, 26 Cu. Ft
Refrigerant Flow SUCTION LINE CAPILLARY TUBE EVAPORATOR OUTLET FLANGE LOOP EVAPORATOR PROCESS TUBE COMPRESSOR EVAPORATOR PROCESS TUBE INLET HIGH SIDE DRIER CONDENSER COMPRESSOR DISCHARGE LINE 22, 24, 26 cu. ft. Side by Side Refrigerant Flow Diagram RS1300005 Rev. 0... -
Page 19: Cabinet Air Flow 24, 26 Cu. Ft
Cabinet Air Flow SIDE BY SIDE AIRFLOW DIAGRAM REFRIGERATOR AIR SUPPLY TUNNEL FREEZER BACK TO FRESH FOOD (AIR BAFFLE) COMPARTMENT CONTROLS EVAPORATOR FAN ASSEMBLY AIR SUPPLY (IN FOAM) LARGE BEVERAGE CHILLER AIR SUPPLY (SOME MODELS) EVAPORATOR SMALL BEVERAGE CHILLER REFRIGERATOR AIR AIR SUPPLY RETURN TUNNEL (SOME MODELS) -
Page 20: Cabinet Air Flow 22 Cu. Ft
Cabinet Air Flow REFRIGERATOR AIR COMPARTMENT CONTROLS SUPPLY TUNNEL FREEZER BACK TO FRESH FOOD (AIR BAFFLE) EVAPORATOR FAN ASSEMBLY AIR SUPPLY (IN FOAM) LARGE BEVERAGE CHILLER AIR SUPPLY (SOME MODELS) EVAPORATOR REFRIGERATOR AIR SMALL BEVERAGE CHILLER RETURN TUNNEL AIR SUPPLY (SOME MODELS) COMPRESSOR CONDENSER FAN... -
Page 21: Ice And Water Dispenser Diagram
Ice and Water Dispenser Diagram SIDE BY SIDE ICE WATER & DISPENSER WITH FILTER ICE FILL TUBE ICEMAKER WATER FILTER OUTLET W ATER WATER & FILTER DISPENSER INLET W ATER TANK 5/16" X 5/16" DETAIL TUBE UNION 22, 24, 26 cu. ft. Model Side by Side Ice and Water Flow Diagram RS1300005 Rev. -
Page 22: Water Valves Diagram
Water Valves Diagram INCOM ING W ATER LINE CONNECTION 1/4" PRIMARY CO PPER TUBE SOLENOID COM PRESSION FITTING VALVE BLUE COIL WATER BROWN COIL ICEMAKER PRIMARY VALVE OUTLET TO FILTER BLUE STRIPE SEC ONDARY VALVE SECONDA RY INLET SOLENOID VALVE FROM FILTER BLUE COIL WATER YELLOW STRIPE... -
Page 23: Typical External Sweat Pattern
Typical External Sweat Pattern Classification of condensation: Conditions after 4 hour laboratory test: 1 = Haze or Fog 2 = Beading Ambient: 90°F, 84% relative humidity 3 = Beads or Small Drops Refrigerator compartment at 40°F Freezer compartment at 0°F 4 = Drops Running Together ICE CHUTE DOOR... -
Page 24: Troubleshooting Chart
Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Troubleshooting chart on following pages contains symptoms that may be seen in malfunctioning units. - Page 25 Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Symptom Possible Causes Corrective Action...
- Page 26 Troubleshooting Chart WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Symptom Possible Causes Corrective Action...
-
Page 27: System Diagnosis
System Diagnosis SUCTION HEAD T1 INLET T2 OUTLET T3 SUCTION WATTAGE PRESSURE PRESSURE TEMPERATURE TEMPERATURE TEMPERATURE VARIATION CONDITION VARIATION VARIATION VARIATION VARIATION VARIATION FROM FROM FROM FROM NORMAL FROM NORMAL FROM NORMAL NORMAL NORMAL NORMAL Refrigerant Increase Increase Warmer Warmer Colder Increase Overcharge... - Page 28 System Diagnosis the high side (condenser) of the system. To diagnose for a restriction versus a refrigerant • Only partial frosting of evaporator instead of even shortage, discharge the system, replace the drier-filter, frosting of entire coil. evacuate and recharge with the specified refrigerant charge.
