York CHAMPION R-410A Technical Manual
Champion r-410a single package gas/electric air cooled air conditioners 2 thru 5 nominal ton
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- Technical & service manual (386 pages) ,
- Technical manual (129 pages) ,
- Installation manual (36 pages)
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TECHNICAL GUIDE
CHAMPION
R-410A
®
SINGLE PACKAGE GAS/ELECTRIC
AIR COOLED AIR CONDITIONERS
2 THRU 5 NOMINAL TON
DNZ024, 030, 036 and 042
13 SEER
DNZ048 and 060
12 SEER
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
FLEXIBLE LIGHT COMMERCIAL UNIT
GENERAL
YORK's Champion
applications ranging from residential to light commercial and
any in between. The Champion
flexibility and choices you need in today's market.
FEATURING
•
R-410A REFRIGERANT
•
COOLING/GAS HEATING UNITS (NATURAL GAS OR
PROPANE)
•
LOW PROFILE
•
QUIET OPERATION
•
COMMON FOOTPRINT
•
OPTIONAL SLIDE IN MOTORIZED DAMPERS
•
OPTIONAL SLIDE IN ECONOMIZERS
•
OPTIONAL PROPANE CONVERSION KIT
•
OPTIONAL HIGH ALTITUDE CONVERSION KIT
(NATURAL GAS/PROPANE)
•
OPTIONAL LOW NOx KIT
•
FULL PERIMETER BASE RAILS
•
BOTTOM AND SIDE UTILITY CONNECTIONS
•
1" OR 2" CLEANABLE FILTERS STANDARD ON ALL
3 PHASE MODELS. OPTIONAL ON 1 PHASE MODELS
•
WARRANTY - 1 PHASE
•
10 year compressor
•
20 year heat exchanger
•
5 year other parts
•
WARRANTY - 3 PHASE
•
5 year compressor
•
10 year heat exchanger
•
1 year other parts
036-21548-001-D-0405
®
package units are designed to handle
®
is a unit that gives you the
SO 9001
Certified Quality
Management System
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Table of Contents
Related Manuals for York CHAMPION R-410A
Summary of Contents for York CHAMPION R-410A
- Page 1 036-21548-001-D-0405 ® FLEXIBLE LIGHT COMMERCIAL UNIT GENERAL ® TECHNICAL GUIDE YORK’s Champion package units are designed to handle applications ranging from residential to light commercial and ® CHAMPION R-410A ® any in between. The Champion is a unit that gives you the flexibility and choices you need in today’s market.
-
Page 2: Table Of Contents
036-21548-001-D-0405 TABLE OF CONTENTS (208/230-3-60 POWER SUPPLY) ....24 NOMENCLATURE ......3 15 TYPICAL WIRING DIAGRAM DNZ 030-060 DESCRIPTION . -
Page 3: Nomenclature
036-21548-001-D-0405 NOMENCLATURE 1 N Z PRO UCT CATEGORY VOLTAGE CO E = Single Package Air 06 = 208/230-1-60 Conditioner 25 = 208/230-3-60 46 = 460-3-60 PRO UCT GENERATION 1 = 1st Generation NOMINAL GAS HEATING OUTPUT CAPACITY NOMINAL COOLING FACTORY PRO UCT I ENTIFIER 036 = 36,000 BTUH CAPACITY (MBH) - Page 4 036-21548-001-D-0405 DURABLE FINISH - With a heavy duty cabinet made of pow- SIMPLE CONTROL CIRCUIT - A low voltage printed circuit der-painted, galvanized steel the neutral color blends into board contains a diagnostic indicator light and a low voltage surrounding areas. The powdered paint provides a better terminal strip.
