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The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration. The available information has been prepared with all possible care, but Handicare cannot be held liable for possible errors in the information or the consequences thereof.
Table of contents This manual ................................. 5 Indications and pictograms ............................5 Available documentation ............................7 Identification plate ..............................7 Identification of the product ............................7 Warranty ..................................8 Wheelchairs and the environment ..........................9 General safety regulations and instructions ....................10 1.1 Indications and instructions on the wheelchair ....................
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Table of contents 6.3 Options, wiring and modules ........................83 025 Electrical tilt ..............................84 026 Electrical seat lift ............................85 027 Electrical seat lift with mechanical tilt ......................86 028 Wiring and modules DX ..........................87 029 Wiring and modules Shark ..........................95 030 Kerb climber ..............................
Preface This manual This manual contains the basic instructions for repairs and general maintenance of the electric wheelchair. Mechanics that do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the electric wheelchair. Always make sure that the work is carried out safely, particularly with respect to procedures requiring the wheelchair to be lifted up.
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Preface Battery charging connection To charge the batteries, see 'Charging'. Program This program depends on the version of the wheelchair (front-wheel drive or rear-wheel drive). The sticker indicates the program. Danger of crushing! Use caution when swinging the controller aside to avoid getting anything crushed.
Preface The following pictograms are used in this manual: CAUTION/WARNING Procedures that - if not executed properly - can result in damage to the product, the environment, or human injury. ATTENTION! Suggestions and advice that help tasks or procedures involved to be carried out more easily. Consult the specified information source(s) first.
In case of any defects the User is required –within two weeks after discovery of the defect- to contact the dealer. He has to complete a return form and return the product or part via the RMA-process. Handicare will, at its sole discretion, take the corrective action it seems fit under the given circumstances within a reasonable period of time (depends on nature of claim) from receipt of the completed return form.
Preface This warranty will void in case of: The product and/or its parts being modified or items having been added by others than Handicare; • Changes in cosmetic appearance by use; • Failure to observe the instructions for use and maintenance, use other than normal use, wear and •...
1 General safety regulations and instructions ® Handicare accepts no liability whatsoever for damage or injury caused by the failure to (strictly) adhere to the safety guidelines and instructions or due to carelessness during the use and cleaning of the wheelchair and possible accessories.
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General safety regulations and instructions The standard version of your wheelchair was tested according to the strictest EMC • requirements. Mobile telephones do not affect the wheelchair’s driving behaviour. When using a mobile telephone in the vicinity of a wheelchair with special adaptations, you are advised to first switch off the wheelchair.
Tools 2 Tools Tools The tools below are needed for various mechanical settings and maintenance: Quantity Description Size (mm) Application Screwdriver Installing or removing a variety of plastic cover caps. Installing or removing the carbon brushes. Crosshead Adjusting the position of the seat cushion. screwdriver Adjusting the height of the side panel.
Maintenance 3 Maintenance, replacement and repair Maintenance table Below, we have indicated what needs to be checked, how often this should be done, and by whom. Time Description To be carried out by User Dealer Daily Charging the batteries, after each use. •...
Maintenance Replace the batteries as follows: Switch the wheelchair off. • Loosen the star knobs (A). • Remove the front cover (B) from the battery tray. • Loosen the bolt from the negative (-) terminal (F) • and remove the battery clamp from the battery terminal.
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Maintenance Refit the tyre (with repaired or new inner tube) as follows: Place the inner tube in the tyre. • Pump the inner tube up a little. • Slide both tube and tyre onto the rim. • The valve should fall into the notch in the rim. Slide the rim half onto the wheel.
Maintenance 3.3.3 Replacing the driven wheel When replacing the driven wheel, make sure not to switch off the neutral, so that the wheel does not turn. Replace as follows: Support the wheelchair so that the wheel is off the • ground.
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Maintenance 3.4.1 Tyre repair for swivel wheels Repair a flat tyre as follows: Support the wheelchair so that the wheel is off the ground. • Pull out the valve to completely deflate the tyre. • Loosen the wheel bolt using an open-ended spanner with a width of 13 mm and stop the bolt with •...
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Maintenance 3.4.3 Replacing the swivel wheel Replace the swivel wheel as follows: Support the wheelchair so that the swivel wheel is • off the ground. Remove the plastic cover cap (A) using a • screwdriver. Loosen nut (B) using a box spanner with a width •...
Maintenance 3.4.5 Replacing the ball-head bearings Replace the ball-head bearings as follows: Support the wheelchair so that the swivel wheel is • off the ground. Remove the complete swivel wheel; see • 'replacing swivel wheel’. Remove the bearings (A) from the bush (B). •...