- Page 29 System Diagnosis Symptoms of Low or High Ambient Temperature Installation Lower ambient air temperature reduces the condensing temperature and therefore reduces the temperature of the liquid entering the evaporator. The increase in refrigeration effect due to operation in a lower ambient results in a decrease in power consumption and run time.
-
Page 30: Disassembly Procedures
Disassembly Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Refrigerator Compartment Freezer Cold Control 1. -
Page 31: Damper Control
Disassembly Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Damper Control 9. -
Page 32: Auger Motor Capacitor
Disassembly Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. Auger Motor Capacitor NOTE: Reclaim refrigerant per instructions in “Service 1. -
Page 33: Ice Maker Removal
Disassembly Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. 4. -
Page 34: Overload/Relay
Disassembly Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. leveling roller. -
Page 35: Dispenser Ice Chute Door
Disassembly Procedures WARNING To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test procedures require power to be connected. Discharge capacitor through a resistor before attempting to service. Ensure all ground wires are connected before certifying unit as repaired and/or operational. 4. -
Page 36: Ice 'N Water Systems
Ice ‘N Water Systems Troubleshooting of 5 button electronic Ice ‘N Water dispenser Dispenser Operation Select mode by pushing the button on the dispenser panel. A green indicator light WATER CRUSHED CUBED above the button indicates the current selection. Selection mode cannot be changed from CRUSHED CUBED from... - Page 37 Ice ‘N Water Systems Table A: Harness 10-pin Connector Configuration Color Signal Ice Door Chute Solenoid Dispenser Light Crushed Cubed Line Out Main Actuator Water Valve Line In Neutral Note: All voltage measurements are referenced to line neutral or pin 10 (WH wire) of 10-pin connector. Symptom Possible Cause Test Procedure...
- Page 38 Ice ‘N Water Systems Symptom Possible Test Procedure Repair Cause Cubed LED is illuminated Failed Main Disconnect power. Remove both leads from the Replace switch. but does not dispense dispenser switch and measure resistance across switch terminals. Resistance should read less than 1 Ω in cubed ice when Main switch (failed this position and higher than 10 M Ω...
- Page 39 10.0 New filter installed Amana specifies a minimum supply pressure of 35 psig for water filter units. Minimum pressure requirement ensures that water valves close and sufficient water volume is available to fill icemaker. Proper fill is 140 cc. of water in 7.5 seconds. Failure of water valves to close because of low pressure will result in fill-tube freeze-up or dripping at cavity.
- Page 40 Ice ‘N Water Systems Troubleshooting of Amana Messenger Ice ‘N Water dispenser JAN. 1 5:25 PM MESSAGE MENU Hidden Key Pad CUBED WATER CRUSHED FILTERED LIGHT WATER SENSOR Power Board: This PCB is attached to the freezer door cavity. A wire harness from the door hinge runs through the door and terminates in the cavity.
- Page 41 Ice ‘N Water Systems Freezer Door Harness connection to the power board: Power Color Signal and State Definition Board Graphic Marking LINE NEUTRAL INPUT (TOP PIN OF 0 VAC CONSTANT LARGE CONNECTOR) NO CONNECTION RD/WH FRESH FOOD DOOR INPUT DOOR OPEN DOOR CLOSED 0 VAC 115 VAC...
- Page 42 Ice ‘N Water Systems Symptom Possible Cause Test Procedure Repair Dead Open circuit in the Unplug the refrigerator. If the correct voltage is not measured, Control: L1 RED wire in the then locate source of the open on L1 or Remove the large 10-pin connector from the power freezer door the ground wire/connection to the wall...
- Page 43 Ice ‘N Water Systems Symptom Possible Cause Test Procedure Repair Ice never Failed ice chute Listen for auger motor operation while the switch is If line voltage is present, then dispenses. solenoid pressed. If the auger motor is operating, then check repair/replace the wiring to the solenoid.
- Page 44 Ice ‘N Water Systems Symptom Possible Cause Test Procedure Repair Dispenser light never The bulb is not Check to see if the bulb is tight in the socket. Screw the bulb in tight. turns on. screwed in tight in the socket. The bulb filament Check the bulb for conti nuity.
