Follett FZR5-PL Series Installation, Operation And Service Manual
Follett FZR5-PL Series Installation, Operation And Service Manual

Follett FZR5-PL Series Installation, Operation And Service Manual

-30 c undercounter plasma freezer

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FZR5-PL Series
-30 C Undercounter Plasma Freezer
Installation, Operation and Service Manual
Serial numbers above D18495
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA
Order parts online:
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
www.follettice.com
00925834R00

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Summary of Contents for Follett FZR5-PL Series

  • Page 1 FZR5-PL Series -30 C Undercounter Plasma Freezer Installation, Operation and Service Manual Serial numbers above D18495 Following installation, please forward this manual to the appropriate operations person. 801 Church Lane • Easton, PA 18040, USA Order parts online: Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com...
  • Page 2: Table Of Contents

    Contents Welcome ..................3 Before You Begin .
  • Page 3: Welcome

    Before You Begin ––––––––––––––––––––––––––––––––––––––––––––––––––– After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, immediately notify the shipper and contact Follett Corporation so that we can help in the filing of a claim, if necessary.
  • Page 4: Installation

    C display. The -35 C (-31 F) set point delivers a temperature range of -33 to -35 C (-27 to -31 F). Follett’s controller set point can be changed to deliver up to a -25 C (-13 F) temperature for applications where a lower temperature is not desired. See Controller Operation on page 7 to change controller settings.
  • Page 5: Reversing The Door Swing - Optional

    Reversing the Door Swing – Optional Fig. 3 CAUTION! When reinstalling latch and hinge screws, 242 blue Loctite* MUST be applied to screws. Torque screws to 25 in-lbs. 1. Remove screws and latch from refrigerator cabinet (Fig. 3). 2. Use flat screwdriver to carefully remove (do not scratch) hinge Fig.
  • Page 6: Changing Temperature Display - Optional

    If equipped with temperature surveillance module, Follett’s monitoring bottle and temperature probe has already been installed in the Follett FZR5-PL. Simply plug the loose end of the probe wire into the back of the freezer surveillance module to complete the install.
  • Page 7: Sleep" Function

    You may not want the Follett temperature display when using a third-party temperature monitoring system with its own temperature display. You can put the Follett controller “to sleep” to avoid confusion. The compressor icon remains illuminated when the compressor is running.
  • Page 8: Controller Security

    1. Simultaneously press and hold UP and DOWN ARROW buttons for 3 seconds, until “Pon” displays (flashes 3 times). 2. Programmer is now unlocked. Programming Refrigerator from a Program Key (download) A controller programming key is available from Follett to provide fast and easy reprogramming of factory settings. Frequency of Maximum Duration Temp...
  • Page 9: Operation

    Defrosting The FZR5-PL series undercounter freezers control frost accumulation on the evaporator through automatic timed defrost cycles. The defrost cycle is initiated by the temperature controller every 6 hours. Contacts 2 and 3 on the controller open and the refrigeration system is turned off. Contact 7 is closed and the defrost heater is energized.
  • Page 10: Cleaning

    Cleaning –––––––––––––––––––––––––––––––––––––––––––––––––––––––––– CAUTION! Use only non-chlorine based cleaners. Cleaners containing chlorine can cause staining and pitting of the stainless steel. Interior Using a sponge or soft cloth, clean unit with a non-abrasive, non-chlorinated, all-purpose detergent. Exterior Wipe exterior with a soft cloth in the direction of grain as needed. Stainless steel polish may be used to enhance the finish of the unit.
  • Page 11: Service

    5. Adjust latch and or striker as necessary for proper door closure. Slide-out Compressor Tray Fig. 12 Follett’s slide-out compressor tray allows technicians to partially slide the condensing unit from the freezer back without cutting refrigerant lines. 1. Remove rear panel (Fig. 12.1).
  • Page 12: Controller Replacement

    Controller Replacement 1. Shut down unit by moving rocker switch on the lower front panel to the OFF position and removing power cord from receptacle. 2. Remove 6 screws from front panel and slide panel forward to access back of controller. 3.
  • Page 13: Wiring Diagram

    Wiring Diagram XR60CX 5A 16A 9 10 11 12 3 4 5 6 7 8 SUPPLY 120V 120VAC CONTROL FZR Undercounter Plasma Freezer...
  • Page 14: Refrigeration System

    Refrigeration System The FZR5-PL series -30 C (-22 F) freezer refrigeration system is designed to give many years of trouble-free service. Except for routine cleaning and inspection of the air-cooled condenser and evaporator defrost, the refrigeration system requires no service or maintenance. The system uses a thermostatic expansion valve and is critically charged.
  • Page 15: Freezer Troubleshooting Guide

    3. Controller keeping refrigeration system ener- 3. Replace controller. gized. 1. Fan upgrade needed 1. If fan is not black in color contact Follett for a retrofit kit. 2. Condenser or evaporator coil needs cleaning. 2. Clean coils as needed.
  • Page 16: Accessory Installation

    Accessory Installation –––––––––––––––––––––––––––––––––––––––––––––– The following instruction sheets are available in the download section of the Follett website (www.follettice.com). Temperature Surveillance Module Accessory § Reference instruction #00168609 (packed with module) Temperature Alarm Accessory § Reference instruction #00112052 (packed with alarm) Pedestal Base §...
  • Page 17: Replacement Parts

    Replacement Parts ––––––––––––––––––––––––––––––––––––––––––––––––– Evaporator Reference Description Part # Cover, evaporator, FZR5 (includes 00152892) 00155564 Cover, evaporator, FZR4-ADA (includes 00152892) 00155572 Fan guard 00152892 Fan blade 00152991 Bracket, fan motor 00152983 Fan motor, evaporator 00104919 Evaporator, defrost heater 00923631 Drain pan, defrost heater assembly 00923649 Evaporator 00151563...
  • Page 18: Condensing Unit

    Condensing Unit Reference Description Part # Condensing unit 00153874 Condenser 00157339 Shroud, condenser 00157347 Condenser fan blade 00105007 Condenser fan motor 00104992 Fan motor bracket 00157412 Compressor 00157313 Starting capacitor 00104968 Filter drier 502724 Not shown Cap, starting capacitor 00105627 Not shown Starting relay 00157305...
  • Page 19: Hardware

    Hardware Reference # Description Part # Latch & striker includes screws 00105023 Latch screws, 3 per latch 00103507 Door, FZR5-PL (includes gasket - 21 3/8" x 21 3/8") 00105015 Hinge, each - 2 required, includes screws 00105031 Hinge screws, each - 6 per hinge 00105080 Gasket, FZR5-PL 00125732...
  • Page 20: Hardware And Electrical Components

    Not shown Label, controller cover 00115071 Not shown Temperature probe 00115097 Follett is a registered trademark of Follett Corporation, registered in US. 801 Church Lane • Easton, PA 18040, USA 00925834R00 Toll free (877) 612-5086 • +1 (610) 252-7301 04/11 www.follettice.com...

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