Maintenance Replacing the covers 3.6.1 Removing/fitting the covers Remove/fit the covers as follows: Remove the front cover (A), the side covers (B) • and the mud guards (C) by unscrewing all screws from the front cover, the side covers and the mud guards with an Allen key with a width of 4 mm on both sides of the wheelchair.
Maintenance Replacing drive and components 3.7.1 Replacing tube under the drive unit Replace the tube under the drive unit as follows: Support the wheelchair under the battery tray so • that both drive wheels remain on the ground. Remove the shock breaker; see 'replacing shock •...
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Maintenance 3.7.3 Replacing the side frame Replace the side frame as follows: Support the wheelchair under the battery tray so • that both drive wheels remain on the ground. Remove the drive unit; see 'replacing drive unit'. • Remove the swivel wheel; see 'replacing the •...
Maintenance Place the carbon brush connection in the carbon brush holder so that a flat assembly is created. • Screw the plastic screw cap onto the carbon brush holder. • Replace the side frame in the proper position; see 'replacing side frame'. •...
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Maintenance 3.8.3 Replacing the ‘Shark’ controller Remove the fuses, see § 3.8.1. Replace the ‘Shark’ controller as follows: Push the lock (B) in and simultaneously pull the • plug (A) out of the controller. Unscrew the screws (C) and the washers, using a •...
Maintenance Compact lighting 3.9.1 Replacing the front light Replace the front light as follows: Pull the reflector (A) off the holder (D). • Hold the rubber seal (C) tight so that it cannot get • lost. Unscrew the LED bulb (B) from the fitting. •...
Maintenance 3.10 Cleaning Removing dry dirt Upholstery, metal parts and frame parts can usually be cleaned easily with a dry soft cloth. Removing mud and/or other wet dirt Parts that are soiled with wet dirt are best cleaned by first wiping the dirty parts with a wet sponge and then wiping them dry with a dry soft cloth.
Troubleshooting 4 Troubleshooting 'DX' faultfinding table Check the malfunction/signal with the aid of the following list. Signal Possible cause Remedy ON/OFF light The controller plug is not properly inserted Insert the plug properly in the 'power module' does not go on: in the 'power module'.
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Note: If all the plugs are connected properly and you have used the troubleshooting list but not found the cause, contact the Service Department of Handicare. Before changing DX bus cables, fuses and/or modules, remove both fuses from the battery compartment (see §...
Note: If all the plugs are connected properly and you have used the troubleshooting list but not found the cause, contact the Service Department of Handicare. Before changing Shark bus cables, fuses and/or modules, remove both fuses from the battery compartment (see §...
Technical specifications Measurements legends Armrest height Distance from top/side of seat to top of armrest. Leg rest width Distance between the leg rest tubes. Total width Distance between the widest points of the wheelchair. Foot-plate width Width of the foot plate, excluding the cover caps and the mounting parts.
Technical specifications Glossary A setting is only carried out once. • A setting may comprise a number of actions, usually involving tools. An adjustment may be carried out more than once. • An adjustment does not take much effort and is easily carried out. An adjustment may be made by the user, the attendant or a therapist.
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Technical specifications 5.4.1 Electrical connection diagrams for ‘DX’ and ‘Shark’ ROOD ZWART BLACK ® DX POWE R MODULE 0 0 8 . 0 0 0 0 0 . 0 2 1 A R T . N R . : Version 2015v1...
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Technical specifications 5.4.2 Electrical wiring diagram for 'DX' Standard Version 2015v1...
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Technical specifications 5.4.3 Electrical wiring diagram for 'DX' Lighting Version 2015v1...
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Technical specifications 5.4.4 Electrical wiring diagram for 'DX' Back rest/Leg rest Version 2015v1...
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Technical specifications 5.4.5 Electrical wiring diagram for 'DX' Lighting/Back rest/Leg rest Version 2015v1...
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Technical specifications 5.4.6 Electrical wiring diagram for ‘DX’ MBL Seat lift/MBL Tilt/Lighting/Back rest/Leg rest Version 2015v1...
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Technical specifications 5.4.7 Electrical wiring diagram for ‘Shark’ Drive only Version 2015v1...
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Technical specifications 5.4.8 Electrical wiring diagram for ‘Shark’ Drive only/Lighting Version 2015v1...
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Technical specifications 5.4.9 Electrical wiring diagram for ‘Shark’ Back rest Version 2015v1...