-
Page 5: Field-Installed Accessories
036-21548-001-D-0405 EASY SERVICE ACCESS - A large, single panel covers the HAIL GUARD KIT - Kit contains protective grilles made of electrical and gas controls makes servicing easy. The blower expanded aluminum with full perimeter frame. Sloped hoods compartment has an additional large panel with a built-in are also included to assure maximum protection. -
Page 6: Unit Component Location
036-21548-001-D-0405 DIRECT DRIVE CONDENSER FAN MOTOR BLOW-THROUGH DESIGN WITH RELIABLE ALUMINIZED STEEL TUBULAR HEAT EX HANGERS HIGHLY EFFICIENT E NHANCE COPPER TUBE/ALUMINUM FIN EVAPORATOR COIL HIGHLY EFFICIENT ENHANCED COPPER TUBE/ALUMINUM FIN CONDENSER COIL LONG LASTING POWDER PAINT FINISH DECORATIVE PROTECTIVE COIL GAURD REAR AND BOTTOM HIGH EFFICIENCY... -
Page 7: Ratings Cooling/Gas Heating
036-21548-001-D-0405 TABLE 2: RATINGS COOLING/GAS HEATING GAS HEAT CAPACITY / EFFICIENCIES NET COOLING CAPACITY SOUND MODEL TEMP. RATING INPUT OUTPUT NUMBER OF AFUE RISE SEER (dbels) (MBH) (MBH) BURNERS (°F) RANGE 024N03606 22.8 13.2 80.2 25 - 55 024N05606 22.8 13.2 80.2 30 - 60... -
Page 8: Dnz024 Cooling Capacities - 2 Ton
036-21548-001-D-0405 TABLE 3: DNZ024 COOLING CAPACITIES - 2 TON AIR ON EVAPORATOR COIL TEMPERATURE 800 CFM 1,000 CFM OF AIR ON WB °F WB °F CONDENSER COIL NET CAP. MBH 28.7 26.7 24.6 24.2 29.7 27.7 25.5 25.1 TOTAL POWER kW 1.99 1.98 1.98... -
Page 9: Dnz030 Cooling Capacities - 2-1/2 Ton
036-21548-001-D-0405 TABLE 4: DNZ030 COOLING CAPACITIES - 2-1/2 TON AIR ON EVAPORATOR COIL TEMPERATURE 1,000 CFM 1,250 CFM OF AIR ON WB °F WB °F CONDENSER COIL NET CAP. MBH 32.7 31.0 28.7 28.7 33.3 31.6 29.2 29.2 TOTAL POWER kW 2.10 2.10 2.10... -
Page 10: Dnz036 Cooling Capacities - 3 Ton
036-21548-001-D-0405 TABLE 5: DNZ036 COOLING CAPACITIES - 3 TON AIR ON EVAPORATOR COIL TEMPERATURE 1,200 CFM 1,350 CFM OF AIR ON WB °F WB °F CONDENSER COIL NET CAP. MBH 40.9 38.4 35.2 35.9 41.2 38.7 35.4 36.1 TOTAL POWER kW 2.93 2.94 2.90... -
Page 11: Dnz042 Cooling Capacities - 3-1/2 Ton
036-21548-001-D-0405 TABLE 6: DNZ042 COOLING CAPACITIES - 3-1/2 TON AIR ON EVAPORATOR COIL TEMPERATURE 1,150 CFM 1,400 CFM OF AIR ON WB °F WB °F CONDENSER COIL NET CAP. MBH 45.4 42.9 39.9 39.7 45.6 43.2 40.1 39.9 TOTAL POWER kW 3.26 3.23 3.22... -
Page 12: Dnz048 Cooling Capacities - 4 Ton
036-21548-001-D-0405 TABLE 7: DNZ048 COOLING CAPACITIES - 4 TON AIR ON EVAPORATOR COIL TEMPERATURE 1,400 CFM 1,600 CFM OF AIR ON WB °F WB °F CONDENSER COIL NET CAP. MBH 37.9 48.6 45.6 45.8 38.3 49.1 46.1 46.3 TOTAL POWER kW 4.61 3.34 3.22... -
Page 13: Dnz060 Cooling Capacities - 5 Ton
036-21548-001-D-0405 TABLE 8: DNZ060 COOLING CAPACITIES - 5 TON AIR ON EVAPORATOR COIL TEMPERATURE 1,800 CFM 2,000 CFM OF AIR ON WB °F WB °F CONDENSER COIL NET CAP. MBH 63.2 58.9 54.7 54.9 63.5 59.2 55.0 55.2 TOTAL POWER kW 5.64 5.63 5.53... -
Page 14: Side Supply Air Blower Performance - 208/230 Volts
036-21548-001-D-0405 TABLE 9: SIDE SUPPLY AIR BLOWER PERFORMANCE - 208/230 VOLTS EXTERNAL STATIC PRESSURE - IWG MODEL # MODE (COOLING / HEATING) WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS HEATING (2 TUBE) 1000 (FACTORY SETTING) HEATING (3 TUBE) 1150 (FACTORY SETTING) COOLING... -
Page 15: Bottom Supply Air Blower Performance - 208/230 Volts
036-21548-001-D-0405 TABLE 10: BOTTOM SUPPLY AIR BLOWER PERFORMANCE - 208/230 VOLTS EXTERNAL STATIC PRESSURE - IWG MODEL # MODE (COOLING / HEATING) WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS WATTS HEATING (2 TUBE) 1000 (FACTORY SETTING) HEATING (3 TUBE) 1150 (FACTORY SETTING) COOLING... -
