Website: http://www.sears.com ELECTRIC & GAS DRYER SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY IN ORDER TO PROPERLY DIAGNOSE PROBLEMS AND TO SAFELY PROVIDE QUALITY SERVICE ON THESE DRYERS. MODEL : DLEX5101W DLGX5102W DLEX5101V DLGX5102V...
OCT. 2009 PRINTED IN KOREA P/No.: MFL62119920...
IMPORTANT SAFETY NOTICE he information in this service guide is intended for use by individuals possessing skill and experience in electrical, electronic, and mechanical appliance repair. Any attempt to repair a major appliance may result in personal injury and property damage. he manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
SPECIFICATIONS Name: Electric and Gas Dryer Power supply: Refer to the rating label on the dryer. Gas: 120 VAC Electric: 240VAC Size: 27 X 28.9 X 45.3 (inch) Dryer capacity: IEC 7.3 cu.ft. Weight: 133.2 (Ibs) Specifications are subject to change by manufacturer. ACCESSORIES Dryer rack (1 each) See page 6 of this manual for usage instruction.
DLEX5101W DLEX5101V REMARK ITEM DLGX5102W DLGX5102V Color Blue White / Stainless Silver Material & Top Plate Powder coating Finish Door Trim Spray POWER SUPPLY 120V/240V 60Hz (26A) 250W (4.5A) AC 120V MOTOR AC 240V(ELECTRIC MODEL) HEATER 5400W (22.5A) ELECTRICITY CONSUMPTION...
FEATURES AND BENEFITS INSTALLATION INSTRUCTIONS Dryer Rack Installation Instructions Open the door. Put the dryer rack into Check and be sure that the Hold the dryer rack the drum front of the rack is properly with both hands. seated behind the lint filter.
Review the following options to determine Option 1: 4-wire connection with the appropriate electrical connection for a Power supply cord. your home: • If your local codes or ordinances do not allow the use of a 3 wire connection, or you are installing your dryer in a mobile home, you must use a 4- 4-wire receptacle wire connection.
Option 2: 3-Wire Connection with a Power Supply Cord lf your local codes or ordinances permit the connection of a frame-grounding conductor to the neutral wire, use these instructions. If your local codes or ordinances do not allow the connection of a frame-grounding conductor to the neutral wire, use the instructions under Section 3: Optional 3-wire connection.
3-2. Connect Gas Supply Pipe (Gas Dryer ONLY) For further assistance, refer to section on Gas Requirements. 1. Make certain your dryer is equipped for use with the 3. Connect to gas supply pipe using a new flexible type of gas in your laundry room. Dryer is equipped stainless steel connector.
DRYER CYCLE PROCESS Modifiers Wrinkle Damp Dry Time in More Time/ Static Type Cycle Fabrics Type Temperature Dry Level Min. Guard Signal Shield Less Time Mid High Comforter,shirts,Trousers Steam Refresh 1 - 5 garments (DO NOT Adjustable use for delicate fabrics) Adjustable Extra Dry High...
COMPONENT TESTING INFORMATION When checking the Component, be sure to turn the power off, and do voltage discharge sufficiently. CAUTION Component Test Procedure Check result Remark • Heater case- 1. Thermal cut off Measure resistance of terminal If thermal fuse is open must be replace Safety to terminal...
Component Test Procedure Check result Remark 7. Heater Measure resistance of the • Electric type following terminal Resistance value: 10Ω Terminal: 1 (COM) - 2 Resistance value: 10Ω Terminal: 1 (COM) - 3 Resistance value: 20Ω Terminal: 2 - 3 8.
Component Test Procedure Check result Remark • Gas type 13. Outlet Thermostat Measure resistance of terminal (Auto reset) to terminal • Gas funnel Open at 203 7°F (95 5°C Resistance value Continuity < 1Ω Close at 159 9°F (70 5°C) •...
MOTOR DIAGRAM AND SCHEMATIC NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently. ■ Contact On / Off by Centrifugal Switch Terminal No Remark Mode Resistance Motor 2 ~ 3Ω Motor Heater (Electric Models) STOP Gas Valve (Gas Models) Motor...
