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IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246 Installation Manual COUNTERTOP ICEMAKER IMD SERIES IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the...
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words DANGER A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol.
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CAUTION: Unit requires a separate electrical line. See Manual for proper fuse size. WARNING: There Must Be Adequate Clearance Around Ice Maker. Allow Minimum 6” Air Intake and 4” For Air Exhaust on all sides and open to the front. NOTICE Unit must be installed per local plumbing and electrical codes.
INSTALLATION INSTRUCTIONS A.. REMOVE ICEMAKER FROM CARTON: Keep unit in the upright position, remove carton and pallet from unit and inspect unit for damage. Upon inspection of unit, if any damage is found, file a claim with carrier immediately. Locate Startup Card either on outside of container or on plastic liner. Fill in proper information and send one copy to factory, and other copy to Distributor.
NOTE: Unit must be installed per local electrical code. F.. DRAIN CONNECTION Install splash panel on machine and hold in place with (2) screws. Do not tighten at this time. Remove drain tray mounting bracket from their shipping carton. Clip the drain tray mounting bracket onto the bottom of the splash panel in the brackets provided. Hook the drain tray into the splash panel and onto the mounting bracket.
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Low Water Safety Control -- Adjust magnet by bending magnet arm as shown in figure 1 to shut down unit if the water level drops below the line on the side of the reservoir. Bin Control -- Remove four screws from top of bin cover and lift cover so bin control plate can be manually lifted until unit shuts down.
GUIDE TO SERVICE ICEMAKER CLEANING AND SANITIZING PROCEDURES Do not use any of the ice made during cleaning operations. Clean and sanitize ice storage area when cleaning icemaker. 1. Turn machine off. 2. Shut off water supply. 3. Remove ice from storage bin. 4.
4. Check safety circuits for proper operation. 5. Check refrigeration system (see page12 12). 6. Check unit for abnormal noise. Tighten machine and cabinet screws, if necessary. 7. Check white upper bearings on auger assembly. If bearings are less than 1/16? thick, replace. See Figure 5 REPLACE 1/16? 1/16?
WATER LEVEL CONTROL HOW WATER LEVEL CONTROL WORKS When water is introduced through the inlet fitting the float rises. the float pushes against a lever which in turn forces the poppet assembly against the inlet fitting valve seat which seals the water off, (See Figure 4). Before the water inlet is sealed the safety switch is operated.
The operating positions of the switch are fixed, no adjustments are necessary. If switch replacement becomes necessary, simply disconnect cable at connector, remove wires from switch. TEMPERATURE / PRESSURE CHARTS* ± 10 lbs. Discharge Pressure Water Temperature IMD600- - 30, IMD600- - 90 IMD300- - 5 &...
Use general refrigeration system practices when replacing and recharging unit. After new valve is in place, go through previous monitored adjustments and troubleshooting to be sure valve is functioning properly. NOTE: On water cooled units adjust condenser modulating valve before troubleshooting expansion valve.
6. Recharge unit with refrigerant per nameplate. 7. Turn power and water On to unit. 8. With unit running adjust modulating valve to proper setting. 9. Go through a complete system check. GEAR MOTOR The gear motor is equipped with a start relay and a manual reset overload. When current is applied, the relay energizes and completes the circuit to the start winding.
AUGER & EXTRUDING HEAD REMOVAL 1. Disconnect unit from power supply. 2. Remove storage container cover and put aside. 3. Turn off water supply to icemaker. 4. After ice has melted from head take hold of the auger nut and lift straight up to disengage from icemaker. 5.
TO REPLACE BEARINGS 1. Dispense all ice from unit. 2. Disconnect unit from electrical power. 3. Remove panels. 4. Unplug Dispense Motor and Ice Level Switch. 5. Remove four screws holding dispense cover in place. 6. Remove dispense cover assembly. 7.
OVERLOAD CHECK - - FIGURE 10. 4. Using a volt--ohm meter check the continuity across the overload, contacts #1 & #3. If none, wait for unit to cool down and try again. If still no continuity, the overload protector is defective and should be replaced. COMPRESSOR CHECK - - FIGURE 11.
2. Remove motor end bell and stator, if necessary. 3. Check terminals 1 and 3 on overload. No continuity replace overload. Use a volt--ohm meter. See Figures 10 and NO TAG NOTE: Gear motor and related components can be checked from Pin Connector. See Figures 10 and NO TAG.
SAFETY CONTROLS Your Icemaker unit has several safety and control devices incorporated into its design. WARNING: None of the below described devices should ever be ”bypassed” to allow the unit to function. The safety and control system shut--off devices are: FIGURE 13.
