Vari BDR-595 D Adela Instructions For Use Manual

Vari BDR-595 D Adela Instructions For Use Manual

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Brush cutter
Adela
BDR-595 D
Instructions for use

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Summary of Contents for Vari BDR-595 D Adela

  • Page 1 Brush cutter Adela BDR-595 D Instructions for use...
  • Page 2: Table Of Contents

    Disposal of packaging and machine after the end of service life......23 Instructions for ordering spare parts................24 Contact to manufacturer:....................24 List of components......................24 Machine casing ......................25 Handlebars ........................27 Cutting disk drive .....................29 Wheel drive.......................31 Gearbox........................33 Letter of Guarantee ......................35 Text and illustrations c 2004 VARI,a.s. Publication No. VL-088-2004...
  • Page 3: Basic Information

    BDR-595D Adela 1 Basic information.  Ask your dealer to provide unpackaging of the machine and briefing. Fill in the following data concerning your machine. The data are important for ordering spare parts. It is advised to make a copy of this page with all data on the machine purchase for the case of a loss or theft of the original record.
  • Page 4: Introduction

    ,a.s. as a system of gardening, farming, small agricultural and communal machinery. Brush cutter BDR-595 D Adela is a design follow-up to the drum mower BDR-595 Adela...
  • Page 5: Operation Safety

    BDR-595D Adela 3 Operation safety. 3.1 Safety regulations.  This international symbol indicates important messages concerning safety. When you see the symbol, be aware of a possible injury threatening to yourself or to other persons and read the attached instructions carefully. ...
  • Page 6: Declared And Guaranteed Noise And Vibration Values

    BDR-595D Adela make sure there are no leakages and spills on engine parts when refuelling. If they happen to occur, dry out the stained parts or wait until the petrol evaporates.  When the machine is in operation, all other persons (children in particular) and animals have to be outside the machine’s working space.
  • Page 7 BDR-595D Adela...
  • Page 8: Use, Technical Specification And Technical Description Of The Machine

    BDR-595D Adela 4 Use, technical specification and technical description of the machine. 4.1 Using the machine. Brush cutter BDR-595D Adela is designed and manufactured according to the latest knowledge in the field of the small gardening and farming machinery. It excels in easy manoeuvrability, silent, high-performing and fuel-saving engine HONDA, and problem-free maintenance.
  • Page 9: Instructions For Use

    BDR-595D Adela Figure 1: Brush cutter BDR-595D Adela Rear grip points (for steering, lifting or loading the Lever of cutting disk machine) drive clutch with brake Accelerator lever (engine speed setting) Lever of wheel drive clutch Starter grip Handlebars Engine Pastic rosette to set handlebars height Upper...
  • Page 10: Putting The Machine Into Operation

    BDR-595D Adela 7. Slide the apron with the holder (21) into a holder in the frame above the right mudguard and secure it by tightening the plastic rosette with the bolt (22). Figure 2: Machine assembly 5.2 Putting the machine into operation. ...
  • Page 11: Machine Travel

    BDR-595D Adela 1. Start the engine while adhering to instructions presented in the operating manual for engine use. 2. Set-up maximum engine revolutions by using the accelerator lever on the right handrail. (Should the engine be cold, let it warm up at maximum revolutions for about 1 minute). 3.
  • Page 12: Stopping The Machine

    BDR-595D Adela Note: All four main positions of the accelerator lever are arrested by means of a simple system of stamp/projection in the lever body. STOP position of accelerator lever MIN (turtle) position of accelerator lever - engine stands still –...
  • Page 13: Working With The Machine

    BDR-595D Adela 5.6 Working with the machine. 5.6.1 Working width of the machine.  Prior to the machine use, the stand must be cleared of solid bodies such as stones, wires, loose construction debris, etc., which could be flung or might otherwise damage the machine.
  • Page 14: Maintenance, Care And Storage

    BDR-595D Adela under the cutting disk cover will do itself a partial clearance of the excessive grass and debris. Then drive the machine against the sward again (see Chapter 5.4).  Be very careful while lifting the machine and moving the machine backwards! b) Engine losing speed and stalling: release both levers on the handlebars, lift the machine front by pushing down on the handlebars and move the machine a bit backwards.
  • Page 15: Engine Oil Replacement

    BDR-595D Adela will not suffer excessive wear. The exchange interval can be extended up to 130 hours with oils of higher grades (API GL – 5, SAE 80W – 90). The running-up period of 5 hours must be observed. Czech oils fully meeting the requirements are MOGUL TRANS 90 or MOGUL TRANS 80W-90.
  • Page 16: Table Of Machine Lubrication

    BDR-595D Adela 6.1.3 Table of machine lubrication. During After Machine lubrication Lubricant Figure no. season season All cables min 2x silicone oil in - on the input to Bowdens min 2x atomizer - on the output from adjustment bolts Both swivel seatings of rotary lever in min 1x silicone oil in the gearbox...
  • Page 17: Tightening The Bolted Connections

    There is a “VARI“ stamp on the blade, which identifies the manufacturer and is at the same time a control mark indicating that the blade is an original spare part.
  • Page 18: V-Belt Replacement And Adjustment Of Tightening Pulley