- Page 45 Ice ‘N Water Systems Troubleshooting of 3 button electronic Ice ‘N Water dispenser Dispenser Operation Select mode by pushing the button on the dispenser panel. A green WATER CRUSHED CUBED indicator light above the button indicates the current selection. Dispenser Light Light activates at full power when dispensing ice or water.
- Page 46 Ice ‘N Water Systems Symptom Possible Test Procedure Repair Cause No LED lit Switch failure in With unit powered, open freezer door. Press Replace switch. freezer door. freezer door switch in. If freezer light does not turn off, switch is defective. Incorrect Verify wire color on 9-pin connector.
- Page 47 Ice ‘N Water Systems Symptom Possible Test Procedure Repair Cause Crushed ice Failed Disconnect power. Remove both leads from the Replace switch starts to dispense dispenser switch and measure resistance across switch terminals. Resistance should read less than 1 Ω as soon as switch (failed in this position and higher than 10 M Ω...
- Page 48 Appendix A RS1300005 Rev. 0...
-
Page 49: Owner's Manual
As an Energy Star Partner, ® 2800 - 220th Trail Amana has determined that this ® Amana, Iowa 52204 product* meets the Energy Star ® Ph# 1(800)843-0304 guidelines for energy efficiency. 1(319)622-5511 outside U.S.A. Internet: http:// www.amana.com RS1300005 Rev. 0... -
Page 50: Before Calling Service
Amana offers long-term service call the Consumer Affairs Department. protection for this new refrigerator. Warranty service must be performed by an authorized servicer. Amana also Asure™ Extended Service Plan is recommends contacting an authorized servicer if service is required after warranty specially designed to supplement expires. -
Page 51: Important Safety Information
Important Safety Information Recognize Safety Symbols, Words, Labels What You Need to Know about Safety Instructions DANGER Warning and Important Safety DANGER—Immediate hazards which WILL result in severe personal injury or Instructions appearing in this manual death. are not meant to cover all possible conditions and situations that may WARNING occur. -
Page 52: Installing Your Refrigerator
Installing Your Refrigerator These instructions were provided to aid you in the installation of your unit. Amana cannot be responsible for improper installation. How to Transport Your Unit How do I measure an opening to insure proper fit? Follow these tips when moving the unit to final location: •... -
Page 53: How To Install And Remove Handles
Installing Your Refrigerator How to Remove the Doors and Hinges continued Detatch main wire connector harness. Remove top hinges along (dispensing models only) with doors. • Use a flat blade screwdriver or fingernail to press junction point between two connectors to release. -
Page 54: How To Install The Handles
Installing Your Refrigerator How to Install the Handles continued Stainless Steel Models Insert " hex nut driver Loosen lower door clip on into predrilled hole at base refrigerator door with " of handle and tighten screw. hex nut driver. Insert screw plug into Locate predrilled hole at predrilled hole, as base of handle, and fit... -
Page 55: How To Level Your Refrigerator
Installing Your Refrigerator How to Connect the Water Supply continued Turn on water supply and Confirm secure attachment by pulling on correct any leaks. tubing. • Create service loop with remaining tubing and attach to unit with "P" clamp as illustrated. Avoid kinks. How to Level Your Refrigerator CAUTION •... -
Page 56: About Your Filtration System
What if I choose not to use the water ® Amana Replacement Water Filter cartridge model WF 50 filtration system? is available through Amana ® dealers and servicers. You may ® also order through Amana Consumer Affairs by using the Dispenser feature may be used without water filter cartridge. -
Page 57: Fresh Food Features
Fresh Food Features What if These Features This book is intended to show the variety of features that are available in the product line. If your refrigerator does not have all the options that are shown, many of these are Different from Mine? options may be purchased by contacting the Consumer Affairs Department. -
Page 58: Door Storage
Fresh Food Features Door Storage Beverage Chiller™/ Dairy Center (some models) Mini-Chiller™ The dairy center provides convenient storage for items such as butter, yogurt, cheese, etc. The Temperature-Controlled Beverage Chiller™ and This compartment is an adjustable feature Temperature-Controlled Mini Beverage Chiller™ keep located in the door. -
Page 59: Drawers