GUIDE TO GOOD ICE CUSTOMER CHECK ICEMAKER CHECK ICE MAKER COMMENTS LOCATION CONDITIONS FIRST “ It runs but the ice is S Proper air flow for condens- S Use gauges for checking too soft.” ing system. suction and head pressures. See manual “...
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Part # Corrections/Update Document Unit Type/Model # Manual # INSTALLATION 638085277 MANUAL COUNTERTOP ICEMAKER IMD SERIES Page Item Old Part Desc. New Part Desc. Agent Date Notes 638032768-001 Splash Panel 638032768-003 Splash Panel 06/03/03 Asmb-Lever Asmb-Lever w/Glass Filler 638038589001 Disp Switch...
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638090221 600-90 631500018 Compressor Kit 06/05/03 Includes start Compressor 3/4hp 120/60 components and 404A for IMD drier 600-90 638090241 601-90 631500020 Compressor Kit 06/05/03 Includes start Compressor 3/4hp 240/60 components and 404A for drier IMD601-90 638090231 602-90 631500019 Compressor Kit 06/05/03 Includes start Compressor 3/4hp 230/50...
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Gasket Gasket Number Cut-Off Info Below 638090117 Extruding Head 630900609 Extruding Head 10/01/03 See Serial Assy Number Cut-Off 638090217 630900608 Info Below 638090120 Delrin Bearing, 06/05/03 Used on IMD 2” 300-15 and 300- 638090220 Delrin Bearing, 06/05/03 Used on IMD600- 2.5”...
Serial Number Information MODEL NAME MODEL PART NUMBER SERIAL NUMBER IMD300-15 638090701, 638090730-001 63M00xxxxxxxx and after IMD302-15 638090702, 638090703 63L00xxxxxxxx and after These serial numbers will use the following part numbers: Retainer Ring 630900769 Evaporator 630000633 Storage Bin 630000717 Extruding Head 630900609 Bin Gasket 630900766...
FIGURE 17. IMD 300- -15 CABINET PARTS ASSEMBLY AND PARTS LIST ITEM PART NO. DESCRIPTION 638032724 Panel -- Left Side 638032731 Panel -- Top 638032721 Panel -- Right Side 638032768--002 Splash Panel Asmb -- Push Button 638032768--001 Splash Panel Asmb -- Lever 638032722--005 Spl.
FIGURE 18. IMD300- -30 AND IMD600- -30 CABINET PARTS ASSEMBLY AND PARTS LIST ITEM NO. PART NO. DESCRIPTION 638032037 Panel -- Left Side 638032038 Panel – Top 638032036 Panel -- Right Side 32030--002 Splash Panel -- Lever Actuated 638032145--006 Splash Panel -- Push Button 638032025--001 Front Panel -- Lever Actuated 638032025--002...
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FIGURE 19. IMD600- -90 CABINET PARTS ASSEMBLY AND PARTS LIST ITEM PART DESCRIPTION 638032539 Panel -- Left Side 638032537 Panel -- Top 638032538 Panel -- Right Side 638032040--006 Panel Splash Asm. -- Push Button 638032541--001 Panel Splash Asm. -- Lever Actuated 638032536--002 Front Cover, Push Button 638032536--001...
REFRIGERATION AND FRAME ASSEMBLY IMD 300-15 PARTS LIST ITEM NO. PART NO. DESCRIPTION 638000784 Condenser 638000872 Shroud--Fan 638001007 Fan Blade 638003599 Bracket--Fan Mounting 638032843 Water Level Control 638000525 Fan Motor (115V) 638010016 Fan Motor (220V/50Hz.) 638031108 Dispense Mechanism (115V) 638031108--01 Dispense Mechanism (220V/50Hz.) 638032744 Storage Bin Asmb.
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FIGURE 21. REFRIGERATION AND FRAME ASSEMBLY IMD 300- -30 AND IMD 600- -30 638085277...
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REFRIGERATION AND FRAME ASSEMBLY IMD 600- - 90 PART LIST ITEM NO. PART NO. DESCRIPTION 638036273 Condenser, Air Cooled 638036272 Condenser, Water Cooled 638090635 Shroud, Condenser 638090630 Front End Asm. (115V) 638090630--001 Front End Asm. (208V 60 Hz) 638090630--002 Front End Asm. (220V 50 Hz) 638090236 Fan Motor (115V) 90236--001...
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FIGURE 23. WATER CONTROL ASSEMBLY AND PARTS LIST PART NO. 04643-04 IMD 300-30 AND IMD 600-30 ITEM PART NO. DESRIPTION 638030822 Resevoir Assembly Resevoir Cover O-Ring Wing Nut 638030823 Hardware, Water Level Control Valve Body Cotter Pin Spacer Plunger, Rubber Washer, Fiber Sleeve Nut, Compression...