    BDR-595D Adela Figure 6: Blade clamping on the cutting disk Nut M10 CSN 02 1403.25 Washer 14 Blade Washer 10,5 CSN 02 1702.15 Bolt M10x20 CSN 02 1103.55 6.4 V-belt replacement and adjustment of tightening pulley. V-belt should be replaced according to its wear (cracked sides, torn belt, sides worn out down to belt carrier fibres, belt “pulled“...
  • Page 19 BDR-595D Adela  Never put the engine on the side. Oil might get into the exhaust or into the air cleaner. Best engine placing is with the lower flange dwelling on two lintels which are at least 7 cm high. c) Dismount the upper casing and handrail (flat wrenches No.
  • Page 20: Adjusting The Litz Wires Of Pulley, Brake And Wheel Drive Clutch

    BDR-595D Adela Figure 7: Adjustment of the tightening pulley and maximum extension of the V-belt Jig pin Tightening pulley Driving belt pulley (engine) Driven belt pulley Right guide (cutting disk) lamination Jig pin Left guide lamination V-belt 6.5 Adjusting the litz wires of pulley, brake and wheel drive clutch. In order to guarantee low operating forces on levers which control the drive switching, it is advisable to lubricate the cables in Bowdens at least 2x during the season with some of oils available in atomiser (e.g.
  • Page 21: Diagnostics Of Driving Problems

    BDR-595D Adela Figure 8: Bowdens and adjustment bolts Brake Bowden cable and Brake Bowden cable and adjustment bolt No. 2 adjustment bolt No. 1 Hole possible Wheel drive clutch Bowden cable connection of litz wire hook and adjustment bolt No. 3 6.6 Diagnostics of driving problems.
  • Page 22: Table Of Service Operations

    BDR-595D Adela 6.7 Table of service operations. Operation During season After season Gearbox oil volume check 1x monthly yes,* Engine oil volume check prior to each machine use Engine air filter check prior to each machine use check Check of blades for fastening and prior to each machine use, *** check intectness...
  • Page 23: Machine Storage

    BDR-595D Adela d) Fill the hub inside with new grease (e.g. for water pumps) lubricating at the same time also the flange with balls and free wheel surfaces. e) Slide the free wheel on the wheel axis. The pin driven into the wheel axis must lean against the inclined surface on the free wheel (see Fig.
  • Page 24: Instructions For Ordering Spare Parts

    6. All components should be ordered in the nearest service shop or at your dealer’s. In the case of any confusions concerning the spare parts or technical issues, the VARI a.s. commercial, customer-service or technical departments are prepared to answer all your inquiries.
  • Page 25: Machine Casing

    BDR-595D Adela 9.1 Machine casing...
  • Page 26 BDR-595D Adela Machine casing Pos. Part Name Dimensions Drawing-Standard Ord. No. Pcs 1 Frame 22 9 1536 050 196 001 2 Screen holder 22 9 1856 005 169 016 4 Handle 22 9 8044 009 196 016 5 Upper cover 22 9 8545 034 196 049 6 Cutting disc cover...
  • Page 27: Handlebars

    BDR-595D Adela 9.2 Handlebars...
  • Page 28 BDR-595D Adela Handlebars Pos. Part Name Dimensions Drawing-Standard Ord. No. Pcs 1 Handlebars weldment 22 9 8078 059 196 002 2 Travel clutch lever 32 1 8058 009A 196 013 3 Cutting disk drive lever 32 1 8058 009B 196 067 4 Clutch bowden cable 622 9 8074 044 196 515...
  • Page 29: Cutting Disk Drive

    BDR-595D Adela 9.3 Cutting disk drive...
  • Page 30 BDR-595D Adela Cutting disc drive Pos. Part Name Dimensions Drawing-Standard Ord. No. Brake shoe 22 9 1664 024 189 014 Driven pulley 22 9 3325 012 189 004 Upper disc 22 9 5025 011 196 056 Brake cam 22 9 8032 048 196 003 Pulley arm 32 0 3330 034...
  • Page 31: Wheel Drive

    BDR-595D Adela 9.4 Wheel drive...
  • Page 32 BDR-595D Adela Wheel drive Pos. Part Name Dimensions Drawing-Standard Ord. No. Pcs 1 Gearbox BDR-595 22 9 3282 052 196 014 2 Driving pulley 22 9 3325 032 196 046 3 Driven clutch element 32 0 3625 029B 196 045 4 Engine plate 22 9 8032 049 196 007...
  • Page 33: Gearbox

    BDR-595D Adela 9.5 Gearbox...
  • Page 34 BDR-595D Adela Gearbox Pos. Part Name Dimensions Drawing-Standard Ord. No. 1 Fork weldment 22 1 3330 013A 189 078 2 Complete lever 22 9 3330 017 196 022 3 Complete driving disc 22 9 3616 006 189 029 4 Worm 2:54 32 0 3214 028 196 023...
  • Page 35: Letter Of Guarantee

    Warranty period for the product and accessories supplied with the product is 24 months from the date of sale to the purchaser if not stated otherwise in the “Service Manual for VARI Machines and Systems Equipped with HONDA Engines“. Time from the enforcement of liability for defects to the date when the user was obliged to take over the thing after the end of repair is not included in the warranty period.
  • Page 36 BDR-595D Adela Warranty inspection 1 Warranty inspection 1 Date: ………………………………………Person in charge:………………………………………………… Machine model………………………… Serial No.:…………………………… Service shop stamp and signature Warranty inspection 2 Warranty inspection 2 Date:………………………………………Person in charge:………………………………………………… Machine model………………………… Serial No.:…………………………… Service shop stamp and signature Warranty service Warranty service Date of complaint delivery:………………………………………………………………………………………...

Table of Contents