Simco-Ion 6432e User Manual
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Simco-Ion 6432e User Manual

Ionizing blower
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Point of Use
Ionizing Blower
Model 6432e
User's Manual

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Summary of Contents for Simco-Ion 6432e

  • Page 1 Point of Use Ionizing Blower Model 6432e User’s Manual...
  • Page 2 Simco-Ion Technology Group is a division of Illinois Tool Works (ITW), located in Alameda, California. For more information about Simco-Ion visit www.simco-ion.com or call 800-367-2452. Simco-Ion is ISO 9001 and ANSI ESD S20.20 certified. © 2013 Simco-Ion 19-6432-M-01 Rev 4...

  • Page 3: Table Of Contents

    Contents 1 Description ................1 1.1 Point of Use Ionizing Blower Model 6432e ..........2 1.2 IsoStat® Technology................4 1.3 Performance .................... 5 1.4 Power Requirements ................6 2 Set Up & Operation ............. 7 2.1 Box Contents ................... 8 2.2 Mounting Stand Installation and Placement...........

  • Page 4: Description

    Description 1.1 Point of Use Ionizing Blower Model 6432e 1.2 IsoStat® Technology 1.3 Performance 1.4 Power Requirements 19-6432-M-01 Rev 4...

  • Page 5: Point Of Use Ionizing Blower Model 6432E

    Steady-state DC ion emission provides fast discharge with low airflow. The Model 6432e features a red alarm indicator LED on the front of the Blower. See 2.8 Alarms section for a discussion of the alarm function. The eight-pin terminal strip provides a 4-20 mA current loop and relay output connection to your facility monitoring system (FMS) in addition to the 24 VDC input connection.
  • Page 6 Figure 2. Back of Model 6432e Blower 19-6432-M-01 Rev 4...

  • Page 7: Isostat® Technology

    IsoStat enables them to operate without grounding wires or cables and still maintain ionizer balance. The Model 6432e Blower’s internal emitter points are electrostatically shielded to eliminate field-induced charging. Steady-state DC ion emission provides fast discharge with low airflow.

  • Page 8: Performance

    1.3 Performance The Blower will reduce a static charge of ±1,000V down to ±100V in approximately 4 seconds at a distance of 1 ft. (30.48 cm) when powered with 24 VAC. See the table below for typical discharge times as determined by distance. Distance is measured from the front center of the Blower.

  • Page 9: Power Requirements

    1.4 Power Requirements The Model 6432e Blower can receive power from four different sources. Three different power supplies are available as options for the Blower, providing 24 VDC or 24 VAC. The fourth power source for the Blower is 24 VDC from your process equipment using the terminal block and eight pin connector on the rear of the Blower.

  • Page 10: Setup & Operation

    Setup & Operation 2.1 Box Contents 2.2 Mounting Stand Installation and Placement 2.3 Mounting Stand Knob Replacement 2.4 Blower Placement 2.5 Power Connections 2.6 FMS Connection 2.7 Turning on the Blower 2.8 Alarms 19-6432-M-01 Rev 4...

  • Page 11: Box Contents

    2.1 Box Contents The Blower is supplied with: • Two round mounting stand knobs. • Two truss-head screws for securing the bracket (p/n 28-3328). • One 8-pin terminal block plug for connecting to tool power (p/n 18-2308). • Certificate of Compliance. In addition, the following options may be included if they have been ordered: •...
  • Page 12 Figure 3. Mounting Stand Knobs, Screws, and 8-pin Terminal Block 19-6432-M-01 Rev 4...

  • Page 13: Mounting Stand Installation And Placement

    2.2 Mounting Stand Installation and Placement Two mounting stands are available with the Blower. • Benchtop • In-tool Benchtop Stand Figure 4. Benchtop Stand 1. Fasten the Blower to the mounting stand using the molded knobs supplied with the chassis. 2.
  • Page 14 In-tool Stand 1. Fasten the Blower to the mounting stand using the molded knobs supplied with the chassis. 2. To adjust the benchtop stand, loosen the side knobs on the Blower and adjust the Blower to the appropriate angle. 3. Re-tighten the knobs to secure the Blower in place.
  • Page 15 Figure 6. In-tool Bracket--Mounting Hole Locations on Underside of Bracket 19-6432-M-01 Rev 4...

  • Page 16: Mounting Stand Knob Replacement

    2.3 Mounting Stand Knob Replacement The standard knobs on the mounting stand may be replaced with the truss head screws that are packaged with the Blower if desired. The screws allow for an improved grip on the mounting stand as they can be tightened down using a standard Phillips screwdriver.

  • Page 17: Blower Placement

    2.4 Blower Placement Place the Model 6432e Blower in the desired in-tool or benchtop location. (See Table 1 on page 5 for discharge time distance recommendations.) Do not use this Blower in an explosive environment. Poorly maintained ionizers could produce minuscule electric arcs at Caution: the emitter points.