Fresh Food Features Drawers Snack Drawer (some models) Beverage Organizer™ (some models) This drawer can be used for storage of food items or extra produce. Some models may have The Beverage Organizer™ slides out from underneath climate controls to keep food fresh longer. the Spillsaver™... -
Page 60: Freezer Features
Freezer Features This book is intended to show the variety of features that are available in the product What if These Features line. If your refrigerator does not have all the options that are shown, many of these are Different from Mine? options may be purchased by contacting the Consumer Affairs Department. -
Page 61: Shelves
Freezer Features Shelves Fixed Freezer Shelf Stor-Mor System ® To remove and install shelves: Baskets slide out for easy access of items in back. • Remove shelf from wall Shelves can be removed to meet individual storage mounting clips and pull out needs. -
Page 62: Dispenser Features
Dispenser Features Primary Features Dispenser Light not shown A light activates within the dispenser area at full power when dispensing ice or water. Front Fill Button (some models) The Front Fill button works independently of the dispenser controls, providing an up-front alternative to the dispenser pad for dispensing water. -
Page 63: Control Features
Dispenser Features Control Features NOTE: These directions pertain to 5-button and 3-button controls only. If your unit has LCD controls, please refer to the information booklet located in your literature packet. Ice Dispenser Operation To dispense ice: • Select Cubed or Crushed ice mode by pushing button on dispenser control panel. A green indicator light above button shows mode selection. -
Page 64: Hints And Care
Amana recommend for my stainless steel product? WARNING Amana has a cleaner available for purchase (Part # 31960801) through our To avoid electrical shock which can cause severe personal injury or death, Consumer Affairs division. disconnect power to refrigerator before cleaning. After cleaning, connect power. -
Page 65: How To Remove And Replace Light Bulbs
Hints and Care How to Remove and Replace Light Bulbs How to Get the WARNING Most Out of Your Energy To avoid electrical shock which can cause severe personal injury or death, disconnect power to refrigerator before replacing light bulb. After replacing light Dollar bulb, connect power. -
Page 66: Trouble Shooting
Trouble Shooting Today’s refrigerators have new features and are more energy efficient. Foam insulation is very energy efficient and has excellent insulating capabilities, however, foam insulation is not as sound absorbent. As a result, certain sounds may be NOISE unfamiliar. In time, these sounds will become familiar. Please refer to this information before calling service. TOPIC POSSIBLE CAUSE SOLUTION... - Page 67 Trouble Shooting OPERATION TOPIC POSSIBLE CAUSE SOLUTION Food temperature Door is not closing properly. Refrigerator is not level. See Installation Instructions for details appears too warm on how to level your unit. Check gaskets for proper seal. Clean, if necessary, according to cleaning instructions in owner’s manual.
- Page 68 Trouble Shooting OPERATION (continued) TOPIC POSSIBLE CAUSE SOLUTION Refrigerator runs too Controls need to be adjusted. See the controls section in your owner’s manual for assistance frequently (continued) in how to adjust your controls. Door is not closing properly Refrigerator is not level. See Installation Instructions for details on how to level your unit Check for internal obstructions that are keeping door from closing properly (i.e.
- Page 69 Ice maker is not producing Instructions. Self-piercing and ” saddle valves cause low ice (some models-continued) water pressure and may clog the line over time. Amana is not responsible for property damage due to improper installation or water connection. Unit is leaking water Plastic tubing was used to complete water Amana recommends using copper tubing for installation.
-
Page 70: Water Filter Data
The Amana ® Clean ’n Clear™ retractable water filtration system uses a WF50 replacement cartridge (see Amana ® contact information at the front of your manual to order). Timely replacement of filter cartridge is essential for performance satisfaction from this filtration system. -
Page 71: Warranty
Amana Refrigerator Warranty First Year Amana will replace, free of charge, any part which is defective due to workmanship or materials. Second through Fifth Year Amana will replace free of charge, any sealed system component (compressor, condenser, evaporator, drier and interconnecting tubing) and repair any food compartment liner (exclusive of door liner) which is defective due to workmanship or materials.