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FIGURE 24. WATER CONTROL ASSEMBLY AND PARTS LIST PART NO. 32843 IMD 300- -15 32545 IMD 600-90 ITEM PART NO. DESRIPTION 638030825 Resevoir Assembly Resevoir Cover O-Ring Wing Nut 638030824 Hardware, Water Level Control Valve Body Cotter Pin Spacer Plunger, Rubber Washer, Fiber Sleeve Nut, Compression...
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NO TAG GROUND FIGURE 25. TOP VIEW ICE LEVEL CONTROL ASSEMBLY PART NO. 32770 IMD 300-15 AND 32770-002 IMD 302- -5 FIGURE 26. SIDE VIEW ICE LEVEL CONTROL ASSEMBLY PART NO. 32770 IMD 300-15 AND 32770-002 IMD 302- -5 638085277...
ICE LEVEL CONTROL ASSEMBLY PARTS LIST FOR PART NO 32770 IMD 300- -15 AND 32770- -002 IMD302- -15 ITEM PART NO. DESRIPTION 638032760 Gear Motor-Dispense (115V) 638032760-002 Gear Motor-Dispense (220V 50HZ) 638032759 Spacer, Eyelet 638007051-08 Screw, No. 10-32 By 5/8-In. Long BHMS 638007204-06 Nut, No.
ICE LEVEL CONTROL ASSEMBLY PARTS LIST IMD300- -30 AND IMD600- -30 PART NUO 31494- -001 (115V) PART NO. 31494- -002 (208V/220V) ITEM PART NO. DESRIPTION 31075 Top, Cover, Outside 638031493-001 Dispense Motor Assembly (115V) 638031493-002 Dispense Motor Assembly (208V/220V) 31077 Switch Mounting Bracket 31011 Switch, Bracket...
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2 20 FIGURE 29. TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90 PART NO. 31892 FIGURE 30. SIDE VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90 PART NO. 31892 638085277...
BIN AND FRONT END ASSEMBLY PARTS LIST IMD 300-15, IMD 300-30 AND 600-30 ITEM 300-15 300-30 600-30 DESRIPTION PART NO. PART NO. PART NO. 638032744 638031110-01 638031110 Storage Bin Assembly 638031108 638031108 638031108 Dispense Mechanism (115V) 638031496-001 Dispense Mechanism (208V 60HZ) 638031108-01 638031108-01 638031108-01...
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25, 26 FIGURE 32. BIN AND FRONT END ASSEMBLY IMD 600-90 638085277...
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BIN AND FRONT END ASSEMBLY IMD PARTS LIST 600-90 ITEM PART NO. DESRIPTION 638090050 Gear Motor (115V) w/items 2-6 638090050-04 Gear Motor (208V 60HZ) w/items 2-6 638090050-06 Gear Motor (220V 50HZ) w/items 2-6 638011645 Cable Assembly, Gear Motor, 115V 638011649 Cable Assembly, Gear Motor, 208V 638032797-001 Cable Assembly, Gear Motor, 220V...
ELECTRICAL BOX ASSEMBLY PARTS LIST IMD 300- -30, IMD 600- -30 AND IMD 600-90 (ALL VOLTAGES) ITEM NO. PART NO. DESCRIPTION 638031001 Electrical Box 638035039 Capacitor, Run (600-90 and 602-90) 638031003 Capacitor, Run (300-30 and 600-30) 638031205 Capacitor, Run (301-30, 302-30, 601-30 and 602-30) 638031216 Bracket, Capacitor (600-90) 638031020...
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FIGURE 35. COMPRESSOR ELECTRICAL BOX ASSEMBLY AND PARTS LIST IMD 300-30, 600-30 AND 601-30 ITEM PART NO. DESRIPTION 638007905-01 Receptacle, 6-Circuit 638007002-03 Screw, No. 6-32 By 3/8-In. Long 638007204-02 Nut, Keps, No. 6-32 638036219-001 Electrical Box 638090112 Start Relay (300-30, 115V) 638090222 Start Relay (600-30, 115V) 638090242...
COMPLETE GEAR MOTORS, INCLUDING SEALS & MOUNT, ARE AVAILABLE AS FOLLOWS: MODEL GEAR MOTOR P/N IMD 300 SERIES 638090050- - 002 IMD 301 SERIES 638090050- - 003 IMD 302 SERIES 638090050- - 005 IMD 600 SERIES 638090050 IMD 601 SERIES 638090050- - 004 IMD 602 SERIES 638090050- - 006...
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
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IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 Telephone (800) 238-3600 Facsimile (763) 422-3246...