Page 16: Field Wiring Diagram Control Wiring
036-21548-001-D-0405 TABLE 11: ADDITIONAL STATIC PRESSURE RESISTANCE - 2, 2-1/2 AND 3 TON RESISTANCE, IWG DESCRIPTION 1,000 1,100 1,200 1,300 1,400 1,500 1,600 WET EVAPORATOR COIL ECONOMIZER FILTER FRAME KIT The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. -
Page 17: Power Wiring Field Diagram
036-21548-001-D-0405 C O N T A C T O R C O N T A C T O R F I E L D - S U P P L I E D F I E L D - S U P P L I E D D I S C O N N E C T D I S C O N N E C T S I N G L E... -
Page 18: Unit Dimensions - Front
036-21548-001-D-0405 VENT AIR OUTLET HOOD BLOWER SERVICE CONDENSER COIL ACCESS COMPARTMENT PANEL GAS SUPPLY 1-1/4" DIA. HOLE (1/2" NPTI CONNECTION) UNIT CONDENSATE CONNECTION 3/4" NPTI (TRAP RECOMMENDED) 2-3/8 HIGH VOLTAGE CONN. 1-3/8" DIA. 3-3/4 KNOCKOUT HIGH VOLTAGE CONN. 7/8" DIA. REFRIGERANT 2-1/2 KNOCKOUT... -
Page 19: Unit Dimensions - Front & Bottom
036-21548-001-D-0405 19-1/4 11-7/8 HIGH VOLTAGE 8-7/8 CONN. 1-3/32" DIA. FRONT KNOCKOUT GAS SUPPLY 1-5/8" DIA. KNOCKOUT (1/2" NPTI CONNECTION) LOW VOLTAGE CONN. /8 7 " DIA. KNOCKOUT 4-5/8 CONDENSATE DRAIN 3/4"' NPTI 26-3/4 FIGURE 5 - UNIT DIMENSIONS - FRONT & BOTTOM 1 4 - 1 / 2 S I D E S U P P L Y... -
Page 20: Typical Slab On Ground Installation
036-21548-001-D-0405 C O N T R O L W I R I N G P O W E R S U P P Y I N D O O R F I E L D S U P P L I E D T H E R M O S T A T D I S C O N N E C T S W I T C H L O C A T E D T O... -
Page 21: Typical Duct Applications
036-21548-001-D-0405 R O O F C U R B I N S T A L L A T I O N R E A R D U C T R O O F C U R B I N S T A L L A T I O N B O T T O M D U C T S L A B O N G R O U N D... -
Page 22: Roof Curb Dimensions
036-21548-001-D-0405 R E C O M M E N D E D D U C T S I Z E 1 7 - 1 / 2 " X 1 6 - 3 / 4 " 4 2 - 2 / 3 4 5 - 1 / 8 4 0 - 3 / 4 1 7 - 5 / 8... -
Page 23: Typical Wiring Diagram Dnz 024-060 (208/230-1-60 Power Supply)
036-21548-001-D-0405 FIGURE 13 - TYPICAL WIRING DIAGRAM DNZ 024-060 (208/230-1-60 POWER SUPPLY) Unitary Products Group... -
Page 24: Typical Wiring Diagram Dnz 030-060
036-21548-001-D-0405 FIGURE 14 - TYPICAL WIRING DIAGRAM DNZ 030-060 (208/230-3-60 POWER SUPPLY) Unitary Products Group... -
Page 25: Typical Wiring Diagram Dnz 030-060 (460-3-60 Power Supply)
036-21548-001-D-0405 FIGURE 15 - TYPICAL WIRING DIAGRAM DNZ 030-060 (460-3-60 POWER SUPPLY) Unitary Products Group... -
Page 26: Typical Wiring Diagram Notes
ASHRAE 62-89 self-draining standards, with 3/4” NPTI Units shall be manufactured by York International Unitary copper, ridged mount connection. Products Group in an ISO 9001 certified facility. YORK’s Champion® package units are designed to handle applica- INDOOR (EVAPORATOR) FAN ASSEMBLY tions ranging from residential to light commercial and any in between. - Page 27 036-21548-001-D-0405 OUTDOOR (CONDENSER) FAN ASSEMBLY Evaporator coil shall be of the direct expansion, blow through design, while condenser coil shall be The outdoor fan shall be of the direct-driven propeller type, draw through design. discharge air vertically, have aluminum blades riveted to cor- rosion resistant steel spider bracket and shall be statically Refrigerant Circuit and Refrigerant Safety Components: balanced for smooth operation.
- Page 28 Subject to change without notice. Printed in U.S.A. 036-21548-001-D-0405 Copyright © 2005 by Unitary Products Group. All rights reserved. Supersedes: 036-21548-001-C-1004 Unitary 5005 Norman Products York Group Drive 73069...