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Summary of Contents for Genie 82784
- Page 1 Operator’s Manual with Maintenance Information CE Models Second Edition Second Printing Part No. 82784...
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Page 2: Table Of Contents
Copyright © 1997 by Genie Industries First Edition: Seventeenth Printing, October 2002 Second Edition: Second Printing, March 2004 "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "GS" is a trademark of Genie Industries. These machines comply with ANSI/SIA 92.6-1999. -
Page 3: Safety
You read, understand and obey employer's safety rules and worksite regulations You read, understand and obey all applicable governmental regulations You are properly trained to safely operate the machine. Genie GS-2032 and Genie GS-2632 Operator's Manual Safety Rules... - Page 4 Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Minimum Safe Approach Distance Meters Avoid Contact 3.05 4.60 6.10 7.62 10.67 13.72 Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784...
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Page 5: Tip-Over Hazards
Maximum Capacity Do not alter or disable the limit switches. 227 kg Do not drive over 0.7 km/h with the platform raised. 367 kg 508 kg 367 kg 227 kg Genie GS-2032 and Genie GS-2632 Operator's Manual SAFETY RULES... - Page 6 400 N 200 N 400 N Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784...
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Page 7: Fall Hazards
Attach the platform entry chain or close the entry gate before operating. Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation. Genie GS-2032 and Genie GS-2632 Operator's Manual SAFETY RULES... -
Page 8: Collision Hazards
Keep hands and limbs out of scissors. Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784... - Page 9 All compartments must remain closed and secured during operation. Part No. 82784 Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Genie GS-2032 and Genie GS-2632 Operator's Manual SAFETY RULES Safety alert symbol—used to alert...
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Page 10: Explosion Hazards
Each battery must weigh 30 kg. Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Connect the battery charger to a grounded, AC 3-wire electrical outlet only. -
Page 11: Legend
12 Steer tire 13 Ground controls 14 Auxiliary lowering knob or button or switch 15 LED diagnostic readout 16 Hydraulic oil level indicator Genie GS-2032 and Genie GS-2632 Operator's Manual Legend 17 Pothole guard 18 Non-steer tire 19 Entry ladder/transport... -
Page 12: Controls
2 Hour meter 3 Red Emergency Stop button 4 Breaker for electrical circuits 5 Platform up/down toggle switch Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing 6 Key switch for platform/off/ ground selection Part No. 82784... - Page 13 Part No. 82784 6 Function enable switch 7 Proportional control handle for lift and drive functions and thumb rocker for steer function 8 Error indicator light 9 Power light 10 Battery level indicator Genie GS-2032 and Genie GS-2632 Operator's Manual CONTROLS...
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Page 14: Pre-Operation Inspection
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784... - Page 15 Side rails are installed and bolts are fastened o Be sure that the chassis trays are in place, latched and properly connected. Genie GS-2032 and Genie GS-2632 Operator's Manual PRE-OPERATION INSPECTION...
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Page 16: Maintenance
2 Add oil if necessary. Do not overfill. Hydraulic oil specifications Hydraulic oil type Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Perform this procedure with the platform in the stowed position. Chevron Rykon Premium MV equivalent Part No. -
Page 17: Scheduled Maintenance
Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Genie GS-2032 and Genie GS-2632 Operator's Manual MAINTENANCE... -
Page 18: Function Tests
After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784... - Page 19 Result: No functions should operate. Test the Horn 14 Pull the red Emergency Stop button out to the on position. 15 Push the horn button. Result: The horn should sound. Genie GS-2032 and Genie GS-2632 Operator's Manual FUNCTION TESTS...
- Page 20 Result: The steer wheels should turn in the direction that the yellow triangle points on the control panel. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784...
- Page 21 Result: The drive function should not work in either direction. 38 Lower the platform and remove both pieces of wood. Genie GS-2032 and Genie GS-2632 Operator's Manual FUNCTION TESTS...
- Page 22 Result: Before the platform is raised 2.1 m from the ground, an alarm should sound and the drive function should not work. 43 Lower the platform and remove the 2x4. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784...
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Page 23: Workplace Inspection
· hazardous locations · inadequate surface support to withstand all load forces imposed by the machine · wind and weather conditions · the presence of unauthorized personnel · other possible unsafe conditions Genie GS-2032 and Genie GS-2632 Operator's Manual... -
Page 24: Operating Instructions
That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine. Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Part No. 82784... -
Page 25: Emergency Stop
1 Press the drive function select button. 2 Press and hold the function enable switch on the control handle. 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle. Genie GS-2032 and Genie GS-2632 Operator's Manual OPERATING INSTRUCTIONS... - Page 26 Drive Select Switch Machine on incline symbol: Low range operation for inclines Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing If the error indicator light is on, push in and pull out the red Emergency Stop button to reset the system.
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Page 27: After Each Use
2 Lower the platform. 3 Turn the key switch to the off position and remove the key to secure from unauthorized use. 4 Chock the wheels. 5 Charge the batteries. Genie GS-2032 and Genie GS-2632 Operator's Manual OPERATING INSTRUCTIONS... -
Page 28: To Charge Battery
Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only Genie authorized battery and charger. To Charge Battery 1 Be sure the batteries are connected before charging the batteries. -
Page 29: Transport Instructions
1 Chock the wheels to prevent the machine from rolling. 2 Turn the brake release knob clockwise to reset the brakes. Towing the Genie GS-2032 or the GS-2632 is not recommended. If the machine must be towed, do not exceed 3.2 km/h. Genie GS-2032 and Genie GS-2632... -
Page 30: Decals
82779 Label - Capacity Indicator - GS-2032 82786 Danger - Maximum Capacity, GS-2632 82956 Label - Capacity Indicator - GS-2632 97582 Danger - Manual Force, GS-2632 Genie GS-2032 and Genie GS-2632 Second Edition • Second Printing Quantity Part No. 82784... - Page 31 Operator's Manual Second Edition • Second Printing DECALS Ground Controls Side Battery Side Part No. 82784 Genie GS-2032 and Genie GS-2632...
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Page 32: Genie Gs-2032 And Genie Gs
Maximum sound level at normal operating workstations (A-weighted) Power source 4 Batteries, 6V 225AH Controls Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS-2032 AC outlet in platform 8.1 m... - Page 33 Maximum sound level at normal operating workstations (A-weighted) Power source 4 Batteries, 6V 225AH Controls Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 82784 GS-2632 AC outlet in platform 9.9 m...
- Page 34 Genie North America Phone 425.881.1800 Toll Free USA and Canada Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570 Phone +46 31 3409612 Fax +86 21 53852569...
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