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Technical specifications 5.4.10 Electrical wiring diagram for ‘Shark’ MBL Seat lift Version 2015v1...
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Technical specifications 5.4.11 Electrical wiring diagram for ‘Shark’ MBL Tilt Version 2015v1...
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Technical specifications 5.4.12 Electrical wiring diagram for ‘Shark’ MBL Seat lift and Back rest Version 2015v1...
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Technical specifications 5.4.13 Electrical wiring diagram for ‘Shark’ MBL Tilt and Back rest Version 2015v1...
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Technical specifications 5.4.14 Electrical wiring diagram for ‘Shark’ MBL Seat lift and Tilt Version 2015v1...
Technical specifications Authorised service and technical support If you have any problems or questions concerning this product, please contact your dealer. Ask us for information about your nearest dealer. Manufacturer: Handicare Supplier Stamp Version 2015v1...
Parts lists 6 Use of the parts lists This document is meant as a reference book to be used to order parts for the wheelchair that is shown on the front cover. How to order: When ordering parts, please specify: Serial number (see the identification plate).
Parts lists SEDEO 014-015 Drawing Description Page Sedeo seating frame Mechanical backrest old Electrical backrest Gas spring backrest adjustment Mounting bracket for leg rest Standard leg rest Comfort Mechanical leg rest Comfort Electrical leg rest Central leg rest Upholstery Head rest Arm rests Lighting 66 –...
Parts lists 001 Sedeo seating frame 11 12 13 14 14 Article number Units Description 00000.9009 Insert cap round 15 black 02030.4123 Back part 2 Sedeo short back arm 00001.0204 Washer 00000.1401 Shaft lock washer 15MM D6799 RVS 02030.4023 Back part 1 Sedeo 9000673 Pressure plate Sedeo 02030.3423...
Parts lists 002 Mechanical backrest old Article number Units Description No longer available as on drawing. See drawing 001 pos 10 for replacement parts. Version 2015v1...
Parts lists 005 Mounting bracket for leg rest Article number Units Description 01245.9623 Mounting bracket for standard and comfort leg rests 05245.9723 Mounting bracket for electrical leg rests 05990.0012 Insert tube right for electrical leg rest 05990.0013 Insert holder left-hand 00000.3590 Adjusting screw M6X16 01502.1323...
Parts lists 006 Standard leg rest Article number Units Description Standard leg rest left See page 59. Standard leg rest right See page 59. 1002515 Standard leg rest upper part left 1002514 Standard leg rest upper part right 01500.1112 Leg rest release lever 01500.2212 Leg rest release spring Footplate left...
Parts lists 007 Comfort mechanical leg rest Article number Units Description Comfort leg rest left See page 59. Comfort leg rest right See page 59. 1002517 Comfort leg rest upper part left 1002516 Comfort leg rest upper part right 1008580 Hinge comfort leg rest 01500.1112 Leg rest release lever...
Parts lists 008 Comfort electrical legrest Article number Units Description Electrical comfort leg rest left See page 59 Electrical comfort leg rest right See page 59 1003029 Electrical comfort leg rest upper part left 1003028 Electrical comfort leg rest upper part right 1008580 Hinge comfort leg rest 01500.1112...
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Parts lists SPARE PARTS SEDEO LEGRESTS AND FOOTPLATES LEGRESTS CALF PLATE AND CALFSTRAP AND TYPE SIZE RIGHT LEFT LEGRESTBRACKET LEGRESTBRACKET, SET 1003561 1003560 1003592 1003579 1003563 1003562 1003593 1003580 01500.9019 01500.9119 140.00071.000 140.00011.000 STANDARD 1003565 1003564 1003594 1003581 1003567 1003566 1003595 1003582 1003569...
Parts lists 009 Central leg rest Article number Units Description 140.00061.000 Central leg rest 1011019 Central leg rest with calf plate bracket 9001719 Upper part hinge 9002040 Upper part hinge with calfplate bracket 00001.1324 Label tilting hazard 00000.3706 Button head M8X25 20050.1311 Lower tube 00000.5002...
Parts lists 010 Upholstery Article number Units Description Sedeo seat See page 62. 00000.3617 Screw M5X30 00000.6501 Pipe clamp DIA 22 black 220.00121.505 Calf plate standard 220.00141.505 Calf plate small 00000.3206 Screw M5X16 Sedeo backrest See page 63. 00000.5721 Washer flat M6 00000.6504 Pipe clamp back closed type 00000.3207...