WIRING DIAGRAM Label all wires prior to disconnection when servicing controls. Wiring CAUTION errors can cause improper and dangrous operation. Verify proper operation after servicing. ELECTRIC DRYER WIRING DIAGRAM GAS DRYER WIRING DIAGRAM...
STEAM FUNCTION 8-1. Steam Cycle Guide TEMP. FABRIC MAXIMUM DEFAULT TIME FABRIC TYPE STEAM CONTROL LEVEL STATE AMOUNT Comforter Single (1 each) Bedding STEAMSANITARY 39 minutes Children’s clothing 3 lbs. Comforter Single (1 each) 20 minutes Shirts* 5 each 8 lbs. 10 minutes STEAMFRESH REDUCE...
8-2. Troubleshooting for Steam Dryer POSSIBLE CAUSES SOLUTIONS PROBLEM ADD WATER indicator • Water supply error. • Check steam feeder drawer: light is on during the (1) Make sure steam feeder is filled with water to drying cycle MAX line. (2) Make sure steam feeder is seated properly and drawer is fully cloased.
POSSIBLE CAUSES SOLUTIONS PROBLEM • This is normal. • Steam is released at different stages of the cycle Cannot see steam for each option. vapor at the beginning of cycle. The display shows • MORE TIME button • Pressing the MORE TIME button several times will BULKY LOAD.
FLOW SENSOR FUNCTION 9-1 Flow sensor This FlowSense function detects the clogging or blocking of ducts. Clogged duct vents or hoses decrease efficiency in drying clothes. Clogged vents can also cause fire. This function alarms you, when to clean the ducts. When the alarm about duct clogging is on display of the panel, your duct vents should be cleaned by yourself or serviceman.
9-2 Installation check This feature allows you to quickly verify that the exhaust system is adequate for the normal function of the dryer. The check takes only two minutes. The results of the check are displayed in the FlowSense display window as shown below (Fig.
9-3 Troubleshooting for flow sensor dryer 1. FLOW SENSE indicator light is on Is lint filter full? Clean lint filter before every load Is duct clogged? Check & clean duct. 2. FLOW SENSE indicator light is on and does not disappear. 1.
DIAGNOSTIC TEST 1. This TEST should be used for Factory test /Service test. Do not use this DIAGNOSTIC TEST other than specified. 2. Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore do not activate it manually.
Test 1 120V AC Electrical supply When measuring power, be sure to wear insulated gloves, to and avoid an Caution electric shock Trouble Symptom No power was applied to controller. (LED, LCD Display off) Measurement Condition With dryer power on; connector linked to controller. •...
Caution When measuring power, be sure to wear insulated gloves, to and avoid an electric shock. Check the Tab Relays Connection properly. Trouble Symptom Measurement Condition With dryer power on; connector linked to controller. 1. Power Connection : Connection of the Tab Relay with Heater (Electric) Tab Relay 1 Tab Relay 2 Heater 1 Remark...
3. Incorrect Connection Error and Results. : Incorrect Connection of the Tab Relay and Connector Housing (Elec) PCB condition Heater1 Heater2 Items Case Operation(White) Of operation Operation(black) 1.Black and White Housing Wire CROSS Power Off Power Off 2.Black Housing Wire CROSS 3.White Housing Normal...
Test 2 Thermistor Test --- Measure with Power Off Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with the ground.) During Diagnostic Test, tE1 and tE2 error occur. Trouble Symptom During operation, heater would not turn off, or remains on.
Test 3 Motor test Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with earth line.) Trouble Symptom Drum will not rotate; no fan will function; no heater will work. Measurement Condition Turn the dryer’s power off, then measure resistance.
Test 4 Moisture sensor Test 4 Moisture sensor Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with ground line.) Trouble Symptom Degree of dryness does not match with dry Level. Measurement Condition Turn the dryer’s power off, then measure resistance.
Test 5 Door switch test Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with earth line.) Door opening is not sensed. (During operation, when opening door, drum motor and Trouble Symptom Heater run continuously) door close is not sensed.
Test 6 Heater switch test - Electric Type Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with earth line.) While operating, heating will not work. Trouble Symptom Drying time takes longer.
Test 7 GAS Valve test - Gas Type Test 7 GAS Valve test - Gas Type Caution When measuring power, be sure to wear insulated gloves, to avoid electric shock. While operating, heating will not work. Trouble Symptom Drying time takes longer With dryer power on Measurement Condition Power on &...
