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Summary of Contents for DualSaw CS 300
- Page 1 CS 300 MANUAL/MANUEL WARNING: Read, understand and follow all safety rules and operating instructions in this manual before using this product. SAVE THIS MANUAL FOR FUTURE REFERENCE...
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Page 2: Table Of Contents
Part List ......................20 Accessories ......................22 Customer Service ....................22 INTRODUCTION The DUALSAW CS 300 has many special features that make this tool very differ- ent from other circular saws. Please read and understand this manual before using this product. WARRANTY DUALSAW®... -
Page 3: Product Registration
PRODUCT REGISTRATION To get information on product updates, special offers and warranty claims, regis- ter your DUALSAW CS 300 on our website www.dualsaw.com Here is what you will need: • Sales Receipt • Machine Serial Number (located on the handle of your saw) - Page 4 GENERAL SAFETY RULES • Do not abuse the cord. Never use the cord to carry the tool or to pull the plug. Keep cord away from heat, oil, sharp edges or moving parts. Contact Customer Service if cord is damaged and do not use the saw. Damaged cords increase the risk of electric shock.
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Page 5: Personal Safety
GENERAL SAFETY RULES PERSONAL SAFETY • Stay alert, watch what you are doing and use common sense when operat- ing a power tool. Do not use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. -
Page 6: Specific Safety Rules
GENERAL SAFETY RULES • Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, con- tact Customer Service before using. Many accidents are caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool. Contact Customer Service to have defective switches replaced. - Page 7 Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. • DO NOT use any blades other than the DUALSAW Blades specially designed for this tool. Other blades do not match the mounting hardware & will cause loss of control.
- Page 8 SPECIFIC SAFETY RULES Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given be- low: • Maintain a firm grip with both hands on the saw and position your body and arm to allow you to resist kickback forces.
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Page 9: Additional Safety Rules
SPECIFIC SAFETY RULES ADDITIONAL SAFETY RULES • Be sure to read and understand all instructions. Failure to follow all instruc- tions listed below may result in electric shock, fire and/or serious personal injury. • Know your power tool. Read operator’s manual carefully. Learn the applica- tions and limitations, as well as the specific potential hazards related to this tool. -
Page 10: Symbols
SYMBOLS Some of the following symbols may be used on this tool. Proper interpreta- tion of these symbols will allow you to operate the tool better and safer. SYMBOL NAME DESIGNATION/EXPLANATION Volts Voltage Amperes Current Hertz Frequency Watt Power Minutes Time Alternating Type of Current... -
Page 11: Features
• No Load Speed: 8300 RPM • Current Input: 120 V, 60 Hz AC Handle Fig. 1 KNOW YOUR DUALSAW CS 300 Before attempting to use this tool, familiarize yourself with all operating fea- tures and Safety rules. (See Figure 1). SPINDLE LOCK The spindle lock allows you to secure the blade when turning the blade screw. -
Page 12: Assembly
• If any parts are damaged or missing please call 1-855-382-5729 for assis- tance. PACKING LIST • DUALSAW CS 300 • 1 Set of All-Purpose Blades (on saw) • Handle • Blade Wrench • 10 Lubrication Sticks •... - Page 13 Fig. 2 REMOVING THE BLADES WARNING! The DUALSAW uses specially designed blades. No other types of blades should ever be used on this tool. Other blades will not operate safely on this saw and could result in serious personal injury.
- Page 14 ATTACHING THE BLADES 1. Identify “Face A” and “Face B” on 2. Open lower guard and place “Face your new set of DUALSAW blades. A” blade on saw and fit on the outer arbor shaft . (Fig. 10) FACE A...
- Page 15 ASSEMBLY 3. Place “Face B” blade on top of 4. Place washer and lock nut onto “Face A” blade and fit on inner ar- shaft. (Fig. 12) bor shaft. (Fig. 11) Fig. 12 Fig. 11 5. Tighten lock nut using blade wrench tool.
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Page 16: Operation
OPERATION DUALSAW BLADES • Keep the blades clean, sharp and properly set. Using a dull blade will place a heavy load on your saw and increases the danger of kickback. Keep extra blades on hand, so sharp blades are always available. - Page 17 OPERATION CAUTION! Maintain control of the saw to make sawing safer and easier. Loss of control of the saw could cause an accident resulting in possible serious injury. STARTING A CUT • Slide the switch to ON to start the saw. Always let the blades reach full speed before you begin to cut into the work piece.
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Page 18: Cutting Different Materials
OPERATION CUTTING DIFFERENT MATERIALS Fig. 14 Fig. 15 FLAT STRIP SOFT METALS Move blades in a 90 degree angle Apply lubrication sticks through the lubrication system and then cut. across the piece. (Fig. 14) (Fig. 15) Fig. 16 Fig. 17 U-SHAPE MATERIAL SQUARE TUBE Move blades to the tube in a diago-... -
Page 19: Maintenance
• For your convenience, we have included 10 lubrication sticks in your package. Additional lubrication sticks can be purchased at www.dualsaw.com. • Insert a lubrication stick in the lubrication unit as shown in figure 20. Fig. 20... - Page 20 BLADE MAINTENANCE • Don’t use any blades other than the DUALSAW™ CS 650 blades specially designed for this tool. Other blades do not match the mounting hardware and will cause loss of control.
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Page 21: Part List
MAINTENANCE TROUBLESHOOTING PROBLEM CAUSE SOLUTION An unusually large 1. Replace blades 1. Damaged Teeth amount of sparks 2. Increase feed speed 2. Feed speed is too stlow 3. Blunt Teeth 3. Mount new set of blades 1. Reduce the feed speed 2. - Page 22 PART LIST...
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Page 23: Accessories
CUSTOMER SERVICE Now that you have purchased your DUALSAW, should you need repair parts or service, simply contact our Customer Service at 1-855-DUALSAW (382- 5729). Be sure to provide all pertinent facts when you call. You can also check our website www.dualsaw.com for a list of frequently asked questions or e-...
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