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Parts lists SPARE PARTS SEDEO SEAT CUSHIONS PROFILED WITH GREY PROFILED MEMORY FOAM SUPPORT W X D MIDDLE BAR 42x50 200.42131.505 1002950 200.40481.517 205.42791.517 46x50 200.42211.505 1002951 200.40561.517 205.42871.517 50x50 200.42291.505 1002952 200.40641.517 205.42951.517 42x54 1001977 1002953 1001997 1002006 42x58 1001978 1002954 1001998...
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Parts lists SPARE PARTS SEDEO BACKRESTS PROFILED WITH GREY WITH LUMBAR PROFILED EXTRA SOFT W X D SUPPORT MIDDLE BAR 42x52 207.20031.505 1002974 215.20031.505 207.20211.520 46x52 207.20051.505 1002975 215.20051.505 207.20231.520 50x52 207.20071.505 1002976 215.20071.505 207.20251.520 42x56 1002143 1002977 1002161 1002179 42x60 1002144 1002978...
Parts lists 011 Headrest Article number Units Description 222.00151.505 Headrest type 4, small mode, black Sellaskin 222.00131.505 Headrest Type 3, Flexible, black Sellaskin 222.00111.505 Headrest Type 2, Large, black Sellaskin 00000.3206 Screw bck/kr M5X16 D7985 02193.0023 Metal Section Headrest. Standard Adjustable 02194.0023 Metal Section Headrest.
Parts lists 012 Arm rests Article number Units Description 05373.9490 Armrest PU left 05373.9390 Armrest PU right 221.00131.505 Armrest 30 cm, black Sellaskin 221.00111.505 Armrest 40 cm, black Sellaskin 221.00301.505 Armrest P-Shape L/H, black Sellaskin 221.00291.505 Armrest P-Shape R/H, black Sellaskin 00000.2201 Spring washer M5 D127B/VZ 00000.3207...
Parts lists 013 Compact LED Lighting Article number Units Description 1011638 LED light unit (LHS=RHS) 1014193 Head light white LED 1014194 Rear light red LED 1014192 LED T10 24V 264.00111.000 Indicator light (set of 2) 1272 Bulb 24v 5w ba9s 1001724 Grommet 00000.9009...
Parts lists 013a LED Lighting Article number Units Description 9006979 LED lighting unit right including mounting bracket 9006978 LED lighting unit left including mounting bracket 9006371 LED lighting unit right 9006370 LED lighting unit left 02040.0782 Bracket black 00000.4036 Socket head screw M5x12 00000.4037 Socket head screw M6x12 9006372...
Parts lists 015 Swing-away joystick bracket Article number Units Description 1009533 Swing-away bracket for remote right 1009536 Swing-away bracket for remote left 008.00000.191 Label 15040.0823 Tube for remote 1002331 Tube for remote G90 RHS 1002603 Tube for remote G90 LHS 9000265 Shark mounting plate 00000.2201...
Parts lists Carrier 019-020 Drawing Description Page Suspension arm and motor Battery tray and suspension Swivel wheels Swivel wheels suspended Drive wheel Transport fixation Covers Batteries Version 2015v1...
Parts lists 017 Suspension arm and motor Article number Units Description 906.00000.061 Freewheel handle 101.00011.000 Motor 10Km/u RWD left/FWD right 101.00001.000 Motor 10Km/u RWD right/FWD left 101.00111.000 Motor 6Km/u RWD left/FWD right 101.00101.000 Motor 6Km/u RWD right/FWD left 103.00021.000 Brushes (set) 00000.2003 Washer flat M8 D125A/vz 00000.4108...
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Parts lists 1003242 Motor brake RWD right/FWD left, till 20-08-2009 (3 bolts) 1003243 Motor brake RWD left/FWD right, till 20-08-2009 (3 bolts) 1011124 Motor brake RWD right/FWD left, from 20-08-2009 (2 bolts) 1011125 Motor brake RWD left/FWD right, from 20-08-2009 (2 bolts) 258.00001.023 Anti-tip set Version 2015v1...
Parts lists 022 Transport fixation Revision B Revision C and higher Article number Units Description 05010.3310 Washer 00000.2803 Cup spring bl 23X12,2X1 00000.1750 Locknut M12 D985/8/VZ 00000.9008 Insert cap, round 35 black Identification plate 00000.1802 Nut M8xP1.25 00000.2003 Washer flat M8 D125A/vz 9000094 Transport fixation RWD (revision B) 9002111...
Parts lists 028 Wiring and modules DX Version 2015v1...
