WAGNER ProSpray 30 Operating Manual

WAGNER ProSpray 30 Operating Manual

Airless high-pressure spraying unit
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Operating manual
Airless high-pressure spraying unit
ProSpray 30 • 34

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Summary of Contents for WAGNER ProSpray 30

  • Page 1 ® Operating manual Airless high-pressure spraying unit ProSpray 30 • 34...
  • Page 2 The operating instructions state that the following points must always be observed before starting up: 1. Faulty units must not be used. 2. Secure WAGNER spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.
  • Page 3: Safety Regulations For Airless Spraying

    1 MΩ. Danger For reasons of function, safety and durability Caution! Danger of injury through injection! use only original WAGNER high-pressure hoses. Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard.
  • Page 4 When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air Danger mixture can be produced. The container must be earthed. ProSpray 30 • 34...
  • Page 5: General View Of Application

    Dilutable lacquers and paints or those containing sol- vents, two-component coating materials, dispersions, la- WAGNER ProSpray units are electrically driven high- tex paints, façade paints, roof and attic coatings, fire and pressure spraying units.
  • Page 6 Description of unit 3.3 Legend for explanatory diagram of ProSpray 30 • 34 Spray gun Suction tube High-pressure hose Filter Pressure control knob Upright cart Control panel indicators Relief valve Lever position vertical – PRIME ( k circulation) Oil cup for EasyGlide (EasyGlide prevents Lever position horizontal –...
  • Page 7: Transportation In Vehicle

    Description of unit Starting operation 3.5 Technical data ProSpray 30 • 34 3.7 Transportation in vehicle Roll the high-pressure hose over the suspension device ProSpray 30 ProSpray 34 on the handle. Voltage: 220~240 V AC, 50/60 Hz or Secure the unit with a suitable fastening.
  • Page 8: Control Panel Indicators

    SER V IC E pressure and the relief valve is in the SPRAY posi- tion, either the spray tip is worn or the sprayer is in need of service/repair. ProSpray 30 • 34...
  • Page 9: Connection To The Mains Network

    Pressing the #3 key performs a function described on the active menu screen or decrease a value. #4/Select Key Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen. ProSpray 30 • 34...
  • Page 10 CLEAN position in timers and a screen that allows the user to reset the timers. the blue zone and the relief valve is in the PRIME position. ProSpray 30 • 34...
  • Page 11: Spraying Technique

    If a non-standard tip is installed, proceed according 12. Switch the unit OFF. to the relevant operating manual. 7. Leave the suction tube and return hose immersed in the coating material or immerse it into a correspond- ing cleaning agent. ProSpray 30 • 34...
  • Page 12: Cleaning Unit From Outside

    5. Pull the filter cartridge (2) from the bearing spring (3). 6. Clean all the parts with the corresponding cleaning agent. If necessary, replace the filter cartridge. 7. Check the O-ring (4), replace it if necessary. ProSpray 30 • 34...
  • Page 13: Remedy In Case Of Faults

    Remove and replace valve balls. Valve seats worn. Remove and replace valve seats. Coating material exits Upper packing is worn. Remove and replace packing. at the top of the fluid section Piston is worn. Remove and replace piston. ProSpray 30 • 34...
  • Page 14 Additionally, follow all other temperature of the Digital ESC warnings to reduce the risk of an injection System has risen too high. Take the sprayer to a Wagner injury, injury from moving parts or electric authorized service center for repair.
  • Page 15: Repairs At The Unit

    6. Bring the hole in the valve shaft (7) and in the relief hose. valve handle (2) into alignment. 5. Unscrew the connection hose (Fig. 14, Item 1) to the 7. Insert the grooved pin (1) to secure the relief valve high-pressure filter. handle in position. ProSpray 30 • 34...
  • Page 16 (20) is unused on one side, in- stall it the other way around. 16. Carry out installation in the reverse order. Lubricate O-ring (12) with machine grease and en- sure proper seating in the lower housing (10). ProSpray 30 • 34...
  • Page 17 32. Install front cover. 12. Lubricate upper packing (8) and lower packing (9) with machine grease. 13. Insert upper packing (Fig. 17) with O-ring (1) and pro- truding lip (2) downward into the upper housing (6). ProSpray 30 • 34...
  • Page 18 Repairs at the unit 11.4 ProSpray 30 • 34 connection diagram 100~120 V AC Pressure Sensor Potentiometer Pressure Sensor Jumper GREEN Ground Switch Motor AC-Motor AC-Motor AC-Line AC-Neut Surge Suppressor Control Panel Electronic Pressure Board Control (EPC) WHITE WHITE 220~240 V AC...
  • Page 19: Accessories And Spare Parts