  • Page 18: Power Connections

    Performance and Power Requirements sections for additional information. AC Adapter Connection The AC adapter (Simco-Ion p/n 14-1322) output is 24 VDC at 400 mA, maximum. The AC adapter is shipped with its plug adapter uninstalled. To install the plug adapter, slide it into the bay on the AC adapter. Push it in until it clicks into place, see figure below.
  • Page 19 Two pins on the eight-pin terminal strip on the rear of the Blower can receive 24 VDC power from your process equipment. An included terminal block (Simco-Ion p/n 18-2308) is used to connect 24 VDC power to the Blower from your process equipment. The terminals are designed to accept wiring between 22 AWG and 16 AWG.
  • Page 20 Figure 10. Connected Terminal Block Damage to the product as a result of improper wiring Caution: connections or failure to heed maximum voltage limits will not be covered by the warranty. Schäden am Produkt infolge unsachgemäßer Verdrahtung oder wegen unterlassener Beachtung von maximal Achtung: zulässigen Spannungen werden nicht durch die Garantie abgedeckt.

  • Page 21: Fms Connection

    2.6 FMS Connection The Model 6432e Blower provides a non-isolated 4-20 mA current loop and relay closure output for indicating alarm status to your process equipment or facility monitoring system (FMS). In addition to connecting 24 VDC power to the Blower, the included terminal block (Simco-Ion p/n 18-2308) connects the Blower to the FMS using pins 1-5.

  • Page 22: Turning On The Blower

    2.7 Turning on the Blower Use the on/off switch on the front of the unit to turn on the Blower. The green Power LED will light. Once the Blower is powered on, its position may be readjusted to achieve optimum discharge time within the air pattern of the Blower. To adjust the position of the Blower, loosen the knobs on the mounting stand.

  • Page 23: Alarms

    2.8 Alarms In the event of an alarm, the red LED on the front of the Model 6432e Blower will light. An alarm indicates that the Blower’s internal high voltage power circuitry that drives the emitter points is not functioning correctly. Causes may include low or incorrect input voltage, or a compromised internal part.

  • Page 24: Maintenance

    Maintenance 3.1 Maintenance Requirements 3.2 Cleaning the Chassis 3.2 Cleaning the Chassis 3.3 Cleaning the Emitter Points 19-6432-M-01 Rev 4...

  • Page 25: Maintenance Requirements

    3.1 Maintenance Requirements The performance of the Blower is designed to be maintained primarily by the internal auto-balance circuitry. Occasional cleaning of the case and emitter points is the only routine maintenance required. No readjustment of the ionizer is required after cleaning. The Blower can be easily removed from the universal bracket by unscrewing the side knobs.

  • Page 26: Cleaning The Chassis

    3.2 Cleaning the Chassis Moisten a cloth with the IPA solution. Wipe off any dirt that may have accumulated on the unit. 19-6432-M-01 Rev 4...

  • Page 27: Cleaning The Emitter Points

    The Blower uses internally-shielded emitter points that will not normally require replacement during the service life of this product. If you believe that the emitter points need to be replaced, contact Simco-Ion Technical Support (techsupport@ion.com) for information. 19-6432-M-01 Rev 4...

  • Page 28: Specifications

    Specifications 4.1 Specifications 4.2 Dimensional Drawings 19-6432-M-01 Rev 4...
  • Page 29 4.1 Specifications Model 6432e Blower Input Voltage 24 VDC ±10%, 6W (max) or 24 VAC ±10%; 50/60 Hz, 6W (max) ±1000-100V, <4 sec @ 1’ using 24 VAC, tested in accordance with ANSI/ Discharge ESD STM3.1-2006 (performance of the Model 6432 will be reduced slightly...
  • Page 30 Certifications RoHS Compliant 14-1322 AC/DC Adapter Input Voltage 100-240 VAC ±10%, 50/60 Hz Output Voltge 24 VDC @ 400 mA Short Circuit The power supply is provided with protection against short circuit by means Protection of a primary thermal fuse. Dimensions 1.4H x 2.1W x 3.4L in.
  • Page 31 4.2 Dimensional Drawings Blower with Benchtop Stand 19-6432-M-01 Rev 4...
  • Page 32 Blower with In-tool Stand 19-6432-M-01 Rev 4...
  • Page 33 19-6432-M-01 Rev 4...

  • Page 34: Warranty & Service

    Warranty & Service Simco-Ion provides a limited warranty for the Point of Use Ionizing Blower Model 6432e. New products manufactured or sold by Simco-Ion are guaranteed to be free from defects in material or workmanship for a period of two (2) years from date of initial shipment.
  • Page 35 19-6432-M-01 Rev 4...
  • Page 36 Notes 19-6432-M-01 Rev 4...
  • Page 37 Notes 19-6432-M-01 Rev 4...
  • Page 38 Technology Group 1750 North Loop Rd., Ste 100 Alameda, CA USA 94502 Tel: 510-217-0600 Fax: 510-217-0484 Toll free: 800-367-2452 Sales services: 510-217-0460 Tech support: 510-217-0470 ioninfo@simco-ion.com salesservices@simco-ion.com techsupport@simco-ion.com service@simco-ion.com www.simco-ion.com 19-6432-M-01 Rev 4...

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