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Parts lists 028 Wiring and modules DX Article number Units Description 00355.0425 DX remote 16 key (Rem 48) 00355.0426 DX remote 16 key + (Rem 48a) 9007167 DX Remote 12 key for worktop (Rem41E) 1003305 DX Remote G90 00355.0023 DX cable 1m 055.00000.023 DX Power cable 9006231...
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Parts lists 028 Wiring and modules DX In this overview it’s indicated which cabling and modules are being used on the wheelchair in a particular Construction. This is equal to a front- and back-wheel driven wheelchair. Standard: Article number Units Description 00355.0425 DX Remote 16 key 9007159...
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Parts lists Electrical leg rests (lighting optional): Article number Units Description 00355.0425 DX Remote 16 key 9007159 DX2 Power module PMA90L 9006231 DX2 Power cable 055.00000.013 Wire battery loop 00355.0018 DX cable 1,75m 00355.0023 DX cable 1m 00355.0201 DX CLAM 00355.1250 DX Clam cable 00355.1080...
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Parts lists Electrical backrest & leg rests (lighting optional): Article number Units Description 00355.0425 DX Remote 16 key 9007159 DX2 Power module PMA90L 9006231 DX2 Power cable 055.00000.013 Wire battery loop 00355.0018 DX cable 1,75m 00355.0023 DX cable 1m 00355.0201 DX CLAM 00355.1250 DX Clam cable...
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Parts lists Electrical leg rests & tilt (lighting optional): Article number Units Description 00355.0425 DX Remote 16 key 9007159 DX2 Power module PMA90L 9006231 DX2 Power cable 055.00000.013 Wire battery loop 00355.0074 DX cable 2,7m 00355.0018 DX cable 1,75m 00355.0201 DX CLAM 00355.1250 DX Clam cable...
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Parts lists Electrical backrest & leg rests & tilt (lighting optional): Article number Units Description 00355.0425 DX Remote 16 key 9007159 DX2 Power module PMA90L 9006231 DX2 Power cable 055.00000.013 Wire battery loop 00355.0074 DX cable 2,7m 00355.0018 DX cable 1,75m 00355.0201 DX CLAM 00355.1250...
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Parts lists Electrical leg rests & tilt & seat lift (lighting optional): Article number Units Description 00355.0425 DX Remote 16 key 9007159 DX2 Power module PMA90L 9006231 DX2 Power cable 055.00000.013 Wire battery loop 00355.0074 DX cable 2,7m 00355.0018 DX cable 1,75m 00355.0201 DX CLAM 00355.1250...
Parts lists 029 Wiring and modules Shark Version 2015v1...
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Parts lists 029 Wiring and modules Shark Article number Units Description 1003091 Shark remote drive & lighting 1002943 Shark remote lighting & actuators 1001179 Shark remote drive only 9001502 Micro switch Lift 9001373 Power cable Shark 1010366 Shark power module drive only 1003092 Shark power module drive &...
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Parts lists 029 Wiring and modules Shark In this overview it’s indicated which cabling and modules are being used on the wheelchair in a particular Construction. This is equal to a front- and back-wheel driven wheelchair. Drive only: Article number Units Description 1001179...
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Parts lists Electrical seat lift (lighting optional): Article number Units Description 1002943 Shark remote lighting & actuators 1002944 Shark power module lighting & actuators 9001373 Power cable Shark 055.00000.013 Wire battery loop 1002945 Shark cable 1,5M 1003239 Shark extension cable 0,64M 9001428 Harness lights &...
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Parts lists Electrical tilt & backrest (lighting optional): Article number Units Description 1002943 Shark remote lighting & actuators 1002944 Shark power module lighting & actuators 9001373 Power cable Shark 055.00000.013 Wire battery loop 1002945 Shark cable 1,5M 1003239 Shark extension cable 0,64M 9001428 Harness lights &...
Parts lists 030 Kerb climber Article number Units Description 1004565 Kerb climber 00000.1702 Lock nut M8 00000.2003 Washer flat M8 9000671 Kerb climber mounting bracket 00000.4311 Hex. Bolt M8x20 00000.6801 Star knob M8x20 03411.2100 Kerb climber gas spring 03411.0190 Kerb climber shoe Version 2015v1...
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01-01-2012 Version 2012v1 Page Drawing Changes Deleted article numbers 1001123, 1008160 and 1008161 Added ‘LED lighting‘ drawing and exploded view Replaced picture of LED lighting & indicators compact version by LED lighting and changed article number and description 1001123 LED lighting & indicators, compact version into 9006981 LED lighting unit set (left + right) 87-92 Replaced article number 1001123 by 9006981...
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