    Accessories and spare parts 12. Accessories and spare parts 12.1 Accessories for ProSpray 30 • 34 (accessories illustration, see Page 96) Item Order No. Description Item Order No. Description 0296 388 Spray gun AG 08 (aluminium model) 0034 038 Double socket for coupling high-pressure...
  • Page 20: Spare Parts List For Drive Assembly

    0551 645 Control panel 0551 722 0551 722 Digital ESC system cover 0551 723 0551 723 Screw (2) AS-3112 BS-546 CEE 7/7 NEMA 5-15P 0551 726 0508 775 0508 776 0551 727 220V~240V 110V~120V 220V~240V 100V ProSpray 30 • 34...
  • Page 21: Spare Parts List For Fluid Section

    Washer (2) 0508 719 Spacer sleeve (2) 0295 610 Clamping sleeve (2) 0551 550 Sealing stopper (2) 0295 608 Screw (4) 0508 720 Base frame 0295 606 Washer (4) 0295 617 Sealing stopper (2) 0508 721 Axel ProSpray 30 • 34...
  • Page 22: Selection Of Tip

    0999 321 Length 100 cm Order no. 0096 015 Length 45 cm Order no. 0999 322 Length 200 cm Order no. 0096 016 Length 60 cm Order no. 0999 323 Length 300 cm Order no. 0096 017 ProSpray 30 • 34...
  • Page 23: Airless Tip Table

    0090 543 1088 543 0552 543 50° 0.052 / 1.30 0090 552 1088 552 0552 552 Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds. ProSpray 30 • 34...
  • Page 24 254 66 Helsingborg Denmark Hong Kong Sweden Phone 43632811 Phone 852 / 865 1802 Phone 042/150020 Fax 43430528 Fax 852 / 529 1753 Fax 042/150035 A list of international WAGNER distributors is available on request 03 / 05 ProSpray 30 • 34...
  • Page 25: Accessories Illustration

    Zubehörbild Accessories illustration Illustration des accessoires Figura degli accessori ProSpray 30 • 34 ProSpray 30 • 34...
  • Page 26 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 • 34 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale ProSpray 30 • 34...
  • Page 27 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 • 34 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento ProSpray 30 • 34...
  • Page 28 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 • 34 d Farbstufe g Fluid section f Pompe à peinture i Stadio della vernice ProSpray 30 • 34...
  • Page 29 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 • 34 d Hochdruckfilter g Filter Assembly f Filtre haute pression i Filtro ad alta pressione ProSpray 30 • 34...
  • Page 30 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 • 34 d Hoher Wagen g Upright cart f Chariot haut i Carrello alto ProSpray 30 • 34...
  • Page 31: Wichtiger Hinweis Zur Produkthaftung

    Der Betreiber ist verpflichtet, das Gerät zur Prüfung anzumelden. manufacturer´s liability can fully or partially be inapplicable; Wenden Sie sich bitte an die Kundendienststellen der Firma WAGNER. in extreme cases usage of the entire device (Diese Vorschrift gilt nur für Deutschland).
  • Page 32: Bulletin De Garantie

    Con gli accessori e le parti di ricambio originali WAGNER avete la officiels concernés (syndicats corporatifs et inspection du garanzia che tutte le norme di sicurezza sono soddisfatte.
  • Page 33: Declaration Of Conformity

    Konformit tserkl rung D claration de conformit Hiermit erklären wir, dass die Bauart von Par la présente, nous déclarons, que le type de WAGNER ProSpray 30 ¥ 34 WAGNER ProSpray 30 ¥ 34. folgenden einschlägigen Bestimmungen entspricht: Correspond aux dispositions pertinentes suivantes:...

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Prospray 34

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