Test 8 Motor Assembly, DC, Pump Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with earth line.) During diagnostic test, E5 error occur. Trouble Symptom Turn the dryer’s power off, then measure resistance.
Test 9 Generator Assembly Before measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with earth line.) During Steam cycle, generator assembly is not heating. Trouble Symptom During diagnostic test, tE4 error occur.
CHANGE GAS SETTING The dryer must be used with the correct gas. If the dryer is converted to propane (LP.) using natural gas could result in fire, explosion, or personal injury. Conversion must be done a qualified technician. The dryer is set for natural gas at the factory. A propane conversion kit is available through the parts department to licensed technicians only.
AS VALVE FLOW START KEY PUSH ) F F I NITER ON I NITER TEMPERATURE ABOUT FLAME DETECT OPEN VALVE 2 ON AS I NITION FLAME DETECT CLOSE DRYIN VALVE 2 OFF AS I NITION AS VALVE STRUCTURE TART V ALVE 1 IGNITER FLAME CLO E...
DISASSEMBLY INSTRUCTIONS Disassemble and repair the unit only after pulling out power plug from the outlet. CONTROL PANEL ASSEMBLY Remove the 3 screws from the back panel. Place a towel over the top cover to prevent scratch to the surface. Gently lift each corner of the back panel, then roll it forward so it rests on top of the dryer.
CONTROL PANEL Remove 8 screws from control panel assembly. Separate PCB from control panel. PANEL REAR [ELECTRIC] Remove 1 screw. Pull out the cover. Remove 3 screws. Disassemble terminal block and wire from panel rear.
PANEL REAR [COMMON] Remove one screw for removing safety cover. Remove 3 screws remained on the panel rear. Lift out the panel rear. TOP COVER [OPENING] WARNING! Before lifting the top cover, remove the safety cover. If you don’t remove the safety cover, it will be destroyed.
TOP COVER [CLOSING] WARNING! When you close the top cover, drawer has to be inserted to the end. Otherwise drawer will be stuck in the guide. And it will be destroyed. Press the drawer to the end. Put the locker into CLOSE. Close the top cover.
FRAME BODY & LID Open the top cover. With a flat blade screwdriver, press the tabs on the side of frame body and gently take it out. Inside GUIDE ASSEMBLY Disconnect wiring to the harness. Remove 3 screws. Pull out the guide assembly.
CABINET COVER Open the door and remove the 4 screws from the cabinet cover then close the door. Remove the 2 screws, then tilt the cabinet cover toward the front of dryer slightly. Disconnect wiring to the door switch and lift the cabinet cover.
WARNING! TUB DRUM [FRONT] WHEN YOU DISASSEMBLY THE LAMP CONNECCTOR, BE SURE TO TAKE GLOVES AND CAREFUL CABINET EDGE. FAILURE TO DO SO CAN CAUSE SERIOUS INJURY. Disassemble the top plate. Remove cabinet cover. Disconnect the door lamp and electrode sensor connector.
WARNING! DRYER EXHAUST CHANGE BEFORE PERFORMING THIS EXHAUST INSTALLATION, BE SURE TO DISCONNECT THE DRYER FROM ITS ELECTRICAL SUPPLY. TO REDUCE THE RISK OF PERSONAL INJURY, ADHERE TO ALL INDUSTRY RECOMMENDED SAFETY PROCEDURES INCLUDING THE USE OF LONG SLEEVED GLOVES AND SAFETY GLASSES. FAILURE TO FOLLOW ALL OF THE SAFETY WARNING IN THE MANUAL COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
FILTER ASSEMBLY Remove the filter. Remove 3 screws. Remove the cover grid. Disconnect the electrode sensor. BLOWER HOUSING Disassemble the top plate. Remove the cabinet cover and tub drum [Front ]. Remove the drum assembly. Remove 2 screws and cover (Air guide). Remove the bolt and washer.
AIR DUCT Disassemble the top plate. Remove the cabinet cover . Remove the filter and 2 screws. Remove the air duct. ROLLERS Disassemble the top plate. Remove the cabinet cover and tub drum [Front ]. Remove the drum assembly and tub drum [Rear]. Disconnect the air duct from the tub drum [Front ].